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2019-01-1540 Published 05 Jun 2019
© 2019 SAE International. All Rights Reserved.
A Comparison of Two Source Characterisation
Techniques Proposed for Standardisation
Daniël van den Bosch and Maarten van der Seijs VIBES Technology
Dennis de Klerk Müller-BBM VAS
Citation: van den Bosch, D., van der Seijs, M., and de Klerk, D., “A Comparison of Two Source Characterisation Techniques Proposed
forStandardisation,” SAE Technical Paper 2019-01-1540, 2019, doi:10.4271/2019-01-1540.
Abstract
Automotive industry shows an increased tendency
towards characterisation of vibration sources by inde-
pendent quantities such as blocked forces and free
velocities. Currently two independent ISO working groups
propose standards for this source characterisation process.
Both standards are still under development.
In this paper it is shown how the dierent approaches can
bederived and compared using the general framework for
Transfer Path Analysis (TPA). It is shown how one standard
clearly relates to classical TPA methods (using interface forces),
while the other standard adheres the component-based TPA
principles (using blocked forces). Practical guidelines found in
the standard proposals are reviewed, allowing for a qualitative
comparison of the proposed procedures. To address typical
problems regarding completeness of the interface, an addition
is proposed that incorporates the use of 6-DoF Virtual Point
forces and moments. It is shown how this approach can
beapplied to any force characterisation, improving the general
usefulness of the found forces. A simulated numerical test case
shows the procedure of both standards and discusses the added
value of including rotational moments in the source-describing
force vectors. An industrial application case demonstrates the
application of the second standard with the addition of virtual
point forces and moments, leading to perfect agreement with
the on-board validation sensor.
Introduction
In order to win in highly innovative and competitive
markets, automotive OEMs are continuously improving
their R&D methods to increase product quality, while
reducing time and costs of both engineering and production
processes. Following the transition to a more modular design
strategy- to cope with the ever-expanding product eet- it
appears that more R&D eorts are occurring at the suppliers
site. While suppliers assume more responsibility for the engi-
neering of particular components, it remains the task of the
OEM to safeguard their performance aer integration in the
full vehicle. With the shortening of development cycles and
time-to-market, clear means for communicating about
component performance become even more necessary.
In the area of engineering that concerns sound & vibra-
tion performance, oen denoted by NVH (Noise, Vibration
& Harshness), these challenges are clearly recognised. Indeed,
OEMs and suppliers have found renewed interest in methods
such as Transfer Path Analysis (TPA) [1], blocked force source
characterisation [2] and Dynamic Substructuring [3], to nd
technological answers to issues such as target specication
and test bench design for their components. More specica lly,
technological answers are sought to full the following goals:
1. Expressing the vibrational activity of a source
component by quantities that are independent of the
assembly in which the component is tested. In this way,
a supplier can evaluate the active source vibrations by
conducting measurements on a component test bench
rather than in the full vehicle. is goal has
implications for the test bench design, as well as the
methodology for source characterisation.
2. Transferring the measured quantities to a virtual
vehicle model to predict NVH performance in an early
phase. OEMs oen see development stages where full
vehicle prototypes are not already available, yet
important choices have to bemade regarding
placement and isolation of active components.
Dynamic Substructuring can greatly benet this
conceptual phase, as it allows to compute the relevant
transfer characteristics by coupling the passive
dynamics of the subsystems in the chain. It’s
application to TPA is oen denoted as Component-
based TPA [4] which assumes blocked forces as the
source-describing quantities.
3. Denition of simple, yet robust component targets that
sustain changes throughout the development cycle. A
clear separation of responsibilities is only possible if
targets can bedened that are robust enough to
withstand small changes to the subsystems, but also
easy to interpret and use. e success of this is highly
subject to the methodological choices as mentioned
above and the common understanding of both parties
of what these methods entail.
© 2019 SAE International. All Rights Reserved.
A COMPARISON OF TWO SOURCE CHARACTERISATION TECHNIQUES PROPOSED FOR STANDARDISATION 2
Standardisation
Now that the challenges above have long been addressed by
scientic studies, industrialisation calls for a clear standardi-
sation of methods. To that end, two ISO standards are
currently in the making (from here on bedenoted by Standard
1 and Standard 2):
1. Standard 1: ISO/AWI 21955 “Vehicles— Experimental
method for transposition of dynamic forces generated
by an active component from a test bench to a vehicle”
[5], based on French standard XP R 19-701.
