Article

An Improved Study of Emulsion Flooding for Conformance Control in a Heterogeneous 2D Model with Lean Zones

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Abstract

Use of oil-in-water (O/W) emulsion has shown its potential for conformance control in heterogeneous porous media, yet it is essential to understand how to improve the conformance control performance in the heterogeneous 2D model with lean zones before it is applied in the fields. In this paper, an O/W emulsion-based conformance control method is improved through newly designed flow tests and optimized modeling study. A heterogeneous 2D model was designed with a high water mobility zone (HWMZ) and a low water mobility zone (LWMZ) separated by a horizontal injection well to mimic real oil sands with lean zones (top- or bottomwater) and with application of horizontal wells. Optimal conformance control strategies were proposed and examined in the 2D model by injecting correspondingly designed O/W emulsions. In an improvement of our previously proposed emulsion flow model (Ding et al. 2020c), we introduce the real phenomena of permeability reduction (PR) coefficients in this paper to describe the three ambiguous coefficients: flow distribution coefficient (γ), plugging coefficient (α), and retention rate coefficient (a). This newly developed model can incorporate with characteristics of the emulsion and the heterogeneous porous media through the introduction of the experimentally derived PR coefficient. It is well established in COMSOL Multiphysics® (COMSOL AB 2005), and the modeling results show good agreement with the experimentally monitored results in the three types of flow tests. This work bridges experimental and mathematical studies on emulsion flow in 2D models associated with lean zones and is able to provide a guide on optimal emulsion design and injection strategy for optimal conformance control performances.

