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ORIGINAL ARTICLE
Thermal model for surface grinding application
Lucas de Martini Fernandes
1
&José Claudio Lopes
1
&Fernando Sabino Fonteque Ribeiro
1
&Rubens Gallo
2
&
Henrique Cotait Razuk
2
&Luiz Eduardo de Angelo Sanchez
1
&Paulo Roberto de Aguiar
3
&Hamilton José de Mello
1
&
Eduardo Carlos Bianchi
1
Received: 14 February 2019 /Accepted: 4 July 2019 /Publ ished online: 24 July 2019
#Springer-Verlag London Ltd., part of Springer Nature 2019
Abstract
Due to the characteristics of the grinding process, thermal damage may occur in the workpiece surface, resulting in the rejection
of a component and considerably increasing the production costs. This study aims to analyze the heat fluxes, energy partition, and
temperatures during surface grinding process with both conventional and MQL lubrication. Through the proposed analysis, the
heat fluxes and maximum temperature can be predicted, enabling the avoidance of thermal damages and increasing the efficiency
of the process. A comparison between the calculated and experimental value has shown that the difference is acceptable for
various situations, in the order of 4.72% for the conventional method and 7.38% for the MQL method. A thermal model was
developed. The transient two-dimensional heat diffusion equation was discretized by finite volume method in space and explicit
discretized in time. The heat fluxes were estimated using inverse problem technique of heat transfer aiming the obtainment of the
temperature of certain workpiece points. A comparison of the methods of lubrication showed that the conventional method was
way more efficient than MQL, presenting considerably lower total heat flux and maximum reached temperature and any kind of
thermal damage wasn’t observed. On the other hand, thermal damage occurred in the workpieces. Also, clogging phenomenon in
the grinding wheel surface after the process in MQL condition was observed.
Keywords Surface grinding .Thermal model .MQL lubrication
1 Introduction
In many industrial applications, the grinding process is fre-
quently the final step in the process chain towards finished
workpieces. This involves two aspects: firstly, being the ulti-
mate process, the appearance of the ground areas is presented
to the costumer. In this way, the tolerance for faults and all
other deviations from the intended surface characteristics is
*Eduardo Carlos Bianchi
eduardo.bianchi@unesp.br
Lucas de Martini Fernandes
lucas-asewas@hotmail.com
José Claudio Lopes
jclaudio.lopes@hotmail.com
Fernando Sabino Fonteque Ribeiro
fernando_fonteque@yahoo.com.br
Rubens Gallo
rubensgallo@utfpr.edu.br
Henrique Cotait Razuk
cotait@utfpr.edu.br
Luiz Eduardo de Angelo Sanchez
luiz.sanchez@unesp.br
Paulo Roberto de Aguiar
aguiarpr@unesp.br
Hamilton José de Mello
hamilton@unesp.br
1
Department of Mechanical Engineering, College of Engineering,
College of Engineering, São Paulo State University (UNESP),
Bauru, SP 17033-360, Brazil
2
Department of Mechanical Engineering, Federal University of
Technology Paraná (UTFPR), Cornélio Procópio, PR 86300-000,
Brazil
3
Department of Electrical Engineering, College of Engineering, São
Paulo State University (UNESP), Bauru, SP 17033-360, Brazil
The International Journal of Advanced Manufacturing Technology (2019) 104:2783–2793
https://doi.org/10.1007/s00170-019-04101-6
Content courtesy of Springer Nature, terms of use apply. Rights reserved.