2. Standard 2: ISO/DIS 20270 “Acoustics—
Characterization of sources of structure-borne sound
and vibration- Indirect measurement of blocked
forces” [6].
e main focus of Standard 1 seems to beto help suppliers
design suitable test setups, while the focus of Standard 2 is
more in the direction of dening component specications.
is paper aims to highlight the propositions of both
standards and discuss their practical implementations. e
proposed method are reformulated using the TPA framework,
which is briey recalled from [1]. ereaer, the practical
aspects for implementation are discussed, along with a
comparison of application guidelines as proposed in the
respective standards. In answer to some potential shortcom-
ings that are identified, an extension is formulated that
augments the translational force descriptions with rotational
moments, easily obtained with roughly the sa me measurement
eorts. e last part of this paper demonstrates this approach
with an application of source characterisation of an
e-compressor.
TPAFramework
e TPA Framework [1] assumes that the structural transfer
path problem can beseparated into an active source compo-
nent A, hosting an excitation mechanism with (unknown)
forces f1, and a passive receiver structure B with target
response points of interest u3. The two subsystems are
connected at their interfaces, which are denoted by the set of
Degrees of Freedom (DoFs) u2. e assembled situation is
depicted by gure 1. e target response spectra are related
to the source excitation spectra by the assembled admittance
Y31
AB
, namely:
uYf
33
11
www
()
=
()()
AB
(1)
e sub- and superscripts of the admittance terms are
understood as follows: (⋆)31 means “responses at u3 for applied
forces at f1”. e superscript(⋆)AB indicates that it concerns
the admittance of the assembly AB, hence the fully assembled
system. Furthermore, the term admittance is used, as a general
term to indicate any response due to an applied force or
moment. In practice this is oen the measured accelerance- as
obtained from the accelerometers on a structure- or mobility,
if one uses velocities in vector u. A more elaborate discussion
of the used notation and terminology can befound in [7].
Using Dynamic Substructuring theory, the assembled
response of equation (1) can be “split up” in the subsystem
FRFs YAand YB, as shown in g ure 2. Applying compatibility
of the interface coordinates and equilibrium of forces, the
interface forces
g2
B
are found to be(dropping the explicit
frequency dependency):
g
YY
Yf
22222
1
21
1
BA
BA
=+
()
-
(2)
and the target responses u3are obtained by multiplying
the passive-side FRFs
Y32
B
with the found interface forces:
u
Yg YY
YY
f
3322 32 22 22
1
21
1
== +
()
-
BB BA
BA
(3)
Eq uat ion (3) is essentially a result of applying the LM-FBS
method for the special case where forces (f1) are only applied
on active side A. Nonetheless, the equation is generic for
multiple connection points and multiple sources, therefore
suited to derive many TPA methods from.
Based on the transfer path problem as described above,
the framework introduces three families of TPA. All methods
make use of operational measurements around the interfaces
of the active and passive systems. e rst two families then
use some notion of force to split up in a source-transmission-
receiver model, while the transmissibility-based TPA is a
response-only approach:
1. Classical TPA- intended to identify transfer path
contributions in existing products. e source
excitation is represented by interface forces, which are
a property of the assembly they are measured in.
2. Component-based TPA- powerful to simulate
component vibration levels in new products.
esource excitation is characterised by a set of
equivalent forces or velocities that are an intrinsic
property of the active component itself. More
popularly, these forces are known as blocked forces, as
they are the would-be forces (and moments) when
measured against a rigid boundary.
3. Transmissibility-based TPA- intended to identify and
rank transfer path contributions in existing products.
FIGURE 1 Transfer problem from assembled admittance.
© 2019 SAE International. All Rights Reserved.
FIGURE 2 Transfer problem from subsystem admittances.
© 2019 SAE International. All Rights Reserved.
© 2019 SAE International. All Rights Reserved.
A COMPARISON OF TWO SOURCE CHARACTERISATION TECHNIQUES PROPOSED FOR STANDARDISATION 3
ese methods use response measurements only and
derive a so-called transmissibility matrix from
“indicator” responses along the transfer paths.
e three fa milies of methods are br iey summarised nex t.
Classical TPA
e classical TPA uses operational interface forces as the
source-describing quantity. As seen from equation (3), these
interface forces straightforwardly lead to target responses by
multiplying them with the passive-side FRFs; see gure 3.
uYg
3322
=BB
(4)
Interface forces can either bemeasured directly using
force transducers, or determined indirectly, typically by a
matrix-inverse operation with indicator responses measured
nearby the interfaces on the passive side. e resulting inter-
face forces do provide insight in the dynamics of the tested
assembly, but cannot be used in predicting dynamics in
dierent assemblies. is is now increasingly done using
component TPA methods.
