Article

Dynamic Aeration for Improved Oxygen Mass Transfer in the Wastewater Treatment Process

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Abstract

Wastewater treatment is responsible for about 1% of the total electric energy consumption in developed countries. The dynamic aeration method, which applies oscillations to the gas flow, shows a high potential for increase of oxygen mass transfer and energy efficiency of the biological wastewater treatment process. We investigated the mass transfer of pulsed aeration modes in comparison to constant flow aeration in a test geometry in a numerical study. The effects of flow rate, pulsation frequency, bubble size and injection depth on mass transfer were studied. Gas was pulsated with a square wave pattern in on/off mode for the application in aeration basins of wastewater treatment plants. A geometry with up to 4 m aeration depth was investigated. The air supply was pulsed with frequencies in the range of 0.1–4 Hz. An increase of oxygen mass transfer rate by up to 24% is determined compared to continuous aeration. Moreover, comparable mass transfer rates are achieved for lower gas mass flow rates during pulsation. Thus, air demand in compression and energy consumption can be reduced when dynamic aeration is applied. The oxygen transfer efficiencies derived from the simulations are in good agreement with the experimental results from Alkhalidi et al. (2016).

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... The gas flow measurements for the oxygen transfer systems need to be accurately and precisely performed. The gas flow value is required to determine the OTE of the system and the potentially suitable test devices include orifice, venturi and pitot tubes used with appropriate traversing methods (ASCE 2007;Eckenfelder et al 2002;Herrmann-Heber et al 2020). The equation is as follows: ...
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A three-dimensional (3D) Euler-Euler gas-liquid two-phase mathematical model was developed for simulating the local transient fluid flow in a gas-induced pulsating flow bubble column using computational fluid dynamic (CFD) method, with multiple size group (MUSIG) model implemented to predict the bubble size distribution. Model simulated results such as local transient axial liquid velocities and time-averaged liquid turbulent kinetic energy distributions were validated successfully by corresponding experimental measurements under varied operating conditions, i.e. pulsating amplitudes and frequencies. It was found that the liquid turbulent kinetic energy increased with the increase in pulsating amplitude and frequency, and a maximum value appeared at an axial position of Z = 0.4 m, centerline of the column. Furthermore, local transient fluid flow characters such as the gas holdups, gas velocity fields and liquid velocity fields, as well as bubble size distributions were predicted reasonably by the proposed model.
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Oxygen gas-liquid mass transfer coefficient was measured in a gas-induced pulsating flow bubble column. Pulsating amplitude had a great influence on kla under pulsating state of equal base flow and pulsating flow, which was enhanced up to 30 % compared with that under steady state; however, it had a negative effect on mass transfer under a fixed low base flow. It was also found that kla had a negative linear correlation with pulsating frequency. A CFD model considering bubble population balance was applied to simulate the distributions of the gas-liquid interfacial area and the liquid side mass transfer coefficient, finding that the former was in a tight relationship with gas holdup and bubble size distribution, while the latter showed little dependence on fluid flow. Dissolved oxygen (DO) concentrations in liquid phase were predicted, which demonstrated an increasing trend along with time until an almost homogeneous distribution was achieved.
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In order to address the problem of low rate of the aeration system oxygen transfer in wastewater treatment, a new approach, fine bubble aerator, was proposed for improving the oxygen transfer rate. A group of test on fine bubble aerators was done to compare the performance of intermittent operation and continuous aeration. Compared with the continuous aeration, in intermittent aeration process, the size of bubble was reduced, the degree of turbulence in water was enhanced, and the retention time of air bubbles in water was extended. These phenomena could lead to an increasing oxygen transfer rate. The experimental results show that the bubble cluster generated by our proposed fine bubble aerator has a higher oxygen transfer rate with a bigger contact area compared with the traditional bubble aerator. Hence, it has good performance in aeration oxygenation. Although the time of intermittent oxygen saturation aeration increases about 10% than continuous aeration, oxygen utilization increases by more than 50% and power efficiency is improved by more than 28%. Therefore, our proposed approach improves the utilization of oxygen and has good aeration effects in saving energy, which could provide a new idea for the aerobic activated sludge biological treatment system.
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Measurements have been made of mass transfer coefficients KL of small oxygen bubbles of diameter 100–1000 μm, rising at their terminal veloThe measured coefficients are used together with values from the literature, to calculate the proportion of oxygen transferred from a bubble of air or
