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Physicochemical and Mechanical Performances of Technical Flax Fibers and Biobased Composite Material: Effects of Flax Transformation Process

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Journal of Renewable Materials
DOI: 10.32604/jrm.2019.06772 www.techscience.com/jrm
Physicochemical and Mechanical Performances of Technical Flax Fibers and
Biobased Composite Material: Effects of Flax Transformation Process
M. Khennache1,*, A. Mahieu1, M. Ragoubi1, S. Taibi1, C. Poilâne2 and N. Leblanc1
1UniLaSalle, Unité de recherche Transformations & Agro-Ressources, VAM²IN (EA 7519 UniLaSalle-Université d’Artois),
Mont Saint Aignan, France.
2Normandie University, 14032 Caen, France; UNICAEN, CIMAP, 14032 Caen, France; ENSICAEN, 14050 Caen, France; CEA,
UMR6252, 14070 Caen, France; and CNRS UMR6252, 14050 Caen, France.
*Corresponding Author: M. Khennache. Email: Mehdi.KHENNACHE@unilasalle.fr.
Abstract: In France, the use of flax fibers as reinforcement in composite materials
is growing exponentially in the automotive sector, thanks to their good
physicochemical properties, environmental reasons, health neutrality and due to
the European Council Directives on the reuse, recycling and valorization of car
components and materials. The aim of our study is to investigate biochemical,
physicochemical, and mechanical properties of technical flax fibers to evaluate the
impact of transformation processes (scutching, hackling, and homogenization)
on final properties of associated composite materials. Different chemical analysis
such as Van Soest (biochemical fraction measurement), FTIR (Fourier Transform
InfraRed spectroscopy), and XRD (X-ray diffraction) were carried out on different
process modalities and show that there is no significant difference in terms of
biochemical fraction and crystallinity index. By the same token, mechanical
behavior shows that Young’s modulus is not affected by the transformation
process. This result is also observed for thermal behavior. The results highlight the
fact that the transformation processes of technical fibers do not really affect their
physicochemical and mechanical performances.
Keywords: Technical flax; physicochemical properties; processes; composite
1 Introduction
The use of flax fibers in composite materials retains great attention and is growing in industrial sectors
such as automotive, sports and leisure [1]. This interest is due to their physical properties (density and
specific mechanical properties) which can be competitive with glass fibers [2]. In addition, flax fibers are
renewable resources [3], unharmful to health unlike glass fibers [4] and supposedly low cost [5]. They
mainly consist of cellulose, hemicellulose, pectin and lignin which are the most widespread polymers on
earth [6]. Other important advantages compared to glass fibers concern the production which requires less
energy [7] and biodegrability facilities of flax fibers [8].
Many studies [2,7,9,10] have been carried out on elementary flax fiber but there is a lack of knowledge
about the potential of technical flax fibers as reinforcement [11,12]. Furthermore, in real conditions, plant
fiber composites are not made with elementary fibers only but also with technical fibers. Technical flax
fibers consist of a combination of elementary fibers interconnected at their interface by pectin [11]. They
are obtained by scutching flax stem and hackling flax bundles. When the stems are scutched, flax shives
and flax tows that have weak bond between fibers are recovered. After that, once this flax tow has been
scutched and hackled, the fibers are separated through these weak interfaces and consequently, the fibers
are thinner and contain fewer cells in their bundles [13].
822 JRM, 2019, vol.7, no.9
Given the complex morphology of the technical flax fibers, their mechanical performances are
governed by certain physical properties (density, section size…). Several studies have focused on the
determination of fiber section. Ruan et al. [14] have determined the technical flax section using an optical
microscope and obtained an average of 4-6 different points throughout gage length. The authors show that
for twenty bundles of flax fibers, the diameter value varies from 84.75 to 106.79 µm with a standard
deviation ranging from 4.60 to 35.69 µm. Garat et al. [15] have used an automated laser scanning method,
it can take for each scan position 600 apparent diameters on the rotating fiber bundle with 40 µm pitch
along the fiber, which allows obtaining 45 000 values of apparent diameter for technical flax fibers of 3
mm length. The authors show that for twelve bundles of flax fibers, the apparent diameter was between 49
and 140 µm with a median noted at 91 µm. Masseteau et al. [16] have used a weighing method on yarns
which consists of knowing the weight, the density and the length of the yarns. With these values we can
easily calculate the section. However, Ilczyszyn et al. [17] developed a method of digital image processing
which consists of taking several pictures at different angles (0°, 36°, 72°, 108° and 144°) with specific
mounting. After that, they treated the results using software to calculate the area of the fiber. They showed
the average diameter for elementary hemp fibers is estimated at 42 µm with a standard deviation of 10 µm.
According to the authors, this method can be used also for bundles of fibers.
These methods are limited because the section is not absolutely circular, the morphology is very
heterogeneous, and they do not consider fiber lumen and real conditions occurring during the tensile tests
(temperature and relative humidity). That is why it is very important to improve the section measurement
which is necessary to determine mechanical properties. To determine the section fibers, Masseteau et al.
[16] proposed a method based on the weighing of flax specimens. This involves a knowledge of technical
flax fibers density which is the most important parameter in order to conduct these measurements accurately.
A comparative study between five methods (linear density and diameter calculation, Archimedes, helium
pycnometry, gradient column and liquid pycnometry) showed that helium pycnometry gives results with
very small standard deviation [18].
The influence of processing of flax fibers and their composites has been analyzed by Van de
Weyenberg et al. [19]. They showed that the technical flax fibers with different levels of retting (half,
normal and a mixture of green-half retted) are finer after hackling process compared to scutching process.
It was suspected that the mechanical properties of composites would decrease due to the damaging of fibers
during the process, but the results did not confirm this assumption. This study concluded that refining
outweighs the fiber damage induced by the transformation process. It would have been interesting to
investigate the impact of the transformation process into the physicochemical properties of technical flax
fibers in order to understand more what happens at the level of the technical flax fibers and composites.