Component-Based TPA
With component-based TPA, one is typically interested in
describing the source excitation is an independent manner,
such that it can beused to predict responses in new assemblies.
e most common independent descriptions are blocked
forces and free velocities. Dierent to equation (4), the assem-
bled-system transfer functions
Y32
AB
are used for characteriza-
tion (shown in gure 4):
uYf
3322
=AB bl
(5)
Blocked forces
f2
bl
can bemeasured directly using force
transducers between the active system and a rigid boundary,
in which case the blocked forces are the actually measured
“blocking” forces (discussed in detail in [1]). Indirectly, they
are determined in an assembly with e.g. a test bench, namely
using a matrix-inverse operation with indicator DoFs
measured on the test bench side. As the blocked forces (if
correctly determined) are invariant of the passive side,
response predictions can bedone using “substructured” FR Fs
Y32
AB
, such that the same blocked forces can beused to predict
for an assembly of the active component A with any other
receiver B. is reads, for application of respectively blocked
forces and free velocities:
u
Yf YY
YY
f
3322 32 22 22
1
22 2
=+
()
-
AB bl BA
BA
bl
= (6)
u
YY
Yu
3322222
1
2
=+
()
-
BA
Bf
re
e
(7)
Equation (6) can beregarded as the standard form of
component TPA in which the source activity is described by
blocked forces and the transfer path is fully substructured
from its components. Equat ion (7) is a variant that shows how
free veloc ities
u2
free
- or actually free “accelerations”, if measured
by accelerometers- can beapplied to obtain theoretically the
same response prediction as equation (6).
Complete description of the interface is critical in compo-
nent-based TPA, especially when the test assembly is dierent
than the target assembly. is may have implications for the
inclusion of rotational DoFs in the force description, as will
bediscussed later on in this paper.
Transmissibility-Based TPA
Transmissibility-based TPA differs from the other two
methods in t he sense that no explicit notion of force is present
in the analysis: operational responses are the only inputs to
the TPA; hence the more popular name “Operational TPA”
[8]. Typically, it is used to identify and rank dominant sources
and paths in vibrational behaviour. Central to the analysis
stands the transmissibility matrix
TAB
34
, established from indi-
cator sensors close to the transfer paths (DoFs u4). is is
illustrated by gure 5. By decorrelating their contributions
over multiple operational runs and load-cases, these u4
become adequate “indicators” of the path contributions to u3:
uTu
AB
3344
=
(8)
FIGURE 3 Response prediction in classical TPA.
© 2019 SAE International. All Rights Reserved.
FIGURE 4 Response prediction in component-based TPA.
© 2019 SAE International. All Rights Reserved.
FIGURE 5 Transmissibility TPA.
© 2019 SAE International. All Rights Reserved.
© 2019 SAE International. All Rights Reserved.
A COMPARISON OF TWO SOURCE CHARACTERISATION TECHNIQUES PROPOSED FOR STANDARDISATION 4
Also here it holds that any change made to the active or
passive side warrants a new operational measurement to
update the path contribution analysis.
ISOStandardsUnder
Development
is section will- for both standards- relate the theory as
described in the respective standards to the TPA framework
introduced in the previous chapter. Aer this, some practica li-
ties from both standards are compared.
Standard 1
e theory of Standard 1 essentially follows the Classica l TPA
theory, as it chooses interface forces as medium to describe
the active source vibrations. However, in order to beable to
translate interface forces measured on a test bench to a vehicle,
the relationship between interface forces for two assemblies
(AB and AR) is sought.
When considering the assembly depicted in gure 6, the
interface admittance is a summation of the interface admit-
tance of the active structure (A) and receiving structure (B),
in case of a rigid connection. When a resilient mount is incor-
porated, an additional term (−ω2/Zmt) can beadded to accom-
modate for the added exibility and damping eects. e
interface force in target assembly AB ca n then bedescribed by:
g
YY
ZYf
22222
2
1
21 1
1
BAB
mt
A
=+-
æ
è
çö
ø
÷
-
w (9)
Similarly, the interface force in test assembly AR (with
similar rigid and/or resilient mounting properties) reads:
g
YY
ZYf
22222
2
1
21
1
1
RAR
mt
A
=+-
æ
è
çö
ø
÷
-
w (10)
Rearranging and elimination of terms in equations (9)
and (10) yields the relation between the interface forces for
both assemblies:
g
YY
Z
YY
Z
g
22222
2
1
22 22
2
2
11
BAB
mt
AR
mt
R
=+-
æ
è
çö
ø
÷+-
æ
è
çö
ø
÷
-
ww
(11)
With sucient knowledge of the active component (A),
the vehicle (B) and the test rig (R), this relation provides the
possibility to predict dynamics in any assembly of interest
(AB) by applying equation (11) and (4).
e standard provides a variety of methods to determine
the interface forces for the test rig assembly (AR), e.g. using
force transducers or from matrix inversions with indicator
responses. It should benoted that strict application of equation
(11) requires a lot of individual interface admittances, which
may render this method sensitive to (measurement) errors.
e standard therefore provides simplications for cases
where some subsystem FRFs are equal or dierent enough to
bele out of the calculation.