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New experimental data for a range of gas velocities from 0.1 to 1.5 cm/s are explained by an elementary theory that combines the effect of bubble retardation owing to Bjerknes forces with the breakage relationship of Hinze in a pulsed-bubble column. A frequency range from 10 to 30 Hz, and two amplitudes of fluid oscillation were used in the 8.9 cm column: 1.66 and 2.46 mm. Experimental values of volumetric mass-transfer coefficient for oxygen dissolution followed predictions of theory using a modified penetration model. A new phenomenon was observed and was predictable from theory, namely “flooding”, which arises when bubbles are partially or fully retarded by Bjerknes forces at the point of injection. Under flooding conditions, transport enhancement levels off as frequency or amplitude is increased. Bubble-size distribution was measured as a function of frequency, and the calculated Sauter-mean diameter was satisfactorily fitted by the Hinze breakage formula. © 2007 American Institute of Chemical Engineers AIChE J, 2007
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Drag coefficient and relative motion correlations for dispersed two-phase flows of bubbles, drops, and particles were developed from simple similarity criteria and a mixture viscosity model. The results are compared with a number of experimental data, and satisfactory agreements are obtained at wide ranges of the particle concentration and Reynolds number. Characteristics differences between fluid particle systems and solid particle systems at higher Reynolds numbers or at higher concentration regimes were successfully predicted by the model. Results showed that the drag law in various dispersed two-phase flows could be put on a general and unified base by the present method.
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In many biological processes, increasing the rate of transport of a limiting nutrient can enhance the rate of product formation. In aerobic fermentation systems, the rate of oxygen transfer to the cells is usually the limiting factor. A key factor that influences oxygen transfer is bubble size distribution. The bubble sizes dictate the available interfacial area for gas–liquid mass transfer. Scale-up and design of bioreactors must meet oxygen transfer requirements while maintaining low shear rates and a controlled flow pattern. This is the motivation for the current work that captures multiphase hydrodynamics and simultaneously predicts the bubble size distribution.Bubbles break up and coalesce due to interactions with turbulent eddies, giving rise to a distribution of bubble sizes. These effects are included in the modeling approach by solving a population balance model with bubble breakage and coalescence. The population balance model was coupled to multiphase flow equations and solved using a commercial computational fluid mechanics code FLUENT 6. Gas holdup and volumetric mass transfer coefficients were predicted for different superficial velocities and compared to the experimental results of Kawase and Hashimoto (1996). The modeling results showed good agreement with experiment.
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Trajectories of single air bubbles in simple shear flows of glycerol–water solution were measured to evaluate transverse lift force acting on single bubbles. Experiments were conducted under the conditions of , 1.39⩽Eo⩽5.74 and , where M is the Morton number, Eo the Eötvös number and dVL/dy the velocity gradient of the shear flow. A net transverse lift coefficient CT was evaluated by making use of all the measured trajectories and an equation of bubble motion. It was confirmed that CT for small bubbles is a function of the bubble Reynolds number Re, whereas CT for larger bubbles is well correlated with a modified Eötvös number Eod which employs the maximum horizontal dimension of a deformed bubble as a characteristic length. An empirical correlation of CT was therefore summarized as a function of Re and Eod. The critical bubble diameter causing the radial void profile transition from wall peaking to core peaking in an air–water bubbly flow evaluated by the proposed CT correlation coincided with available experimental data.
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Perforated and flexible aeration diffusers are widely used in biological wastewater treatment plants. Comparing to other aeration techniques, they have certain benefits in price, durability and replaceability. Bubble size from a diffuser should be small enough to achieve large interfacial area between air and water, and therefore sufficient oxygen mass transfer. Air compressing is a significant part of the operational costs of a wastewater treatment plant. Thus, by optimising bubble size and flow conditions savings can be achieved. These optima can be reached by the development of the membrane construction and by the means of state-of-the-art multiphase flow modelling. For both purposes, local bubble size distribution data is valuable. In the literature, bubble size data measured inside the dense bubble dispersions are scarce.In this work, local bubble size distributions were measured for five industrial membrane diffusers. The variables were hole specific gas flow rate, membrane hole density and hole diameter. Two apparatuses were used: small rectangular vessel of height 0.6 m and rectangular bubble column of height 3.0 m. Axial and radial variation of bubble size distributions was investigated by a capillary suction probe (CSP) and by digital photography. Inside the dense bubble dispersion, where most of the measurement techniques are not applicable, CSP was found to be a successful technique. Bubble size variation was notable, both axially and radially. Increasing the gas flow rate increased the bubble size. Same effect was found when increasing the hole density. The effect of hole size variation was not observed that clearly with these membranes. Minimum in the bubble size was detected 19 cm above the flexible membrane. This indicates that the tailoring of the bubble size should be made according to situation there, not at the surface of the membrane.
Baseline model for CFD of dispersed bubbly flow
  • R Rzehak
  • Y Liao
  • D Lucas
  • E Krepper