Unfortunately, we don’t have this kind of information in this paper. Regarding the time needed for
transformation flax fibers, authors presented a detailed schema of the transformation stages of flax fibers
and shows that an optimization of process steps could be reduce the time of preparation and manufacturing
of materials (hackling stage comes after the scutching). Concerning the price of flax fibers according to the
evolution of transformation process, Van de Weyenberg [20] reported the evolution of the price for 2005.
he shows that hackled flax fibers are more expensive than scutched ones, with an average price respectively
of 2.5 €/kg and 1.5 €/kg. Moreover, it is important to remind that the price of flax fibers varies from one
culture to another. However, the tendency of increasing processing costs remains the same.
Another study focused on the mechanical properties of composites reinforced with flax fibers which
come from different positions along the stem (Top, Middle, Bottom) [21]. They show that the composite
reinforced with flax from the middle exhibits the best mechanical properties. This observation is also valid
for the properties of single flax fibers.
Behind the methodology effects, it is important to analyze genotypic and phenotypic effects. A study
on composites reinforced with different varieties of flax fibers (Hermes, Andrea and Marylin) showed that
Marylin exhibits the best rigidity [22]. Similar findings were also observed for the mechanical properties
of single flax fibers. A study [23] carried out on the mechanical properties of different flax varieties
(Bolchoï, Eden, Ariane, Liral Prince) showed that the Young’s modulus is lower for the older varieties
JRM, 2019, vol.7, no.9 823
(Ariane, Liral Prince). The mechanical properties of the newer varieties (Bolchoï, Eden) seem to be better
(Young moduli approximately about 52 ± 12 GPa and 40.9 ± 10 GPa respectively for new and old flax
varieties). Regarding, the effect of climatic conditions, Lefeuvre et al. [2] have investigated mechanical
performances of flax fibers that were grown in the same geographical area (30 km radius) over 4 years. The
authors showed that there is no significant effect of climatic conditions on their mechanical behavior.
The aim of our study is to investigate biochemical, physicochemical, and mechanical properties of
technical flax fibers from six modalities to evaluate the impact of transformation processes (scutching,
hackling and homogenization) on final properties of the associated composite materials. Chemical analysis,
Van Soest (biochemical fraction measurement) [24,25], FTIR (Fourier Transform InfraRed spectroscopy),
XRD (X-ray diffraction) [15], physical analysis, TGA (Thermo Gravimetric Analysis) and density
measurements with Helium pycnometry, and mechanical analysis on technical fibers and composite
materials were carried out on all the flax modalities. The results highlight the fact that the transformation
processes of technical fibers do not really affect their physicochemical and mechanical performances.
2 Materials and Methods
2.1 Materials
The matrix used in this study is an Epoxy based Prepreg system based on Resin XB 3515/Aradur®
5021. XB 3515 is a hot melt epoxy resin and Aradur® 5021 is a hardener based on polyamine. This matrix
system is an HUNSTAMN advanced material used in industrial composites. It has been provided by
VITECH COMPOSITES.
The flax was cultivated and retted on the fields in the region of Normandy in France. After the
harvesting, the flax stems are transferred to the companies for the scutching and the hackling steps. The
scutching enables the separation of the flax fibers from the stem and the hackling permit the refining and
homogenization of the flax fibers scutched on the ribbon of flax fibers which will be used to elaborate the
UD flax fibers.
Different flax modalities used as reinforcements in composites presented on Tab. 1 have been studied
to determine the influence of transformation processes on the physico-chemical properties of technical flax
fibers and their influence on the mechanical properties of their composites. All the modalities were
conditioned in a conditioning room at 20°C with 65% relative humidity (RH), as mentioned in ASTM
D1776-04 [26]. The flax modalities differ by hackling and preparation.
(i) Hackling: 0 corresponds to scutched flax and 1 corresponds to hackled flax.
(ii) Preparation: this comprises the number of passages through an Auto-Spreader which allows the
homogenization of flax fibers. 0 corresponds to the 1st passage through the Auto-Spreader which
is linked to the hackling line. On the other hand, 1 and 2 correspond respectively to the 2nd and
3rd passage in Auto-Spreader which are independent of the hackling line.
The modality number 6 mentioned in Tab. 1 is the reference which is currently marketed by the
industry. It is also the most expensive.
Table 1: The six studied modalities
Modalities
Hackled
Preparation
1
0
0
2
0
1
3
0
2
4
1
0
5
1
1
6
1
2
824 JRM, 2019, vol.7, no.9
2.2 Experimental Protocol for Composite Materials
Fig. 1 shows the elaboration process of composite materials. The composite materials are constituted
by one layer only (Epoxy-FlaxTape-Epoxy) prepared by thermocompression with dimensions of 30 × 30
cm, then cut with laser machine (280 × 25 mm) and stuck on the ends of the composite heels (Lin/Epoxy)
to minimize composite damage during tensile tests. The dimensions of our specimens were inspired by the
international standard organization ISO 527-4 [27]. The weight fractions of flax fibers and those of epoxy
for all the modalities are 50%.
Figure 1: The elaboration steps of composites materials
The curing cycle of composite materials is illustrated in Fig. 2 and declined on four steps:
i) the first step allows the adhesion between the reinforcement and the matrix,
ii) the second step consists of the pre-crosslinking of the composites,
iii) the third step lets the total crosslinking of the composites,
iv) at the end the cooling step allows recovering the composite.
The increase of the pressure improves the impregnation of the reinforcement with the resin, and the
adhesion between matrix and reinforcement.
JRM, 2019, vol.7, no.9 825
Figure 2: The curing cycle of composite materials
2.3 Methods Analysis
We describe here the method used to determine the physico-chemical properties of technical flax fibers.
2.3.1 Determination of Biochemical Composition
The Van Soest method allows us to determine the biochemical composition (fraction of soluble
compounds, hemicellulose, cellulose and lignin). The tests were carried out on 1 gram of material with
three repetitions for each modality, using a FOSS manufactured raw fiber extractor device. This method
allows to determine the biochemical content by fractionation of plant matter using different solvents.
2.3.2 Fourier Transform InfraRed Spectroscopy (FTIR Analysis)
The infrared analyzes were carried out with three repetitions to complete the results of the Van Soest
method by seeing if there are variations of the biochemical composition at the surface (results not presented
in this paper). The flax fibers were characterized with FTIR, ATR mode (Attenuated Total Reflectance)
using spectrometer (Thermo Scientific Nicolet iS10) in the frequency range 4000-900 cm-1 with a resolution
of 4 cm-1, 64 scans have been carried out for each sample. The recorded ATR-FTIR spectrums are not
presented in this paper but discussed to complete the results of the Van Soest method.
