Article

Nested control loop configuration for a three stage biological wastewater treatment process

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Abstract

In every urban infrastructure, Wastewater Treatment Plant (WWTP) requires special attention because of its adverse effects on the environment and also for resource recovery. Therefore, there arises a need to treat the wastewater in order to meet the effluent norms prior to discharge. Different control strategies and various scenarios of plant layout can be tested and evaluated through modelling and simulation studies on the benchmark layouts. In this paper, a feedforward nested loop control structure based on ammonia concentration is implemented on Benchmark Simulation Model (BSM1-P) developed based on Activated Sludge Model No. 3 bioP (ASM3bioP) for controlling the dissolved oxygen in aerobic zones and nitrate level in anoxic zones and nutrient removal by adding two anaerobic zones. By using this control strategy, pumping energy, percentage violations of ammonia and nitrogen concentrations in the effluent, and effluent quality are reduced effectively.

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... Moreover, its inputs to the environment have been on the rise for the past few decades [1], making the availability of a sustainable source of healthy water increasingly important to many countries because of the increasing population, expansion of industries, and climate change effects. Various methods are available for nitrate removal from water, such as reverse osmosis, ion exchange, electrodialysis, and membrane processes [2][3][4][5]. Additionally, there is a rising interest in biological methods [6]. ...
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The nitrate removal efficiency of a 9.5 L packed bed column bioreactor was evaluated using different feeding strategies and initial concentrations. The bioreactor was filled with zeolite mineral particles and initially treated with Thiobacillus denitrificans. Several hydraulic retention times were examined to assess the effectiveness of nitrate removal. The most favorable scenario resulted in an 87% reduction in nitrate concentration from an influent of 400 mg/L within a three-hour period. To determine the optimal length of the bioreactor, a computational fluid dynamics model was developed. By comparing simulations with experimental results, the ideal height of the bioreactor for complete denitrification was determined to be 90 cm, 45 cm, 30 cm, and 20 cm for influents with nitrate concentrations of 400 mg/L, 250 mg/L, 120 mg/L, and 80 mg/L, respectively.
... In the literature, many control applications like fuzzy logic controller (FLC), model predictive controller (MPC), proportional-integral (PI), and ammonia-based aeration control (ABAC) with different hierarchical combinations of PI, MPC, and fuzzy were studied, and it is observed that there is a trade-off between operational cost and effluent quality [18][19][20][21]. Maheswari et al. (2020) designed the nested control loop on three-stage biological treatment for ammonia changes and they observed that Effluent Quality Index (EQI ) is improved with higher operational costs [22]. Shiek et al. (2021) implemented an ammonia-based aeration control (ABAC) with four different combinations of controllers like PI-MPC, MPC-MPC, PI-fuzzy, and MPC-fuzzy, which resulted in a tradeoff between Operational Cost Index (OCI) and EQI. ...
Article
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Simultaneous removal of nitrogen and phosphorous is a recommended practice while treating wastewater. In the present study, control strategies based on proportional-integral (PI), model predictive control (MPC), and fuzzy logic are developed and implemented on a plant-wide wastewater treatment plant. Four combinations of control frameworks are developed in order to reduce the operational cost and improve the effluent quality. As a working platform, a Benchmark simulation model (BSM2-P) is used. A default control framework with PI controllers is used to control nitrate and dissolved oxygen (DO) by manipulating the internal recycle and oxygen mass transfer coefficient (KLa). Hierarchical control topology is proposed in which a lower-level control framework with PI controllers is implemented to DO in the sixth reactor by regulating the KLa of the fifth, sixth, and seventh reactors, and fuzzy and MPC are used at the supervisory level. This supervisory level considers the ammonia in the last aerobic reactor as a feedback signal to alter the DO set-points. PI-fuzzy showed improved effluent quality by 21.1%, total phosphorus removal rate by 33.3% with an increase of operational cost, and a slight increase in the production rates of greenhouse gases. In all the control design frameworks, a trade-off is observed between operational cost and effluent quality.
