ArticlePDF Available

Abstract and Figures

Nanofibrils are nano-sized fibrils made from protein isolates. To make the nanofibrils that protein isolate solution was heated in a water bath at 80 C while stirring for more 16 h. This nanofibril formation process requires a water bath that can heat and stir protein isolates. So far there have been a lot of stirrers and water baths, but those that can heat and stir together simultaneously are very limited. Therefore it is necessary to design a water bath that can be paired with a stirrer so that it can heat and stir continuously. The portable water bath designed includes the chamber, heater, thermostat and control panel. This water bath works in a temperature range of 50 C -100 C. Water bath can be paired with heater.
Content may be subject to copyright.
IOP Conference Series: Earth and Environmental Science
PAPER • OPEN ACCESS
Portable Water Bath to Support Nanofibrils Processing
To cite this article: Warji et al 2019 IOP Conf. Ser.: Earth Environ. Sci. 355 012086
View the article online for updates and enhancements.
This content was downloaded from IP address 181.215.87.142 on 19/11/2019 at 17:12
Content from this work may be used under the terms of the Creative Commons Attribution 3.0 licence. Any further distribution
of this work must maintain attribution to the author(s) and the title of the work, journal citation and DOI.
Published under licence by IOP Publishing Ltd
The 3rd International Symposium on Agricultural and Biosystem Engineering
IOP Conf. Series: Earth and Environmental Science 355 (2019) 012086
IOP Publishing
doi:10.1088/1755-1315/355/1/012086
1
Portable Water Bath to Support Nanofibrils Processing
Warji1, N Purwanti2, Sutrisno2 and S Yuliani3
1Agricultural Engineering, Lampung University, Lampung, Indonesia
2Biosystem Engineering Division, Department of Mechanical and Biosystem
Engineering, Bogor Agricultural University, Bogor, Indonesia
3IndonesianCenter for Agricultural Postharvest Research and Development, Ministry
of Agriculture of Republic of Indonesia, Cimanggu Agricultural Research Campus,
Bogor, Indonesia.
Email: warji1978@gamail.com
Abstract. Nanofibrils are nano-sized fibrils made from protein isolates. To make the nanofibrils
that protein isolate solution was heated in a water bath at 80 oC while stirring for more 16 h.
This nanofibril formation process requires a water bath that can heat and stir protein isolates. So
far there have been a lot of stirrers and water baths, but those that can heat and stir together
simultaneously are very limited. Therefore it is necessary to design a water bath that can be
paired with a stirrer so that it can heat and stir continuously. The portable water bath designed
includes the chamber, heater, thermostat and control panel. This water bath works in a
temperature range of 50oC -100oC. Water bath can be paired with heater.
1. Introduction
Nanofibrils is globular proteins including whey proteins, soy proteins and egg white proteins self-
assemble into fibrillar structures with several nanometers thickness and several micrometers length by
prolonged heating at very acidic conditions [1-7]. Nano fibrils formed long and straight with a few
nanometers of diameter, as previously reported by [5], [8], and [9].
Nano fibrils is biomaterial that can formed shell of microcapsules [8-10]. Ther nanofibrils potential
as gelling agents and thickener in food; e.g. juice and pudding. The Nano fibrils also hold an opportunity
to enhance food texture. Nanofibrils were formed from soy isolate protein (SPI) or whey protein isolate
(WPI). This isolate protein solutions heated in a water bath at 80 oC while stirring for 16 h. So, portable
water bath that paired with stirer is needed in this process. This research aim to design portable water
bath to support nanofibrils processing.
2. Materials and Methods
2.1. Materials
Materials used in design were chamber, heater bar, electric swicth, thermostat, indicator lamp, stecker
and cable (Fig.1). Material used in nanofibril processing is soy protein isolate, HCl 37% and double
distilled water.