2.3.3 X Ray Diffraction Analysis
The XRD technique was used to estimate the crystallinity index according to the Segal method [28].
This study was carried out with three tests, the measurements were made on disks fibers having a diameter
of 30 mm and a thickness of 3 mm obtained by compression. X-ray diffractograms were recorded from 2θ
= 3 to 60°, with a scan rate of 0.04 °s-1. The crystallinity index must not be confused with the crystallinity
rate because it is not the same method and the results obtained are not comparable. We consider that the
crystallinity index allows detecting some variation in crystallinity between different characterized samples.
This value is calculated from the following equation:
 (%)=002 − 
002
×100
where Crl (%) is the relative degree of crystallinity, I002 is the maximum intensity of the 002 lattice
diffraction and Iam is the intensity of diffraction of the amorphous material at 2θ = 18°.
826 JRM, 2019, vol.7, no.9
2.3.4 Thermogravimetric Analysis (TGA)
TGA analysis was carried out to study the thermal stability of the fibers. Three tests were carried out
under air from 25 to 800°C with a heating rate of 3°C. This analysis was performed using Netzsch TG 209
F1 equipment.
2.3.5 The Density Measurement
The density was determined with helium pycnometer (AccuPyc 1330 Pycnometer from Micromeritics).
Three tests were carried out on different samples for each modality, each result is an average of three
measurements carried out on the same sample.
2.3.6 Tensile Tests for the Technical Flax Fibers and Composites
For fiber samples, tensile tests have been carried out using MTS Criterion 43 machine with a 0.5 kN
load cell and a crosshead displacement fixed at 1 mm.min-1. Sample fibers were glued on paper frames cut
with Trotec laser machine to have perfect gauge length. Gauge lengths were chosen from 10 mm to 100 mm
by step of 2 mm. Concerning composites samples, tensile tests were carried out on an Instron 8801 machine
fitted with 100 kN load cell and crosshead displacement fixed at 2 mm.min-1. The gauge length was fixed
at 230 mm. For each modality, nine tests were realized.
2.3.7 The Proposed Method of Determining the Technical Fiber Section
Fig. 3 shows the heterogeneity which is seen in the shape of the technical flax fibers. We cannot use
the classical method of determination of the diameter for the technical flax fibers under microscope which
is used currently for the single fiber, because compared to the single flax fibers, the technical flax fibers
present high heterogeneity in the dimension depending on how they are positioned on the frame (front or
profile view). Also, there is another problem with this method which is the under estimation of the section
because the size of the lumen is not taken into account. For all these reasons we developed a new method
in our laboratory.
Figure 3: Technical Flax fiber A. front, B. profile view
This method allows to determine the true section of the technical flax fibers. It consists of weighing
the technical flax fibers on a microbalance with a precision of 1 µg in which temperature and relative
JRM, 2019, vol.7, no.9 827
humidity are controlled, on the same condition of their tensile tests and to determine their densities with the
helium pycnometry. Thanks to this data, the sections are easily calculated using the following equation:
=
×
In this equation, where St expresses the true section of the technical flax fiber, mf is the mass of the
technical flax fiber, ρf is the density of the technical flax fiber and Lf is the length of the technical flax fiber.
The weighing process of the technical flax fibers follows two steps.
(i) Firstly, we realize the tensile tests of the technical flax fibers. Testing is monitored to eliminate
specimens where fibers are lost, and the relative humidity and temperature conditions are noted
for every specimen. Through the tests, a range of temperatures from 17 to 23°C is observed and
the relative humidity was between 35 to 51%.
(ii) Secondly, we carefully recover each specimen in aluminum paper, and we note their designation.
Finally, we weigh on the microbalance each specimen with and without the technical fibers three
times. The difference between these values give the mass of the technical flax fibers:
= - 
where mf is the mass of the technical flax fiber, mwith is the mass of the frame with technical flax fiber and
mwithout is the mass of the frame without technical flax fiber.
2.3.8 Analyses of Variance (ANOVA)
Statistical analysis was assessed by mean comparison with an ANOVA test. Significant differences are
revealed by a P-value inferior to 0.05.
3 Results and Discussion
Fig. 4 displays the biochemical fraction of fibers components obtained by the Van Soest method. As can
be shown, flax fibers are mostly composed of cellulose (81% to 82%). However, for the hemicellulose rate,
it varies from 6.5% to 9%. The lignin content is less than 5%. The remainder corresponds to the soluble
compounds which vary between 6.6% and 8.5% in the studied fibers. In view of the small differences
observed between the results and the values of the standard deviations, statistical analyses were carried out.
These showed that P-values are 0.64, 0.32, 0.93, 0.08 respectively for soluble, hemicellulose, cellulose and
lignin fractions. The ANOVA results showed that the P-values are superior to 0.05 for all components,
which allows us to conclude that there is no significant difference in biochemical composition between all
flax modalities.
Tab. 2 shows the biochemical compositions of some plant fibers found in the literature with different
methods, sometimes the used method is reported in the article, but it is not the case for all articles.
828 JRM, 2019, vol.7, no.9
0
10
20
30
40
50
60
70
80
90
Modality 1
Modality 2
Modality 3
Modality 4
Modality 5
Modality 6
COMPOSITIONS(%)
2.7 (± 0.8)
3.5 (± 1.2)
3.3 (± 0.8)
5.1 (± 1.7)
2.6 (± 0.5)
2.9 (± 0.6)
80.9 (± 1.0)
80.7 (± 0.7)
81.0 (± 0.3)
81.2 (± 2.7)
81.4 (± 0.9)
81.8 (± 1.1)
7.9 (± 0.8)
9.0 (± 0.6)
9.2 (± 0.5)
6.5 (± 2.4)
8.0 (± 1.3)
8.4 (± 2.0)
8.5 (± 0.4)
6.7 (± 0.1)
6.6 (± 1.4)
7.2 (± 3.1)
7.9 (± 1.1)
6.8 (± 1.4)
LIG
CEL
HEM
SOL
Figure 4: Biochemical compositions (SOL: soluble, HEM: hemicellulose, CEL: cellulose, LIG: lignin)
Table 2: Biochemical composition of plants fibers
Natural
fibers
Cellulose
(%)
Hemicelluloses
(%)
Lignin
(%)
Others
(%)
Wax/Fat
(%)
Pectines
(%)
Moisture
(%)
Methods
Ref.