Article
Wastewater Treatment Plants (WWTP) are highly nonlinear and complex processes and their control is a challenging task. In literature, the works carried out on WWTPs have considered the sensors and actuators without any noise and delay. This is unrealistic compared with the real-time case study. The BSM1 plant is tested to ensure that it has a realistic sense, considering sensor delay and noise, as well as actuator delay. The conventional Proportional Integral controller is designed at the lower level and advanced controllers such as model predictive control (MPC) and Fuzzy Logic control are designed to achieve enhanced set-point tracking. These controls are developed for both nitrate and dissolved oxygen loops which represent more accurate behavior of the realistic WWTP. The hierarchical control loop for ammonia is designed using Fuzzy to decrease the total ammonia and nitrogen violations in the effluent. The MPC-Fuzzy control strategy resulted in a notable change in the effluent quality because of the substantial decrease observed in the effluent violations for dry weather conditions and 40% reduction in total nitrogen, 6% reduction in ammonia violations.
Article
Wastewater treatment plants (WWTPs) are highly non-linear and complex processes, and their control is a challenging task. In the literature, the works carried out on WWTPs have considered the sensors and actuators without any noise and delay. This is unrealistic compared with the real-time case studies. In this research, controllers are designed and implemented on WWTPs by considering noise and delay in sensors and delay in actuators. The conventional proportional-integral (PI) controller is designed at the lower level and advanced controller such as model predictive control (MPC) is designed at higher level for both Nitrate and Dissolved Oxygen loops. The hierarchical control loop for ammonia decreases the total ammonia violations in the effluent. The MPC–MPC control strategy resulted in a notable change in the effluent quality and reduced 29% of total nitrogen violations and a 5% reduction is observed in ammonia violations as well. Controllers are designed and implemented on WWTPs by considering realistic case of noise in sensors and delay in actuators.The conventional PI controller is designed at the lower level and advanced controller such as model predictive control (MPC) is designed at higher level for both Nitrate and Dissolved Oxygen loops.The MPC–MPC control strategy resulted in a notable change in the effluent quality and reduced 29% of total nitrogen violations and a 5% reduction is observed in ammonia violations. Controllers are designed and implemented on WWTPs by considering realistic case of noise in sensors and delay in actuators. The conventional PI controller is designed at the lower level and advanced controller such as model predictive control (MPC) is designed at higher level for both Nitrate and Dissolved Oxygen loops. The MPC–MPC control strategy resulted in a notable change in the effluent quality and reduced 29% of total nitrogen violations and a 5% reduction is observed in ammonia violations.
Chapter
In the analysis of wastewater treatment plants (WWTPs), it is very general to use ideal sensors and actuators without noise and delay for the measurement of dissolved oxygen, flow rate, ammonia, and nitrate levels. However, to control WWTPs in practice, non-ideal sensors and actuators only exist, and hence evaluation by considering non-ideal sensors is required. It is important to assess the performance of the advanced control strategies under non-ideal conditions and it is addressed in this research. Biological WWTP model such as benchmark simulation model (BSM1-P) with activated sludge process of ASM3bioP is used in the present study. In this chapter, non-ideal sensors with delay and noise and different combinations of sensors are analyzed. Three control strategies are designed (Proportional integral (PI) controller, Model predictive controller (MPC), and Fuzzy logic controllers (FLC)) to check the effluent quality and operating costs. For the right dissolved oxygen and nitrite monitoring assessment, the significance of delay and noise in sensors are much higher, as for ideal sensors a good control performance is achieved by increasing the controller gain. A total of nine different sensor class combinations are studied. MPC has shown an improved effluent quality of 3.6% in the sensor class combination of DO–BO and NO–BO. Fuzzy is not responding well to the sensor class combinations and there are no improvements. Operational cost is improved by 1% in the sensor class combination of DO–DO and NO–DO in the application of PI controller.KeywordsDissolved oxygenEffluent qualityOperational costAnd Ideal sensor
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A novel control strategy is developed for a municipal wastewater treatment plant (WWTP) consisting of anaerobic-anoxic-aerobic reactors. The idea is to generate more organic matter with a reduction of nitrate concentration in the anoxic section so that more biological phosphorus (P) removal happens. For this, the Supervisory and Override Control Approach (SOPCA) is designed based on the benchmark simulation model (BSM1-P) and is evaluated by considering dynamic influent. In the supervisory layer, proportional integral (PI) and fuzzy controllers are designed. Additionally, dissolved oxygen (So) control loops in the aerobic reactors are designed. PI controller is designed for control of nitrate levels in the anoxic reactors and is integrated with override control and supervisory layer. It is found that the novel SOPCA approach gave better nutrient removal with slightly higher operating costs when So control is not put in place. With three So control loops in place, the WWTP showed better effluent quality and lower cost. Here, the improved removal efficiency of 28.5% and 20.5% are obtained when Fuzzy and PI control schemes respectively are used in the supervisory layer. Therefore, the application of SOPCA is recommended for a better P removal rate.