The 3rd International Symposium on Agricultural and Biosystem Engineering
IOP Conf. Series: Earth and Environmental Science 355 (2019) 012086
IOP Publishing
doi:10.1088/1755-1315/355/1/012086
2
Figure 1. thermostat. Figure 2. heater bar. Figure 3.swicth and lamp indicator
2.2. Preparation of protein nanofibrils
SPI was formed into nanofibrils following the method of [9] and [10]. SPI suspensions were prepared
by dispersing 2 %w/w of the proteins in double distilled water. The protein suspensions were stirred
overnight to complete hydration and then, the pH was set to 2.0 using 6 N HCl solution. The protein
suspensions at this pH were then heated in a water bath at 80 oC while stirring for 16 h (figure 2).
Figure 4. Nanofibrils preparation
3. Results and Discussion
3.1. Portable water bath
Portable water bath show in figure 3. The Portatble water bath consist of chamber, heater bar, themostat,
swicth and indicator lamp. The chamber is made of non-magnetic stainless so that it does not interfere
with the stiter process using a magnetic bar. Thermostats can be setup in a temperature range of 50 oC
to 300 0C. In water material portable water bath can work in a temperature range of 50 oC to 100 oC;
while in media with boiling points above 100 oC, this water bath can work in the range of 50 oC to the
boiling point of the material.
Figure 5. Portable water bath.
Portable water bath can be paired with magnetic stirers (figure 4a). The test results show that the
water bath can heat water in the chamber. The time needed to heat 3 liters to 80 oC for about 15 minutes.
The heater set at 83 oC can raise the water temperature in the chamber portable water bath to a
temperature of 83 oC and the heater off at that temperature. Heatar on at 78 oC (figure 4b).
a
b
c
The 3rd International Symposium on Agricultural and Biosystem Engineering
IOP Conf. Series: Earth and Environmental Science 355 (2019) 012086
IOP Publishing
doi:10.1088/1755-1315/355/1/012086
3
Figure 6. Heating process, portable Figure 7. heating temperature graph.
water bath paired on magnetic stirer.
3.2. Nanofibrils
SPI can be converted into SPI nanofibrils through a heating process in a water bath at 80oC and stirred
for 16 hours.
Figure 8. SPI suspension Figure 9. SPI nanofibrils image that modified from
[9] (b)
The results of the observations using TEM show nanofibrils in the form of curve curves as the results
of the research by [9].
4. Conclusion
The portable water bath designed includes the chamber, heater, thermostat and control panel. This water
bath works in a temperature range of 50oC -100oC. Water bath can be paired with heater.
5. References
[1] Moayedzadeh S, Madadlou S and Khosrowshahi A 2015 Formationmechanisms,
handlinganddigestibility of foodproteinnanofibrils Trends in Food Science & Technology. 45:
50-59
[2] Bolder S G, Hendrickx H, Sagis L M C and van der Linden E 2006 Fibril assemblies in aqueous
whey protein mixtures Journal of Agricultural and Food Chemistry. 54: 4229-4234
0
10
20
30
40
50
60
70
80
90
010 20 30
Temperature (oC)
Time (minute)
a
b
a
The 3rd International Symposium on Agricultural and Biosystem Engineering
IOP Conf. Series: Earth and Environmental Science 355 (2019) 012086
IOP Publishing
doi:10.1088/1755-1315/355/1/012086
4
[3] Akkermans C, van der Goot A J, Venema P, Gruppen J M and Boom R M.2007 Micrometer-sized
fibrillar protein aggregates from soy glycinin and soy protein isolate Journal of Agricultural
and Food Chemistry. 5: 9877-9882
[4] Akkermans C, van der Goot A J, Venema P, der Linden V and Boom R M. 2008 Formation of
fibrillar whey protein aggregates: Influence of heat and shear treatment, and resulting rheology
Food Hydrocolloids. 22:13151325
[5] Sagis L M C, de Ruiter R, Rossier-Miranda F J, de Ruiter J, Schroën K, van Aelst A C, Kieft H,
Boom R and van der Linden E 2008 Polymer microcapsules with a fiber-reinforced
nanocomposite shell Langmuir. 24:1608-1612
[6] Humblet-Hua K N P, Scheltens G, van der Linden E, Sagis L M C 2010 Encapsulation systems
based on ovalbumin fibrils and high methoxyl pectin Food Hydrocolloids. 25:307-314.