Flax
79
11
3
7
-
-
-
Van Soest
and Wine
[29]
Flax
71
18.6-20.6
2.2
-
1.7
2.3
-
[30]
Flax
(unretted)
56.5
15.4
2.5
10.5
1.3
3.8
10
-
[31]
Flax (retted)
64.1
16.7
2.0
3.9
1.5
1.8
10
-
[31]
Flax
85
9
4
-
-
-
-
-
[32]
Flax Stem
49
29
18
-
-
3
-
-
[32]
Flax shives
53
13
24
>3.5
-
-
-
-
[33]
Wood
48
15
24
13
-
-
-
Van Soest
and Wine
[29]
Hemp
72
10
3
15
-
-
-
Van Soest
and Wine
[29]
Hemp
(Raw)
-
18.42
6.77
-
2.3
6.17
-
GB 5881-
86
[34]
Hemp
(1week
retting)
-
17.16
6
-
0.44
4.8
-
GB 5881-
86
[34]
Hemp
(2weeks
retting)
-
16.5
4.23
-
0.23
3.2
-
GB 5881-
86
[34]
Jute
64.4
12.0
11.8
1.1
0.5
0.2
10
-
[35]
Sisal
65.8
12.0
9.9
1.2
0.3
0.8
10
-
[35]
Abaca
63.2
19.6
5.1
1.4
0.2
0.5
10
-
[35]
Coir
35-45
1.25-2.5
30-46
-
1.3-1.80
-
20
-
[35]
When we compare these results with our results, we can see clearly that there are significant
differences with some natural fibers. For example, the fraction of cellulose in our flax fibers is about 81.5%
and that of wood, sisal and coir are respectively 48%, 65.8% and 35-45%. The part of hemicellulose in our
fibers is around 8.2% and that of the plant fibers mentioned earlier correspond to 15%, 12% and 1.25-2.5%.
JRM, 2019, vol.7, no.9 829
The portion of lignin in our fibers is around 3.5% and that of the other natural fiber cited previously are
24%, 9.9%, 30-46% [29,35].
It is very important not to confuse and compare the biochemical content of the flax stem with that of
flax fibers, because it is not the same thing. In the flax stem there are the flax shives with the flax fibers and
their compositions (the fraction of the components) are very different [32]. As we can see, this difference
is clearly observed in the data reported from the literature. The fractions of cellulose, hemicellulose and
lignin for the flax stems are 49%, 29% and 18 % and those of flax fibers are very much larger: 56.5-85%
for the cellulose, 9-20.6% for hemicellulose and 2.2-4% for lignin. Despite the large data variations between
the different flax fibers, the difference is significant between the flax stems and the flax fibers. This high
variation is due to the composition of the flax shives which is estimated to 53% for the cellulose, 13%
hemicellulose and 24% for the lignin. There is more lignin and less cellulose in the flax shives than in the
flax fibers [29-33]. This can be due to the variety of the fiber, the weather conditions during the growth
phase, the nature of the soil, the retting time, the dew during the retting and the fiber turning in field during
the retting step. We can also see that the natural fibers which are composed with a majority of cellulose are
the flax and the hemp, which can explain that these fibers have the best mechanical properties.
To complete and confirm the results of the biochemical composition obtained by Van Soest method,
ATR-FTIR analysis were performed. This method gives a representation of the chemical bonds present on the
surface of the analyzed samples. The comparison between the different spectra obtained by ATR-FTIR
analysis shows no variation between the six modalities. This confirms the absence of variation in the chemical
composition between the flax fibers of the different modalities as seen before with the Van Soest method.
The crystallinity index is calculated by the Segal method [28] for each batch of flax fibers. The results
are presented in Tab. 3. The crystallinity indexes obtained are between 85.1% and 86.1%. Given the P-
value equal to 0.86 for the six modalities, we can deduce that there is no significant variation. These results
are similar to those found in the literature [14,29] and estimated between 83.53% and 86.1%.
Tab. 3 shows the crystallinity index of various plant fibers which have been studied by different
researchers. We can see clearly that the hemp and flax fibers have the highest crystallinity index which is
estimated respectively around (66-85%) and (85.53-86.1%). In comparison those of jute, sisal, wood, luffa
and kapok fibers have a lower index that is estimated respectively at 78.47, 70.9, 65.1, 50.00 and 45.75%.
We can see also that there is high variation in the ratio of crystallinity index for the same hemp fibers having
different degree of retting which increases from 66 to 85%. This observation has been confirmed by other
authors who concluded that the increase of the retting times evolves the augmentation of the crystallinity
index which can be related to the degradation of non-cellulosic compounds during the retting [36].
Table 3: Crystallinity index of our technical flax fibers and those of plants fibers found in the literature
Plant fiber
Crystallinity index (%)
Ref.
Modality 1
85.3 (± 0.4)
Modality 2
85.1 (± 0.6)
Modality 3
85.2 (± 1.7)
Modality 4
85.8 (± 0.5)
Modality 5
85.2 (± 0.4)
Modality 6
86.1 (± 0.2)
Flax
86.1
[29]
Flax 2days water-reeted
83.53 (± 0.31)
[14]
Flax 10days water-reeted
83.65 (± 2.84)
[14]
Hemp
79.9
[29]
Hemp (green)
66
[34]
830 JRM, 2019, vol.7, no.9
Hemp 1-week reeting
84
[34]
Hemp 2-weeks reeting
85
[34]
Jute
78.47
[37]
Sisal
70.9
[37]
Wood
65.1
[29]
Luffa
50.00
[38]
Kapok
45.75
[37]
Fig. 5 shows the derivative thermogravimetric curves. According to these curves the flax fibers are
degraded into three distinct mass losses. The first loss of mass occurs between 25 and 100°C. It corresponds
to the evaporation of water [39]. The second takes place around 180-350°C, it corresponds to the
degradation of pectins, waxes, hemicelluloses and celluloses [7,40]. The third loss of mass occurs around
350-450°C, it corresponds to the degradation of non-polysaccharide substances such as phenols [7] and
may be some oxidized residues and residues of the 2nd loss which are not fully degraded.