Standard 2
In contrast to Standard 1, the theory of Standard 2 is in line
with the component-based TPA family, more specically the
blocked force representation. Rather than using admittances
of individual components that need to beobtained under
free-floating conditions, admittances of assemblies are
used here.
Standard 2 describes a so-called in-situ characterization
[2] of the blocked forces using indicator sensors around the
coupling points; see gure 7. By applying a matrix-inverse
operation with the FRFs of the assembly’s interfaces to the
indicators (
Y42
AB
), blocked forces can becalculated:
fYu
24
24
bl AB
=
()
+
(12)
Even though determined from operational measurements
on the target assembly, these blocked forces are an indepen-
dent property of the active source (A), which makes them
transferable to other receiving structures. Indeed, blocked
forces are determined in a similar manner on a test bench,
using FRFs
Y42
AR
.
Predicting vibrational responses in a target assembly
is now as straightforward as applying equation (5), which
needs the FRFs of the target assembly
Y32
AB
. There’s a variety
of methods to obtain this, ranging from using a FEM
approach to a full Experimental Dynamic Substructuring
approach [7].
FIGURE 6 Standard 1: calculating interface forces.
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FIGURE 7 Standard 2: using indicator sensors
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A COMPARISON OF TWO SOURCE CHARACTERISATION TECHNIQUES PROPOSED FOR STANDARDISATION 5
PracticalImplications
ofStandards
Now that the theory behind both methods is understood, this
section discusses several practicalities for both standards. e
following subsections denote the choices and denitions made
in respectively Standard 1 and 2, on the aspects of (a) interface
denition, (b) elastic mounts, (c) varying receiver dynamics,
(d) admittance measurements, (e) force identication, (f) force
validation and (g) response prediction.
(a) Interface Definition
In the theory section above, (⋆)2 is continuously used to
indicate interface DoFs. It is, however, not evident which DoFs
to take into account here, besides the fact that it is logical to
choose the same set for all measurements that concern
the analysis.
Std. 1 is practical guide is fairly straightforward. It
is described that at each coupling point, transla-
tions in X-, Y- and Z-direction comprise
the interface.
Std. 2 is norm does not provide an explicit denition
of the interface. It does mention that a ‘complete’
description is required and how incompleteness
and misalignment of interface DoFs are a main
source of errors.
e denition of the interface is further discussed later
on in this paper.
(b) Elastic Mounts
Elastic mounts or bushings are commonly found in the auto-
motive world to decouple active vibrating structures and their
receiving counterparts.
Std. 1 As was already seen in the theory part of this
method, resilient mounts can beincorporated at
the interface. e application to do so is well
documented in the standard.
Std. 2 Although not explicitly mentioned here, when
considering these bushings to be part of the
receiving structure, they can beaccounted for.
(c) Varying Receiver Dynamics
Since both standards consider an active source to betested in
combination with two receiving structures (B and R), all
dierences in structural interface admittance is implicitly or
explicitly accounted for.
Std. 1 Since the interface admittance of each individual
component is explicitly part of this method, a
variety of situations is discussed. In most cases
it is shown how it is safe to neglect one admit-
tance term in equation (11), enhancing the prac-
tical feasibility of this method.
Std. 2 For this method, component admittances are
implicitly included in assembly admittances.
Although this method yields a transferable
source characterisation, similar stinesses for
receiving structures are advised.
Besides the eect of subsystem admittances on the passive
dynamics, it can beargued that a signicant change in receiver
admittance may have an inuence on the origina l source exci-
tation. An example is a gearbox mounted to a very sti test
bench under signicant pre-load, inducing deection of the
housing. Slight misalignment of the internal gears might
already cause drastic increase of the active vibration levels.
(d) Admittance Measurements
Both TPA methods involve measuring admittances in the
form of FRFs and/or NTFs (“noise transfer functions”, the
sound pressure response due to an applied force/moment).
Although shaker measurements are also commonly used to
obtain FRFs, both standards mostly speak of impact
hammer measurements.
Std. 1 Practical guidelines on performing a basic impact
measurement are given using an impact hammer
and accelerometers. It is also discussed how to
measure oset positions, as well as how to average
to nd measurement va lues for the desired position.