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... The oil present in the high permeability zones was produced during this water flood and the water cut gradually increased to values as high as $ 98%. This represents a state of uneconomical water production ratio and requires chemical intervention to render a 'conforming' drive the porous flow [14]; X. [79]. This was performed by introducing an additional 1.15 PV of surfactant-based ME slug at the same rate (12 ml/h). ...
... The pressure response showed a sharp increase in pressure drop with a favorable reduction in water cut percentage to 30% until 0.84 PV injection of ME fluid. This occurs due to the plugging of water channels in the high per- meability zones of the rock, which leads to a lower water-to-oil production ratio [14,26,52]; X. [79]. However, the water cut again is observed to increase post 30% water-cut condition with time due to the gradual decrease in viscosity and inefficiency in blocking ability of the ME. ...
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The field of microemulsion-assisted conformance improvement technology (ME-CIT) requires workflow planning in order to effectively decrease the water-to-oil ratio during production operations. This article deals with the implementation of a suitable ME-CIT route via experimental validation. The ternary diagram identified the different Winsor regions to classify phase behavior. The aggregation behavior of micellar structures in ME phase was studied via dynamic light scattering tests. Relative phase behavior experiments depicted the presence of Winsor I phase at low salinity upto 20,000 ppm total dissolved salts (TDS) content. At nearly 25,000 ppm, this altered into a Winsor III system. This phase behavior further changed into a Winsor Type III phase at 50,000 ppm. The surfactant-based microemulsion exhibited favorable time-dependent flow attributes, as evident from the observation that the steady-state viscosity did not alter markedly with elapse of time. The pseudoplastic rheology of microemulsion has been explained on a macroscopic level and micelle morphology on a microscopic scale with two phenomena: electro-shielding and micelle deformation. With increasing salinity, the viscosity versus salt concentration plots revealed a unique ‘M’ shape at 7.34 s-1. This describes an initial increase, then a decreasing trend, followed by a increase and eventually a near-constant viscosity as salt content increases further. Porous media flow experiments were conducted for optimized microemulsion slug using a sandstone core model. A favorable pressure drop and reduction in water-cut percentages were recorded during microemulsion flooding stage in the laboratory. In summary, the proposed methodology contributes toward developing potential surfactant-based microemulsions systems for application in conformance improvement technology.
... Among them, emulsion flooding is one of the most important methods to enhance oil recovery [21,22] and shows a good application further in enhanced oil recovery after water flooding. Meanwhile, studies have shown that in situ emulsification of crude oil is also an important means to enhance oil recovery, especially for heavy oil reservoirs [23][24][25][26]. ...
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O/W emulsion reinforced by nanosilica particle has good application in hydrocarbon development. However, there are few reports on the influence of nanosilica particles on the oil-water interface of O/W emulsion. The effect of nanosilica particles on the interfacial properties of O/W emulsion was indirectly investigated by measuring the interfacial properties between aqueous dispersion of nanosilica particles and kerosene, and the properties of O/W emulsion reinforced by nanosilica particle were studied. The results showed that the aqueous dispersion of nanosilica particles could significantly reduce the interface tension (with kerosene) by more than 50%, and the interface tension between the aqueous dispersion and kerosene decreased with the increase in nanosilica content. The aqueous dispersion of nanosilica particles could significantly change rock wettability. When the content of nanosilica particles increased from 0.1% to 0.7%, the contact angle decreased from 44.89° to 27.62°. The surface tension of O/W emulsion prepared by the aqueous dispersion of nanosilica particles and kerosene was among 25 mN/m~30 mN/m. The contact angle was also particularly small, with an average of about 20.00°, a minimum of 12.50°. The salts had little effect on the interface tension of emulsions but had a significant influence on the contact angle and its stability. Magnesium salt could reduce the three-phase contact angle and increase the hydrophilic properties of O/W emulsion, while calcium salt had the opposite effect. Calcium salt and magnesium salt could reduce the stability of the emulsion, and calcium salt had a greater influence. The oil-water stratification adding either calcium salt or magnesium salt was about 1 day~3 days earlier than that without salts. In the experiment, when the content of nanosilica particles was among 0.3%~0.7%, the viscosity of O/W emulsion increased with the increase in nanosilica particles. When the content was 0.9%, the viscosity suddenly decreased, and the extent of reduction was about 21.7%. The findings of this study can help for better understanding the application of nanosilica particles in O/W emulsion, giving some suggestions for the application of nanoparticles in hydrocarbon development.
... It can be used as a plugging agent and has a good plugging effect at high reservoir temperature (140 • C). Overall, external injection emulsions can be used to enhance recovery in non-homogeneous thick oil reservoirs (Ding et al., 2021a(Ding et al., , 2021b(Ding et al., , 2022. With most oilfields entering the high water cut stage, the traditional polymer flooding can no longer meet the requirement of increasing the recovery rate (Corredor et al., 2019). ...
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Asphaltene and hydrolyzed polyacrylamide (HPAM) are important components for stabilizing polymer-containing oil water/sludge in oilfield. In this study, the effects of asphaltenes concentration, HPAM concentration, pH, oil/water ratio and salinity on the storage stability and shear rheology of the emulsions were investigated. The results showed that the addition of HPAM could change the emulsion type from W/O to O/W, and the shear modulus of the emulsions stabilized by HPAM and asphaltenes were 10 times lower than that of asphaltenes emulsions. As the pH increased from 4 to 11, the emulsion type changed from W/O to O/W and the shear modulus of the emulsion decreased by 2 orders of magnitude. The addition of inorganic salts destroyed the asphaltene interfacial film and reduced the stability of the emulsion. Secondly, the interaction of amide and carboxylic acid groups in HPAM molecules with asphaltenes was investigated through interfacial properties. The carboxylic groups and amide groups of HPAM molecules could interact with the interfacial active components of asphaltenes and formed a carboxyl-asphaltene-amide complex unit, which made the asphaltene molecules “anchorage” on the HPAM molecular chain. This study is intended to provide a theoretical basis for the efficient and environmentally friendly treatment of polymer-containing oil water/sludge in oilfield.
... In addition, fundamental mechanisms of emulsion flow have also been investigated experimentally in capillary tubes (Cobos et al., 2009;Guillen et al., 2012b;Romero et al., 2011), micromodels (Xu et al., 2015(Xu et al., , 2017b(Xu et al., , 2017c and sandpacks/cores (Ding et al., 2020a;Guillen et al., 2012a;Ning et al., 2018;Soo and Radke, 1984) in the past several decades. There are also some experimental investigations, focusing on the performance of conformance control in heterogeneous parallel-sandpack and 2-D models where are only saturated with water (Ding et al., , 2020b(Ding et al., , 2021bYu et al., 2018c). To date, no literature has reported a quantitative study of the performance of EOR through conformance control by emulsion injection in heterogeneous porous media saturated with oil and water. ...
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Building on the comprehensive, fundamental mechanisms and mathematical computations detailed in the First Edition, the new Second Edition of Enhanced Oil Recovery presents the latest insights into the applications of EOR processes, including-Field-scale thermal-recovery such as steam-assisted gravity drainage and cyclic steam stimulation-Field-scale polymer flooding including horizontal wells-Field-scale miscible-displacement processes such as CO2 miscible flooding-Laboratory-scale chemical flooding in the development and testing of surfactant formulations An invaluable tool for petroleum engineering students, Enhanced Oil Recovery also serves as an important resource for those practicing oil recovery in the field or engaged in the design and operation of commercial projects involving enhanced-or improved-oil-recovery processes. A prior understanding of basic petrophysics, fluid properties, and material balance is recommended.
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This study is aimed at developing an alkaline/surfactant-enhanced oil recovery process for heavy oil reservoirs with oil viscosities ranging from 1000 to 10,000mPas, through the mechanism of interfacial instability. Instead of the oil viscosity being reduced, as in thermal and solvent/gas injection processes, oil is dispersed into and transported through the water phase to production wells.Extensive emulsification tests and oil/water interfacial tension measurements were conducted to screen alkali and surfactant for the oil and the brine samples collected from Brintnell reservoir. The heavy oil/water interfacial tension could be reduced to about 7×10−2dyn/cm with the addition of a mixture of Na2CO3 and NaOH in the formation brine without evident dynamic effect. The oil/water interfacial tension could be further reduced to 1×10−2dyn/cm when a very low surfactant concentration (0.005–0.03wt%) was applied to the above alkaline solution. Emulsification tests showed that in situ self-dispersion of the heavy oil into the water phase occurred when a carefully designed chemical solution was applied.A series of 21 flood tests were conducted in sandpacks to evaluate the chemical formulas obtained from screening tests for the oil. Tertiary oil recoveries of about 22–23% IOIP (32–35% ROIP) were obtained for the tests using 0.6wt% alkaline (weight ratio of Na2CO3 to NaOH=2:1) and 0.045wt% surfactant solution in the formation brine. The sandpack flood results obtained in this project showed that a synergistic enhancement among the chemicals did occur in the tertiary recovery process through the interfacial instability mechanism.
Steam Surfactant Systems at Reservoir Conditions. Paper presented at the SPE California Regional Meeting
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