100 200 300 400 500 600 700 800 900
-2.5
-2.0
-1.5
-1.0
-0.5
0.0
DTG (%/min)
Temperature (°C)
MOD1
MOD2
MOD3
MOD4
MOD5
MOD6
Figure 5: Derivative thermogravimetric (DTG) on the six modalities
The results of thermogravimetric analysis show that the transformation process does not affect the
thermal properties of the different studied modalities.
Fig. 6 shows the variation of the fiber density measurements. All modalities display values in the range
of 1.52 and 1.53. More precisely, results show a slight increase with the passage number (homogenization
process of the fibers) for both series of fibers: scutched (modalities 1 to 3) or hackled (modalities 4 to 6).
Statistical analysis displays P-value equal to 5.46 × 10-4 and confirms that this slight increase of the density
is significant. This trend could be attributed to the removal of lightweight components during the
homogenization steps.
JRM, 2019, vol.7, no.9 831
1.510
1.515
1.520
1.525
1.530
1.535
1.540
1.533
(
± 0.003
)
1.529
(
± 0.001
)
1.517
(
± 0.002
)
1.531
(
± 0.003)
1.521 (± 0.001)
1.518 (± 0.003)
Modality 1
Modality 2
Modality 3
Modality 4
Modality 5
Modality 6
Density
Mod 6
Mod 5
Mod 4
Mod 3
Mod 2
Mod 1
Figure 6: The Density of the 6 flax categories
The density reported in the literature is estimated at 1.55 ± 0.18 for flax fibers [41]. The density
determined from the immersion in different oils is between 1.41-1.47 and the one determined with helium
pycnometry for the same fibers is 1.4900 ± 0.0022 [42]. The results of the density by immersion methods
with different oils and helium pycnometry are different even if the studied materials are the same. This is a
good example to show the importance of the chosen method and also the comparison of the results obtained.
Relating the standard deviations obtained by the linear density method to those by the helium pycnometry,
a ratio of 0.18/0.0022 = 82 is found. It clearly shows the good precision of the later.
During tensile test, three types of fracture mechanisms were noted for technical flax fibers (total,
partial and sequential fracture). They are illustrated in Fig. 7. The first mechanism is the total fracture (Fig.
7(a)) which means that the technical fiber breaks in two pieces once. The second one is the partial fracture
(Fig. 7(b)), it corresponds to the break of the technical fibers in two steps or more. The major break being
followed by others. It means that the technical fiber was constituted by two or more equivalent bundles of
elementary fibers. The last type of fracture is the sequential one (Fig. 7(c)) which occurs in multiple steps
before the main fracture. In fact, several thin fibers, elementary or not, break and move away from the main
sample step by step.
832 JRM, 2019, vol.7, no.9
Figure 7: Description of breaking mechanisms for technical flax fibers. a). Total break, b). Partial break,
c). Sequential break
Results of mechanical properties for the six modalities are regrouped in Tab. 4. The Young's modulus
is calculated where the slope is maximal because we consider that the rigidity of the fiber is maximal at this
point. It is estimated between 43.1 GPa and 46.4 GPa for all the modalities. In view of the high variation
of the standard deviations and results of ANOVA (P-value = 0.95), we can conclude that the variation of
the rigidity is not significant. The same observation was observed for the tensile strength which varies from
518 MPa to 618 MPa and for the failure strain which is estimated between 1.4% and 1.6% with P-values
respectively of 0.51 and 0.36. These results confirm that the variation of the mechanical performances
between the different technical flax fibers were insignificant.
Tab. 4 also shows mechanical property values from literature. The values of Young’s modulus are
dispersed from 18 to 70 GPa [13,14,43-46]. This wide range of results can be explained by treatment [45],
time of reeting [7], variety of flax [23] and method of measuring their section, particularly. We cannot
JRM, 2019, vol.7, no.9 833
really compare our results with those found in the literature because we do not use the same method to
define the section, but we can have an idea of the reliability of our method because our values are included
in the range defined before.
Table 4: Mechanical properties of technical flax fibers
Technical flax fibers
Young’s modulus
(GPa)
Tensile strength
(MPa)
Failure strain
(%)
Ref.
Modality 1
43.1 (± 15.6)
558 (± 231)
1.6 (± 0.7)
Modality 2
45.5 (± 14.1)
545 (± 234)
1.5 (± 0.6)
Modality 3
45.3 (± 16.1)
549 (± 228)
1.5 (± 0.7)
Modality 4
43.8 (± 13.8)
518 (± 190)
1.4 (± 0.4)
Modality 5
46.4 (± 20.4)
618 (± 236)
1.6 (± 0.6)
Modality 6
44.5 (± 18.0)
541 (± 279)
1.4 (± 0.5)
Technical fibers
30-70
-
-
[13]
Technical fibers
25.0-33.0
458-648
1.73-3.54
[14]
Technical fibers (Raw)
-
750 (± 131)
-
[43]
Technical fibers (dewaxed)
-
820 (± 52)
-
[43]
Technical fibers 10 mm
38.4 (± 2.2)
613 (± 76)
0.95 (± 0.02)
[44]
Technical fibers 15 mm
45.9 (± 2.6)
724 (± 150)
1.1 (± 0.3)
[44]
Technical fibers 20 mm
54.4 (± 2.0)
812 (± 176)
1.25 (± 0.33)
[44]
Technical fibers 25 mm
56.5 (± 3.0)
641 (± 369)
1.01 (± 0.51)
[44]
Technical fibers 30 mm
57.5 (± 5.1)
650 (± 286)
1.07 (± 0.40)
[44]
Technical fibers (Raw)
30 (± 11)
300 (± 100)
1.1 (± 0.4)
[45]
Technical fibers treated with maleic
anhydiride
18 (± 5)
185 (± 60)
1.2 (± 0.3)
[45]
Technical fibers treated with acetic
anhydiride
24 (± 10)
185 (± 85)
0.8 (± 0.2)
[45]
Technical fibers treated with silane
40 (± 13)
555 (± 210)
1.6 (± 0.6)
[45]
Technical fibers treated with styrene
28 (± 9)
245 (± 95)
1.1 (± 0.4)
[45]
Technical fibers 20 mm
-
613 (± 442)
-
[46]
Technical fibers 40 mm
-
454 (± 231)
-
[46]
Technical fibers 80 mm
-
264 (± 127)
-
[46]
To extend the investigations on Young’s modulus for each modality, we studied the linear regression
according to the cross-section. The intercept values show that the Young’s moduli are estimated from 58.9
to 79.2 GPa when the fiber cross-section tends to zero. These results tend to increase according to the
scutching/hackling and homogenization steps (Fig. 8).