Std. 2 Similar basic impact hammer procedures are
discussed. One interesting addition in this
document is the description of reciprocal
measurements. Reciprocal measurement can bea
useful alternative to obtain of the NTFs in case
of hard-to-reach measurement locations for the
impact hammer.
(e) Force Identification
Force identication- whether it concerns interface forces or
blocked forces- is a crucial component in classical and compo-
nent-based TPA methods. e available options to perform
force identication depends on the chosen type of TPA.
Std. 1 When interface forces are required, there is a
variety of options to consider. In this standard,
three are mentioned:
a. Direct force method. is can in practice
bea challenge since assemblies are typically
not designed to accommodate for force
transducers in between the coupling points.
b. Indirect (or in-situ) method. By measuring
accelerations in the vicinity of the coupling
points (indicator points) under operation
and measuring the transfer functions
between the interface and indicator points,
the interface forces can becalculated.
c. Mount-stiness method. By measuring
accelerations on both sides of the mount,
interface forces can becalculated when the
stiness properties of the mounts are known.
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A COMPARISON OF TWO SOURCE CHARACTERISATION TECHNIQUES PROPOSED FOR STANDARDISATION 6
Std. 2 As blocked forces are a non-physical force in an
assembly with anything other than a rigid
boundary, direct measurement is not applicable
in-situ. Indirect determination using the in-situ
method is therefore the preferred method to
determine blocked forces and this is described
accordingly in the standard.
As it appears, force identication for both methods can
be done using in-situ measurements. The difference in
obtaining interface forces or blocked forces is induced by using
respectively the receiving component’s FRFs or the assembly
FRFs in the matrix-inverse procedure.
(f) Force Validation
Being able to rebuild one of the original measured signals
using processed data as a validation can provide a welcome
quality check.
Std. 1 For this method, no validation step is provided.
Std. 2 For the source characterisation step, a so-called
“on-board validation” is discussed. On the test
structure (R) a structural point is chosen where
vibrations from all coupling points are expected
to beobserved. is signal is not used as an input
for the blocked force characterisation and can
therefore beregarded as an independent valida-
tion quantity. e response for this signal can
be synthesised using the measured transfer
function and can be compared to the original
signal to assess, to some extent, the quality of the
blocked force description. e last part of this
paper shows an example of an on-board va lidation.
(g) Response Prediction
e biggest dierence between the methods lies in the appli-
cability of the obtained source characterisation and what is
required accordingly.
Std. 1 Since t his method uses interface forces as the means
to characterise the source, this is never a property
of solely the active component, but always of a
particular assembly. In order to transfer the char-
acterisation to an assembly with a new receiving
struct ure, new interface forces need to becalculated
using equation (11) or one of its simplications.
Std. 2 This is different when using blocked forces.
Blocked forces are determined independent from
the receiving structure, i.e. they are a sole
property of the active structure. As a result, the
blocked forces are directly transferable to a
dierent receiving structure, without the need of
recalculating. In order to perform a TPA response
prediction however, the admittance of the target
assembly (including the active component) is
required, which cannot always be obtained
directly without Dynamic Substructuring
measures, or alternative indirect procedures such
as the “round-trip” concept described in [9].
From the above, it can beconcluded that neither of the
methods is a one-method-ts-all solution, but that application
is case-specic.
AnImproved-DoFForce
Description
In the previous section. the denition of the interface between
the active and receiving structure has been identied as a
critical aspect. As said in Standard 2, incompleteness and
misalignment of the blocked force DoFs can bea common
source of errors. Also, one can question the straight-forward-
ness and practicability of a 3-DoF description (translational
forces only) as obtained according to Standard 1.
As an addition to the interface denition in both stan-
dards and to mitigate the potential eects of incompleteness
and misalignment of forces, an approach can befollowed
based on the Virtual Point Transformation method [10, 7].
is approach circumvents both issues: the completeness
assumption is reinforced by having (by default) 6 DoFs per
coupling point instead of only 3, while alignment of DoFs is
guar anteed by the introduction of orthogona l XYZ-translations
and rotations in the global reference frame. e resulting
interface denition shows high resemblance with a node in
FEM. A brief recap of the virtual point transformation method
is presented next.
Virtual Point Transformation
e virtual point transformation is visually summarised in
gure 8. A virtual point is dened in the centre of the inter-
faces, described by the m=6 virtual DoFs for translations/
rotations q and forces/moments m. All nu > m measured
displacements (or accelerations, velocities) u around the inter-
face are transformed to the virtual point, by means of a kine-
matic relation between u and q. is relation is governed by
the so-called “Interface Displacement Mode” (IDM) matrix
for the displacements Ru, dened from the position and orien-
tation of the sensors with respect to the associated virtual
point. A similar relation Rf can beset up for the nf>m forces
f and virtual point forces/moments m.
e following transformations can beestablished sepa-
rately for the displacement and force DoFs:
u
Rq
qR
=®=
()
+
uu
(13)
m
Rf
fR
=®=
()
+
f
T
f
T (14)
FIGURE 8 The virtual point transformation.