[7] Warji, Mardjan S S, Yuliani S, K Schroën, Purwanti N 2018 Flow Behavior of Isolate Protein
from Soybeans var. Grobogan and Whey Protein Isolate at Acidic Condition under Various
Heating Times Jurnal Keteknikan Pertanian. 2:171-178 DOI: 10.19028/jtep.06.2.171-178
[8] Rossier-Miranda F J, Schroën K, Boom R 2010 Mechanical characterization and pH response of
fibril-reinforced microcapsules prepared by layer-by-layer adsorption Langmuir. 26:19106-
19113
[9] Warji, Mardjan S S, Yuliani S, Purwanti N 2017 Characterization of nanofibrils from soy protein
and their potential applications for food thickener and building blocks of microcapsules
International Journal of Food Properties. 20:sup1 s1121-s1131http://dx.doi.org/
10.1080/10942912.2017. 1336720.
[10] Purwanti N, Warji, Mardjan S S, Yuliani S, K Schroën 2018 Preparation of Multilayered
Microcapsules from Nanofibrils of Soy Protein Isolate using Layer-by-Layer Method. 147:
012009 doi :10.1088/1755-1315/147/1/012009
... Warji и колектив [19] предлагат портативна водна баня за получаване на нанофибрили. ...
... Warji et al. [19] offer a portable water bath to produce nanofibrils. The advantage of the proposed device is that the main vessel of the bath is made of non-magnetic material and the authors use a magnetic stirrer to maintain a homogeneous temperature in the vessel. ...
... В настоящата работа са използвани изходни данни от портативна вана за получаване на нанофибрили, предложена от Warji и колектив [19]. ...
Article
Full-text available
Nanofibrils are used in functional and dietary foods as carriers of biologically active substances for consumers. Depending on the denatured protein, deviations of the desired temperature is required to be minimized, which cannot be achieved using the more commonly used two-position temperature control method. A precise method for regulating the temperature in a waterbath to produce nanofibrils is proposed. A simulation stand has been developed through which the results of various methods for tuning proportional-integral-differential (PID) controllers and the implementation of classical control algorithms for temperature control can be analyzed. The developed method and tools can be used in the design of water bath control systems for the production of nanofibrils. Keywords: Nanofibrils, cellulose, wheat, denaturation, PID controller, temperature, process
Article
Full-text available
Nanofibrils are nano-sized fibers. One of the materials that can be used to make nanofibrils is whey protein isolate. Nanofibrils can be formed by heating whey protein isolate at a certain temperature and for a certain duration. This study examines the effect of heating temperature and heating time on the formation of nanofibrils. WPI was formed into nanofibrils by heating the WPI solutions at 70 °C, 80 °C and 90 °C for 0, 2, 4, 6, 8, 10, 12, 14, 16, 18 and 20 hours. WPI nanofibrils in the solutions is observed by placing the solutions in between a cross-polariser. Based on the results of the study, it shows that heating at 70 °C was observed for 2 to 20 hours and did not form nanofibrils whey protein isolate. The nanofibrils were formed for heating at 80 °C for 4 hours, but the population was still small; along with the length of heating the population of nanofibrils is increasing. Heating at 90 °C for 2 hours the nanofibrils began to form; the population is increasing along with the length of heating. Based on the image, the nanofibrils heating at 80 °C is similar to 90 °C heating. Heating 80 °C is sufficient for the process of forming whey protein nanofibrils.
Article
Full-text available
Nanofibril is a bio material in the form of fibrils and nano-sized. These fibrils can be made from protein; one of them is soy protein isolate (SPI). Nanofibrils can be used in the fields of food and medicine, for example, shells of microcapsules, food thickener, and food texture makers. To utilize this nanofibril need to know the characteristics of nanofibrils. One of the important characteristics of nanofibrils is the diameter and length of nanofibrils. Based on the shape of the fibrils that can be taken from the image with TEM (Transmission Electron Microscopy) visible irregular curved fibrils. Therefore we need a measurement method that can measure the length of the nanofibrils. One such method is to trace the image of the fibril and convert it to a certain scale. Methods that can be used to trace and measure the length of the curve are using the GDG Measure It to DRAW X4, X5, X6 which is nested in Corel DRAW X4 (Evaluation Version). Based on the results of calibration and trials show this method can be used to measure the length of nanofibrils with an error of about 0.17%.