834 JRM, 2019, vol.7, no.9
0
20
40
60
80
Mod1 Mod4
Mod3
Mod2 Mod5 Mod6
63.2 (± 4.2) 79.2 (± 5.2) 74.2 (± 5.1)
67.0 (± 3.6)
67.7 (± 4.3)
58.9 (± 6.1)
Young's modulus (GPa)
Figure 8: Young’s modulus originally of technical flax fibers when the section tends to 0
We thought that the removal of lightweight components (confirmed with the results of density
measurement) favors the stiffness of flax fiber which improves the mechanical behavior of flax fibers.
Furthermore, note that when the cross-section tends to zero, Young’s modulus are rather similar to those of
elementary flax fibers extracted from the top and middle of the flax stem reported by Charlet et al. [21]
(68.6 ± 21.3 GPa or 76.7 ± 40.8 GPa depending on the diameter of fiber). From this correlation we assume
that the performances of technical fibers tend to those of elementary flax fibers when the cross-section of
the technical fiber is extrapolated to zero. In fact, the thinner a technical fiber, the closer to elementary fiber.
The evolution of the Young’s modulus of associated composites is finally represented in Fig. 9. The
average modulus of composite materials is estimated around 22.3 ± 1.3 GPa. In view of the mechanical
results obtained on the composites and considering the result of ANOVA (P-value = 0.71), the tensile tests
revealed that there is no significant variation between the different modalities. This conclusion is consistent
with the work of Van de Weyenberg et al. [19]. The synergistic effect of the reinforcement with the epoxy
matrix in the composite material outweighs the variation of the mechanical properties observed on technical
fiber alone.
0
5
10
15
20
25
Mod1 Mod4
Mod3
Mod2 Mod5 Mod6
22.5 (± 2.8) 23.2 (± 3.5) 23.4 (± 1.8)
23.1 (± 2.7)
20.2 (± 2.3)
21.3 (± 3.4)
Young's modulus (GPa)
Figure 9: Young modulus of different composites materials (one ply)
Tab. 5 shows the mechanical properties of similar composites elaborated with epoxy and flax fibers
found in the literature. We can see clearly that the range of the results is very wide, the Young’s modulus
going from 11.1 GPa to 39 GPa. This high variation is due to the weight or the volume fraction of flax
fibers, the positions of the fibers along the stem (Top, Middle, Bottom) [21], the flax variety [22,23] and
the process of composite elaboration [47]. For example, Oksman et al. reported a Young’s modulus for 46%
fraction of fibers at 35 GPa which is manufactured using the resin transfer molding (RTM). Compared to
our results on composite materials with a weight fiber fraction of 50% and prepared by thermocompression,
we see that the Young’s modulus reported in the literature could be higher, which expresses superior
JRM, 2019, vol.7, no.9 835
efficiency of the reinforcement [47]. Our results are rather close to those of Coroller et al. for composites
elaborated with fibers of the varieties Hermes and Andera by the same process. They reported a Young’s
modulus for both varieties respectively at 26 ± 2.0 GPa and 28 ± 3.6 GPa [22].
Table 5: Mechanical properties of composites (Flax/Epoxy)
Composites
with
Flax/Epoxy
Weight
fraction
(%)
Volume
fraction
(%)
Tensile
strength
(MPa)
Young’s
modulus
(MPa)
Elongation at
break (%)
Ref.
UD
26
21
193 (± 30)
22 (± 4)
0.9
[47]
UD
46
42
280 (± 15)
35 (± 3)
0.9
[47]
UD
56
47
279 (± 14)
39 (± 6)
0.8
[47]
UD
37
32
132 (± 4.5)
15 (± 0.6)
1.2
[48]
UD (Top)
-
19.7
126 (± 14)
12.4 (± 1.3)
1.3 (± 0.2)
[21]
UD (Middle)
-
20.1
127 (± 14)
16.7 (± 3.7)
0.9 (± 0.2)
[21]
UD (Bottom)
-
19.8
113 (± 11)
11.1 (± 1.4)
1.5 (± 0.1)
[21]
UD
-
40
133
28
-
[19]
UD
-
44
259
26.3
1.4
[49]
UD
47 (±2)
296 (± 0.5)
27.2 (± 0.5)
1.65 (± 0.06)
[50]
UD (Hermes)
-
51 (±2)
408 (± 36)
26 (± 2.0)
1.3 (± 0.05)
[22]
UD (Andrea)
-
51 (±4)
290 (± 22)
28 (± 3.6)
1.1 (± 0.15)
[22]
UD (Marylin)
-
54 (±3)
364 (± 14)
34 (± 3.0)
1.3 (± 0.01)
[22]
4 Conclusion
The aim of our study is to investigate biochemical, physicochemical, and mechanical properties of
technical flax fibers to evaluate the impact of transformation processes (scutching, hackling, and
homogenization) on final properties of the associated composite materials. The results obtained both with
the Van Soest method and FTIR analysis show that there is no significant difference in terms of biochemical
composition and nature of chemical bonds present on the fiber surface between fibers having undergone
different levels of physical treatment. This may confirm the absence of chemical variation between the
different flax modalities. This result was also confirmed by the TGA and XRD analysis which show no
significant change in terms of thermal stability and microstructural properties. Therefore, there is no
substantial impact of transformation process on the physicochemical properties of flax modalities. The only
property which seems to vary a little according to the transformation process is the flax fibers density. It
could be due to the removal of lightweight components in the surface of the technical flax fibers during the
homogenization steps. These results highlight the fact that the transformation processes of the technical
fibers do not really affect their physicochemical and mechanical performance on composites.
According to these results, the industrial partners have estimated that time and money could be saved
thanks to the suppression of the hackling step which follows the scutching. It has been shown that the
technical flax fibers properties would not be affected by this suppression. Modality 3 has been chosen by
the firm to continue this project.