© 2019 SAE International. All Rights Reserved.
© 2019 SAE International. All Rights Reserved.
A COMPARISON OF TWO SOURCE CHARACTERISATION TECHNIQUES PROPOSED FOR STANDARDISATION 7
e inverted IDM matrices (Ru)+ and (Rf)+ are the actual
transformation matrices that convert an nu×nf measured FRF
matrix Y(ω) to an m×m virtual point FRF matrix Yqm(ω).
uYf=
(15)
qY
mYRYR=
()
()
+
+
qm qm
uf
T
with (16)
e resulting v irtual point transformed model is governed
by the new FRF matrix Yqm(ω). As it comprises perfectly collo-
cated force and displacement DoF with correct driving-point
behaviour, the virtual point FRF matrix is very similar to a
super-element description in FEM. Also note that, as the two
IDM matricesRu and Rf may bedierent, it is not necessary
to excite the structure at the same points as the sensors
are located.
Virtual Points in Force
Identification
It is not always necessary to transform both displacements
and forces of the measured FRF matrix. For use with source
characterisation techniques specically, oen only forces are
transformed. ese forces are later to beequated or transferred
to another assembly, while the displacements DoFs- actually
denoted by u4 in the matrix-inverse equations- merely serve
as the “intermediate” quantities for the characterisation of
the operational source by interface or blocked forces. For
example, for the characterisation of blocked forces and
moments
m2
bl
in-situ, this reads:
m
Yu YYR
24
42 42 42 2
bl
um
AB
um
AB
uf f
T
with=
() ()
++
(17)
This leaves the acceleration DoFs u4 intact, yet
createsacharacterisation consisting of forces and moments
in the virtual coupling point, ready to transfer to
another assembly.
Regarding completeness of a blocked-force vector, it is
evident that a vector comprising only translational forces
cannot always constrain or couple the rotations of the active
system. Indeed, every 3-DoF coupling point would simulate
a hinge or ball-joint connection (unable to transition
moments), while the 6-DoF description is more likely to fully
couple the dynamics of the two subsystems. is presumption
will befurther investigated in the next section.
SimulatedTestCase
e following simulated test case illustrates the way of
working of both standards, with focus on the calculation of
the force vector. Figure 9 shows a test assembly of an “active
subsystem” A in blue, mounted at two coupling points on a
“test rig” R in green (see [11] for a full description of this
benchmark structure). An excitation force f1 is placed on the
tip of A to represent the excitation of an active source. For
the purpose of this test case, a at impact force spectrum
was chosen of 1N over a frequency band of 0 to 2000 Hz,
which is equivalent to using the column from the FRF matrix
corresponding to the excitation point. e virtual experi-
ment was simulated as follows:
1. Design of substructures and assemblies in CATIA, FE
modelling in ANSYS. e substructure models
comprise about 30k nodes and 90k DoFs per
substructure. Coupling of the substructures is dened
as rigid coupling over the full contact surface. e
base plate of the test rig is constrained at its four
corner points to suppress rigid body motion.
2. Design of experiment in DIRAC from VIBES.
technology. Placement of 2 times 3 tri-axial
accelerometers as indicators (
u4
AR
), 1 on-board
validation sensor (
u3
AR
). Denition of 2 times 12
impact points on substructure A around the coupling
point, plus one impact point for the source
excitation f1.
3. Test case simulation using VIBES Toolbox for
MATLAB. Import of FE model and instrumentation
from ANSYS and DIRAC. Synthesis of FRFs by modal
reduction and superposition of 100 vibration modes
with 1% modal damping.
4. Force calculation, virtual point transformation and
response prediction are performed using standard
matrix operations on the obtained FRF matrices
and spectra.
A target receiver structure B was designed as well; the
target assembly AB is shown in gu re 10. On this assembly,
impact points have been placed in the same manner, and the
source excitation is present as well.
FIGURE 9 Test assembly of the active structure (A) on test
rig (R).
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FIGURE 10 Target assembly of the active structure (A)
connected to the receiver (B).