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Wastewater treatment plants (WWTP) are highly non-linear operations concerned with huge disturbances in flow rate and concentration of pollutants with uncertainties in the composition of influent wastewater. In this work, the activated sludge process model with seven reactor configuration in the ASM3bioP framework is used to achieve simultaneous removal of nitrogen and phosphorus. A total of 8 control approaches are designed and implemented in the advanced simulation framework for assessment of the performance. The performance of the WWTP (effluent quality index and global plant performance) and the operational costs are also evaluated to compare the control approaches. Additionally, this paper reports a comparison among proportional integral (PI) control, fuzzy logic control, and model-based predictive control (MPC) configurations framework. The simulation outcomes indicated that all three control approaches were able to enhance the performance of WWTP when compared with open loop operation.
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A general framework for the formulation and analysis of an overall decision support index is discussed. It is indicated that such an index allow evaluation of the combined effects of both design and operation (i) during the planning phase of new WWTPs, as well as (ii) for the evaluation of new operational strategies versus traditional expansions of plants already in operation. Attention is drawn to the problems of incorporating such factors as plant flexibility and robustness against failures in the index. These factors become especially relevant when decisions are to be made that affect the life span of a WWTP. Spatial and temporal separation of the optimisation problem are proposed to make the approach operational. It is not the intention of the authors to provide an exhaustive list of objective criterion functions, but rather to give the reader some examples illustrating the approach.
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A dynamic model of the clarification-thickening process is presented. Based on the solids flux concept and on a mass balance around each layer of a one-dimensional settler, this model can simulate the solids profile throughout the settling column, including the underflow and effluent suspended solids concentrations under steady-state and dynamic conditions. The model makes use of a special settling velocity equation designed to simulate the settling velocity of dilute and more concentrated suspensions. The model can be applied to both primary and secondary settlers to simulate dynamic and steady-state conditions. Examples based on full-scale and pilot-scale experimental data taken from the literature serve to illustrate the application of the model to secondary settlers. Results of the analysis confirm that the model can serve to predict the effluent and underflow suspended solids concentrations under a variety of conditions.
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As the largest single energy-consuming component in most biological wastewater treatment systems, aeration control is of great interest from the point of view of saving energy and improving wastewater treatment plant efficiency. In this paper, three different strategies, including conventional constant dissolved oxygen (DO) set-point control, cascade DO set-point control, and feedforward-feedback DO set-point control were evaluated using the denitrification layout of the IWA simulation benchmark. Simulation studies showed that the feedforward-feedback DO set-point control strategy was better than the other control strategies at meeting the effluent standards and reducing operational costs. The control strategy works primarily by feedforward control based on an ammonium sensor located at the head of the aerobic process. It has an important advantage over effluent measurements in that there is no (or only a very short) time delay for information; feedforward control was combined with slow feedback control to compensate for model approximations. The feedforward-feedback DO control was implemented in a lab-scale wastewater treatment plant for a period of 60 days. Compared to operation with constant DO concentration, the required airflow could be reduced by up to 8-15% by employing the feedforward-feedback DO-control strategy, and the effluent ammonia concentration could be reduced by up to 15-25%. This control strategy can be expected to be accepted by the operating personnel in wastewater treatment plants.
Activated sludge model no. 3 with bioP module (ASM bioP) implemented within the benchmark simulation model no
  • K Solon