Acknowledgement: This study is funded by FEDER and it was carried out in collaboration with LSM and
LINEO Company. Thanks to Nicolas COUVRAT and Céline BENSAKOUN from the laboratory of
Separative Sciences and Methods for the DRX analyzes.
836 JRM, 2019, vol.7, no.9
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... The displacement rate was set at 1 mm.min − 1 . This part was conducted in the frame of Khennache Ph.D study and the first results were published in Khennache et al. (2019). It is important to note that a new method was used to determine the average cross-section of each technical fiber by weighing and accurate knowledge of sample density. ...
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This research aimed to evaluate the effect of retting (3 levels were concerned) and processing parameters (mainly temperature) on physico-chemical properties of flax-epoxy materials. 9 biobased composites were produced with 3 different processing programs: Setup 1, 2, and 3. An advanced organoleptic study has been carried out on both technical flax fibers and manufactured composites to study in more detail the effects of the processing and retting on the visual aspect. Organoleptic analysis shows that flax, as well as biobased composites, lose saturation and luminance by increasing retting time. Increasing the processing temperature alters the material color. According to SEM analysis, we highlight that the least retted fibers are presented in bundles that are well bonded and coated with each other to form a technical fiber. Depending on retting, technical fibers appear cleaner and more individualized but their mechanical properties are affected. An interesting approach has been applied for the determination of the volumic content of our biobased composites, using both TGA and pycnometer methods. On average, Vf decreases from 63.1 % for early retting (−) to 51.5 % for late retting (+). This effect could naturally result from the observed individualization of the fibers. Moreover, the porosity rates Vp increase overall with fiber content. On average it varies from 5 to 11 % in function of retting. Setup 3, with a processing temperature of 160 °C, a processing time of 130 min and a processing pressure of 50 bars, is the most desirable because it allows the highest Vf for the lowest Vp. Regarding the mechanical behavior of biobased composites, we have observed a non-elastic behavior of our stress-strain curves, due to the intrinsic behavior of flax fibers. Stress vs strain curves reveal 3 different areas for elastic and plastic transitions. It also appears that setup 3 provides the best modulus of elasticity compared to the other setups. We notice also that E1 Young’s modulus gradually increases with retting. By performing a normalization of E1 modulus according to the fiber volume, the effect of retting is even more pronounced. A 40 % increase in modulus can be observed between retting (−) and (+). At the end, the long retting level of technical flax fibers, as well as the third setup gives the best compromise for our bio based composite performances.
... The mechanical properties of fibers are influenced by their physical characteristics such as density and cross-section [19]. The heterogeneous nature, diameter and length variation, morphology and chemical composition of fibers affect their tensile strength. ...
... Temperature increases at a constant rate in thermogravimetric analysis and decomposition were noted by a change in mass with respect to temperature and time. TGA has been performed for natural fibers with the same approach by different researchers [19,39]. ...
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The palm oil industry is the leading source of palm oil waste fibers. The disposal of palm oil waste fibers by burning or dumping causes environmental issues such as the emission of CO2 and a diminution in soil fertility. Natural fiber reuse in construction materials such as concrete, mortar and adobe bricks as reinforcement provides a possible eco-friendly solution for fiber waste management. Palm oil flower fibers (POFL) obtained from palm oil empty fruit bunches and palm oil fruit fibers (POFR) obtained from palm oil fruit are two important types of palm oil fibers. Valorization of palm oil fibers requires a detailed analysis of their physical, chemical and mechanical characteristics. In this research, tropical palm oil flower and palm oil fruit fibers from Mexico were studied. Fiber extraction, preparation and testing were performed to observe their characteristics, which include water absorption, density, length, section estimation, chemical composition, thermal conductivity, thermal analysis (ATG) and tensile strength. The length, diameter and density of natural fibers have a significant influence on the strength and quality of composite materials. The characteristics of fibers vary with their chemical composition. Mechanical testing of palm oil fibers indicates a large variation in the tensile strength of palm oil flower and fruit fibers. Both palm oil flower and palm oil fruit fibers exhibit bilinear tensile load–deflection behavior associated with the alignment of cellulose along their fiber axis. The thermal characteristics of fibers indicate low thermal stability and thermal conductivity, which are essential for their use in building materials.
... Several reviews addressed plant fibers' technical and scientific aspects as a polymer reinforcement [6][7][8][9][10][11]. This article first presents data on the history of plant fibers as a polymer reinforcement and then the current selection criteria. ...
Chapter
The use of natural fibers as reinforcement in composite materials is growing in different industrial sectors, thanks to their excellent physicochemical properties, environmental reasons, health neutrality, and the European Council Directives on the reuse, recycling, and valorization of components and materials. This introductory chapter focus on the evolution of the selection criteria for these natural products and the different arguments. This chapter introduces a list of scientific research activities and presents detailed results.
... Thermogravimetric analysis of tropical fibers was performed with TGA 295 F1 Libra thermogravimetric analyzer (Netzsch) to observe their thermal stability at a temperature range of 25 °C-800° C and a heating rate of 10°C/min. Mass loss of fibers with decomposition was observed with increasing temperature (Khennache et al. 2019). ...
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Natural fibers investigated in this study are mainly waste from agro industry. The importance of natural fibers in building composites is increasing, as they partially replace nonrenewable natural resources acting as reinforcement in composite materials such as concrete, mortar and earth bricks. Their recycling requires a detailed analysis of the physical, chemical, and mechanical characteristics of the fibers. In this study, tropical natural fibers i.e., palm oil flower fibers (POFL), palm oil fruit fibers (POFR), sugarcane bagasse (Sc), coconut coir (Cn), and banana spine (Bs) were investigated, and their characteristics such as cross-section, density, water absorption, thermogravimetry, chemical composition, and tensile strength of fibers were determined. The area of these fibers ranges from 0.03 mm² to 0.07 mm². POFL fibers have highest density (1.36 g/cm³), while Cn fibers have lowest density (0.79 g/cm³). Chemical composition of fibers shows that cellulose content of tropical fibers ranges from 37–54%, followed by hemicellulose 5–27%, and lignin and cutins content 5–25%. Mechanical characteristics of tropical fibers show that tensile strength of these fibers fluctuates between 119–347 MPa. Tensile load-deflection behavior of Cn, Bs, POFL, and POFR fibers is elastoplastic with hardening, while the behavior of Sc fibers is pseudo elastic.