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A COMPARISON OF TWO SOURCE CHARACTERISATION TECHNIQUES PROPOSED FOR STANDARDISATION 8
Standard 1: Interface Forces
First, the procedure of Standard 1 is simulated, using interface
forces to describe the activity of the source. “Operational
responses” at the indicators and on-board sensor on the test
rig are simulated using the following equations:
u
u
Y
Yf
4
3
41
31
1
AR
AR
AR
AR
é
ë
êù
û
ú
é
ë
ê
ù
û
ú
= (18)
To determine the interface forces between A and R, a
classical matrix-inverse procedure was used, namely with the
admittance of just the test rig (in practice, such forces could
bemeasured directly using force transducers):
gYu
24
24
RRAR
=
()
+
(19)
Two interface force variants were chosen here: one which
only uses 3 translational forces in X, Y, and Z direction (so
6in total) and a second one which applies a virtual point
transformation on the FRF columns, similar to equation (17),
to obtain 3 translations and 3 rotations per coupling point
(12in total).
Although standard 1 does not explicitly propose a method
for force validation, it was chosen to apply these forces to the
test rig admittance, i.e.
Y32
R
. is yields a reconstruction of the
response at the on-board sensor
u3
AR
, which can becompared
to the direct “operational” response as obtained by applying
equation (18). e result of on-board validation is shown in
the le diagram in gure 11. e 3-DoF variant matches the
validation response reasonably well, with deviations mostly
in the higher frequency end. e 6-DoF variant shows a
perfect match, mea ning that the total of 12 forces and moments
capture the source activity fully.
Next, the interface forces as measured on the test rig are
“transposed” to interface forces acting on the receiver struc-
ture using the procedure of Standard 1, namely by applying
equation (11). e newly obtained interface forces
g2
B
are nally
multiplied with the receiver admittance to predict the target
responses in assembly AB.
g
YY YYg
22222
1
22 22 2
BABA
RR
=+
()
+
()
-
(20)
uYg
3322
=BB
(21)
e results of the response prediction are shown in the
right diagram of gure 11. Again, a 3-DoF and 6-DoF case is
considered, while the validation response was calculated using
equation (1). Here, the 3-DoF source description is clearly
unable to provide a good response prediction. e 6-DoF
variant performs better but is not perfect.
It must benoted that application of equation 20 and 21
requires a signicant number of subsystem admittances to
bemeasured. For this simulation, all subsystem admittances
Y22
A
,
Y22
B
and
Y22
R
have been modelled according to the steps
described above. As mentioned before, simplications to
equation 11 are proposed in the Standard; a thorough study
of this is beyond the scope of this paper.
Standard 2: Blocked Forces
Secondly, the in-situ blocked force approach is presented
according to Standard 2. The simulation of operational
responses is identical to the previous approach, namely by
application of equation (18). Blocked forces are computed by
equation (12), again for both 3-DoF translational forces and
6-DoF virtual point forces and moments. e on-board valida-
tion is shown in the le diagram of gure 12. e results are
similar to the ones obtained by interface forces: the 3-DoF
source description performs rather well, whereas the 6-DoF
blocked forces and moments completely match the on-board
validation response.
Finally, the response prediction using the obtained sets
of blocked forces is shown in the right diagram of gure 12.
For this prediction equation (5) was used, which applies the
blocked forces- determined from a test rig assembly- straig ht-
away to the target assembly FRFs. It can beseen that for the
6-DoF VP blocked force vector, near perfect agreement is
achieved with the validation response. is outperforms the
3-DoF prediction, which can beseen to deviate up to one order
of magnitude. is suggests that the 6-DoF blocked forces and
moments are preferable, especially when the target assembly
is very dierent from the testing assembly.
IndustrialApplication
Case
is industrial application case demonstrates the blocked
force method as described in Standard 2, enhanced with the
FIGURE 11 Application of Standard 1: interface forces. Left:
on-board validation on test rig AR. Right: Response prediction
on target assembly AB.
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FIGURE 12 Application of Standard 2: blocked forces. Left:
on-board validation on test rig AR. Right: Response prediction
on target assembly AB.
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© 2019 SAE International. All Rights Reserved.
A COMPARISON OF TWO SOURCE CHARACTERISATION TECHNIQUES PROPOSED FOR STANDARDISATION 9
virtual point method to obtain a 6-DoF description in the
source characterisation. Validation will be done using the
on-board validation method.
In the case at hand, an automotive OEM needs to decide
on packaging of an e-compressor in an early stage of develop-
ment of an electrical vehicle. ere is no full-vehicle prototype
available yet. What is known, is that the e-compressor will
ultimately beconnected at its three coupling points. e goal
is to characterise the operat ional vibrat ions of the e-compressor
from tests on a test bench, which can beused as input for NVH
simulations using component-based TPA. e nal aim is to
assess the noise in the cabin of the vehicle for several possible
placements and packaging concepts, so to design an
optimal xture.
is execution of this case is split in four steps:
1. FRF measurement (including virtual point
transformation) of the compressor on a test bench
2. Operational measurement of the compressor under
various operational conditions
3. Blocked force calculation
4. On-board validation
When the blocked forces are validated, they can beusing
to synthesise NVH levels using component-based TPA (not
part of the discussion).