Article
Full-text available
Flow behavior of Soy Protein Isolate (SPI) suspension and Whey Protein Isolate (WPI) solution at pH 2.0 under various heating times were studied using steady shear viscosity measurements. Shear rate sweeps with increasing shear rates (up ramp) was performed to investigate the structural breakdown of the proteins during shearing. Down ramp shear rates were performed to check structural recovery of the proteins. The results showed that unheated SPI suspension has Newtonian flow; meanwhile, unheated WPI solution was slightly shear thickening. Heating the proteins at 80ºC for 4, 8, 12, and 16 h changed flow behavior of the proteins. Flow curve of SPI suspension heated for 12 h and 16, fitted Ostwald model with flow behavior index (n) of 0.625 and 0.264, respectively. This index indicates pseudoplastic (shear thinning) behavior, which also observed in heated WPI solution. The changes in flow behavior was attributed by the changes in protein structures, i.e., globular structures into fibrillar structures under prolonged heating at acidic condition. This conversion also increased the apparent viscosities of the proteins. SPI fibrils have higher apparent viscosities than WPI fibrils. This difference might be attributed to the detail fibril structures. SPI fibrils have branched and curvy structures; meanwhile, WPI fibrils are long and straight.
Article
Full-text available
Nanofibrils were formed from soy protein isolate (SPI), which was isolated from black soybean, and commercial SPI by heating 2% w/w SPI suspensions at pH 2 and 80°C for 16 h. Nanofibrils from both types of SPI have branches and curvy structures with diameters between 10 and 20 nm. These fibrils, together with high methoxyl pectin (HMP), were used to make up to seven layered microcapsules at pH 3.5. Initially, negatively charged HMP (0.1 %w/w) was adsorbed onto oil droplets stabilized by unheated SPI (0.1 %w/w) which was positively charged. Onto this base, following layers were added by alternately adsorbing positively charged SPI nanofibrils and negatively charged HMP until the desired numbers of layers were achieved. Both types of SPI resulted in similar morphology of microcapsules. The microcapsules had a diameter between 12 and 18 μm with shell thickness of around1.7 μm and a final charge of +3.5 mV. This research showed that SPI nanofibrils can be used effectively as building blocks for constructing multilayer microcapsules that have much thicker shells for the same number of layers as examples from literature.
Article
Full-text available
Soy protein isolate (SPI) was isolated from Indonesian soybean var. Grobogan and converted into protein nanofibrils. Their functionalities as a food thickener and building blocks for microcapsules were investigated and compared with those of commercial whey protein isolate (WPI). The isolation yield was about 58% with SPI’s protein content of about 90% on dry basis. Long, curved and branched SPI fibrils with a few nanometers of diameter were obtained by heating SPI suspension at pH 2.0. The solution of SPI fibrils was shear thinning with much higher viscosity than the unheated SPI which was Newtonian. The fibrils showed a good potential as building blocks of microcapsules prepared by layer-by-layer adsorption method, which were similar to WPI fibrils.
Article
Full-text available
Despite the fair number of microencapsulation principles that have been developed, the actual protection and targeted delivery of sensitive ingredients remains a challenge in the food industry. A suitable technique should use food-grade and inexpensive materials, and ensure tight control over the capsule size and release trigger mechanism. For example, encapsulates may need to survive the low pH of the stomach to release their contents in the neutral environment of the small intestine. In this work we present layer-by-layer (LbL) microcapsules assembled from whey protein isolate (WPI), high-methoxyl pectin (HMP) and WPI-fibrils. The narrow size distribution of these capsules is determined by the oil-in-water droplets used as templates, and their mechanical properties and pH response can be tuned by the number of layers adsorbed. Capsules with more than eight layers have a mechanical strength comparable to chemically cross-linked polymer capsules, because of the reinforcement by the WPI-fibrils in combination with the shell completion. Typically, capsules with five layers survive pH 2 for more than 2 h, but dissolve within 30 min at pH 7. At higher number of layers, the capsules are even more stable. Contrary to other encapsulates, these capsules can be dried and are suitable for application in dry products.