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Improving the quality of short flax fiber produced by domestic flax processing enterprises is an urgent scientific and technical task for the entire flax industry of the country. The aim of the article is to study and improve existing processes of scrapping waste processing by quantifying the influence of technological factors on the quality indicators of short flax fiber. The main tasks are to intensify the scrapping waste treatment process to develop an optimal technological scheme for producing short flax fiber. The methods of mathematical planning of the experiment were used to determine the influence of the main process parameters on the quality of the resulting short fiber. To control the percentage of scutch, the processed material, in the shaking part of the tow scutcher flax unit, the rotation speed of the scutching drums was changed using a variation, as well as by setting pulleys of different sizes. At the same time, the rotation frequency of the drive shaft of the feed conveyor was changed by replacing the sprockets. The mathematical models have been obtained of the dependence of the content of the scutch in the short fiber and the breaking load of the twisted tape on the number of repeated treatments of the scrapping wastes of the tow scutcher flax unit, the departure of the needles and their magnitude on the shaking machine, the number of needle vibrations, the moisture content of the raw materials after the drying machine and the speed of the scutching drums. To increase the strength of the twisted ribbon of short flax fiber, you need to strive to reduce the sweep angle of the needles and higher rotational speeds of the scutching drums. The degree of removal of weed impurities and scutch is growing, which improves the grinding of fibers, which means that in per unit section of the tape there will be more pure flax fibers. In order to achieve the smallest value of the content of the scutch in the short fiber, which is produced, it is necessary to choose large values of the number of oscillations of the needles of the shaker machines, the departure of the needles above the surface of the grate, the number of revolutions of the scutching drums and the moisture content of the raw materials should be minimal. The number of repeated treatments of scrapping wastes has a positive effect on reducing the content of scutch in short flax fiber. An increase in the rotation speed of scutching drums and the number of repeated processing of the material adversely affects the breakage of the yarn obtained from short fiber. The resulting flax fiber can be in its pure form processed into bulk insulation, cellulose, technical wool or composites with their corresponding physical and mechanical properties. The prospects for further research include the modernization of technological equipment with differentiation of scrapping waste by the content of the scutch when they are received and pneumatically transported to the next processing stage.
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The use of hemp fibres as reinforcements in polymer composites requires a thorough understanding of the hemp fibres transformation processes to obtain a constant quality. In this context, the upstream processing termed field retting is considered. Retting allows a subsequent fibre separation from the plant stems by degradation of cementing compounds by microorganisms. This operation depends on weather conditions and is currently empirically carried out in fields, so that a large variability in the hemp fibres quality (color, morphology, biochemical composition, thermal properties and mechanical properties) is resulting. Therefore, the present study aims to investigate the influence of different retting durations (up to 9 weeks) on hemp fibres properties when harvested at the beginning of flowering growth stage to survey their temporal dynamic. Various assessments were applied on fibres: color observations, morphological (optical microscope), surface (ESEM) and biochemical (gravimetry) analyses, spectrocolorimetric measurements (pectins content), thermogravimetric (TGA) analysis, and mechanical in tensile mode testings. The results reveal that increasing the field retting duration leads to a change of color characteristics from light green to grey due to the development of microbial communities (most probably fungal and bacteria) at the stem surface. A separation of the fibres bundle to elementary fibres occurs with the degradation of pectins during retting. An increase of thermal stability of the fibres is also observed. Both increase of cellulose fraction and crystallinity induce an enhancement in tensile properties.
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The development of natural fibres in engineering applications requires the reliable and accurate assessment of their dimensional characteristics and mechanical properties. Fibre cross-sectional area (CSA) obtained from lateral dimensional measurements should consider the specific cross-sectional shape of natural fibres and its wide lengthwise morphometric variations. In this study, a detailed dimensional analysis was conducted on a selected panel of natural fibres with contrasted morphometric characteristics belonging to various phylogenetic plant species with dissimilar functions in planta. An automated laser scanning technique was used, and geometrical models and filtering data method were developed for calculation of reliable CSAs adapted to each plant fibre species. Results show that CSAs of palm and sisal fibre bundles can be satisfactorily assessed by a circular model with minimal data processing, whereas hemp, flax and nettle fibre bundles require specific data filtering due to partial splicing, and can be better assessed by an elliptic model.
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Once upon a time all materials were naturally sourced. Now that natural fibers have lost a lot of their traditional market shares to synthetic fibers, they are gearing up to conquer new markets: yarns and fabrics are being tailored to the reinforced plastics industry. Flax is a promising natural fiber. It is relatively stiff and strong. And because it stands out favorably in damping, environmental impact and 3D-capabilities, it is sure to carve out a niche in the composites industry.
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We performed an experimental study to manufacture flax fiber textile reinforced thermoplastic composites by direct impregnation method in a closed mold. To reduce the process time, we adopted compression resin transfer molding resin because of its short flow path during the highly viscous resin impregnation process. Fiber preheating process was introduced before the impregnation process in order to avoid the resin cooling down when contacting the flax fibers. Optimal process temperature conditions such as mold temperature, resin temperature and fiber temperature were experimentally determined while minimizing the effect of thermal degradation of flax fiber and obtaining good impregnation quality. In particular, a sequential pressure cycle was proposed to improve the impregnation quality and to obtain the uniform fiber volume fraction in the final part. The impregnation quality was assessed by the density measurement and by the micrographic image analysis. The mechanical properties of the final parts were comparable with the literature values obtained by the compression molding of matrix-fiber premixed materials such as commingle yarns or film stacking, whereas the process cycle time of was much shorter than the other conventional methods in the literature.
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The capacity of cetyl trimethylammonium bromide to dissolve proteins in acid solution has been utilized in development of a method, called acid-detergent fiber method (ADF), which is not only a fiber determination in itself but also the major preparatory step in the determination of lignin. The entire procedure for determining fiber and lignin is considerably more rapid than presently published methods. Compositional studies show ADF to consist chiefly of lignin and polysaccharides. Correlations with the new fiber method and digestibility of 18 forages (r = —0.79) showed it to be somewhat superior to crude fiber (r = —0.73) in estimating nutritive value. The correlation of the new lignin method and digestibility was —0.90 when grass and legume species were separated.