Article
Full-text available
Polymer microcapsules can be used as controlled release systems in drugs or in foods. Using layer-by-layer adsorption of common food proteins and polysaccharides, we produced a new type of microcapsule with tunable strength and permeability. The shell consists of alternating layers of pectin and whey protein fibrils, yielding a fiber-reinforced nanocomposite shell. The strength can be tightly controlled by varying the number of layers or the density and length of the fibrils in the protein layers. The mechanical stability of these microcapsules appears to be superior to that of currently available multilayer capsules. The method involves only standard unit operations and has the potential for scaling up to industrial production volumes.
Article
In this study we produced microcapsules using layer-by-layer adsorption of food-grade polyelectrolytes. The shell was built with alternating layers of ovalbumin fibrils and high methoxyl pectin. By varying the number of layers, the release of active ingredients can be controlled – increasing the number of layers of the shell from 4 to 8, decreases the release rate by a factor 3. The formation of the capsules involves merely standard operations that can easily be scaled up to industrial production.
Article
We have studied the effect of a combined heat and shear treatment on the formation and rheological properties of fibrillar whey protein aggregates. The amount and length distribution of whey protein fibrils were characterized using flow-induced birefringence and transmission electron microscopy (TEM). Fibril solutions were characterized macroscopically using crossed polarizers and the flow behaviour was measured with steady-shear viscosity measurements. Fibril growth was dependent on protein concentration. The use of shear flow influenced the amount of fibrils formed when the protein concentration was sufficiently high (above 3 wt%). A shear rate was found for which the amount of fibrils was maximal. The increase in the amount of fibrils as a function of shear rate was explained by enhanced supply of protein monomers towards the fibril tips in the flow field, while the following decrease at higher shear rates could be caused by the breakage of non-matured bonds inside the fibril. Viscosity measurements of the fibril solutions showed that above a critical fibril concentration, the viscosity became independent of the fibril concentration.
Article
Fibril formation in mixtures of whey proteins upon heating at pH 2 was investigated. Fibrils were found to coexist with other structures, such as spherulites. These spherulites consist of radially oriented fibrils. At total protein concentrations above 6 wt %, transparent gels were formed. Changing the ratio between the various whey proteins did not affect this gelation concentration as long as beta-lactoglobulin (beta-lg) was present, suggesting that beta-lg was dominant in the gelation. Pure alpha-lactalbumin and pure bovine serum albumin did not form fibrils, nor did they gel upon heating at pH 2 and 80 degrees C for up to 10 h. They did however induce a decrease in the beta-lg concentration needed for gel formation upon heating at pH 2. Our results suggest that beta-lg is the only fibril forming protein at the conditions used and that no mixed fibrils are formed.
Article
Long, fibrillar semiflexible aggregates were formed from soy glycinin and soy protein isolate (SPI) when heated at 85 degrees C and pH 2. Transmission electron microscopy analysis showed that the contour length of the fibrils was approximately 1 microm, the persistence length 2.3 microm, and the thickness a few nanometers. Fibrils formed from SPI were more branched than the fibrils of soy glycinin. Binding of the fluorescent dye Thioflavin T to the fibrils showed that beta-sheets were present in the fibrils. The presence of the fibrils resulted in an increase in viscosity and shear thinning behavior. Flow-induced birefringence measurements showed that the behavior of the fibrils under flow can be described by scaling relations derived for rodlike macromolecules. The fibril formation could be influenced by the protein concentration and heating time. Most properties of soy glycinin fibrils are comparable to beta-lactoglobulin fibrils.