FRF Measurement
e measurement is rst prepared in a 3D environment, in
this particular case in the DIRAC soware of VIBES.tech-
nology; see gure 13. Locations for indicator sensors u4 are
chosen, as well as the impact locations for the measurement.
For every coupling point, 3 tri-axial accelerometers are
used as indicators and a minimum of 12 impact positions.
Before the start of the measurement, it is validated whether
the choices for sensor positions and impact locations are
sucient and robust to construct virtual point DoFs (refer
to [10] for a discussion on sensor and impact locations).
Locations that were chosen in the preparation phase, but
turn out to be unfeasible (typically due to geometric
constraints) are on-the-y adjusted in the measurement
setup. e instrumentation of one of the three coupling
points is shown in gure 14.
Finally, the measured FRF matrix
Y42
AB
is transformed on
the right-hand-side only (equ ation 17), such that the columns
of the FRF matrix are the 6-DoF virtual point forces and
moments. Consequently, any resulting matrix-inverse opera-
tion with this matrix will have forces expressed in virtual
point forces and moments.
Operational Measurement
In the second step, the operational excitations of the
compressor under normal conditions are measured. e
operational conditions are chosen such that all compressor
states can later besimulated in the vehicle. Note that the sensor
locations remain unaltered compared to the FRF measure-
ment in step 1.
During the operational runs, suction and discharge
temperatures are measured, as well as static and dynamic
pressures; see gure 15. ese signals are used to monitor the
operational conditions of the e-compressor.
Blocked Force Calculation
Now that both admittance and operational responses are
obtained, blocked forces can becalculated; this is done by
application of equation (12).
FIGURE 13 Measurement preparation in DIRAC.
© 2019 SAE International. All Rights Reserved.
FIGURE 14 Sensor/impact placement around the
virtual point.
© 2019 SAE International. All Rights Reserved.
FIGURE 15 Operational spectra and reference signals.
© 2019 SAE International. All Rights Reserved.
© 2019 SAE International. All Rights Reserved.
A COMPARISON OF TWO SOURCE CHARACTERISATION TECHNIQUES PROPOSED FOR STANDARDISATION 10
For every operational condition, a total of 18 blocked
forces (6 DoF times 3 coupling points) is obtained. An impres-
sion is shown in gu re 16. Owing to the virtual point force
characterisation, the resulting blocked forces are now:
a. a description of the source’s activity in operation;
b. independent from the testing environment;
c. transferrable to other source/receiver combinations;
d. suitable for NVH predictions.
ese properties are all highly desired and allow for a
clear separation of responsibilities between the OEM and the
component supplier.
On-Board Validation
To ensure the quality of the characterisation, it can bechecked
whether the calculated blocked forces describe the source
activity completely. is is done by means of an on-board
validation as described for Standard 2. is comprises a TPA
synthesis on the compressor/test-bench assembly, calculating
the response to a validation sensor. e on-board validation
sensor in this case is situated at the intersec tion of the Y-shaped
test bench support, as shown in the le picture in gure 14.
As this accelerometer was not used for the characterisation
itself, it ensures an objective assessment.
Synthesising t he response for the validation sensor is done
by application of equation (5). e synthesised response is
compared to the originally measured sensor signal; this is
shown in gu re 17. e orange-shaded areas represent the
noise floors of the response predictions, which allow to
estimate the eective signal-to-noise aer characterisation.
The validation gives an accurate prediction of the
on-board signal, i.e. the on-board validation is successful. is
implies that the calculated blocked forces indeed f ully describe
the active vibrations from the e-compressor and can now
be transferred to a dierent receiving structure, such as
a vehicle.
Summary
In this paper a variety of Transfer Path Analysis methods has
been discussed. It was shown which TPA method is being
incorporated in the proposed ISO standards and we have
briefly touched upon the practical implications that
come along.
A numerical test case was presented that provides insights
in the way-of-working and performance of both standards.
As an extension to the default 3-DoF translational force
vectors, a virtual point approach was chosen, resulting in
6-DoF descriptions with rotations as an addition to the trans-
lations. The presented results suggest that 6-DoF source
descriptions enhance both methods signicantly.
Standard 2 has been demonstrated on an industrial appli-
cation case, for which the blocked force characterisation has
proven to besuccessful. However, this does not imply that this
is a one-size-ts-all solution. e most convenient source
characterisation or TPA method remains to becase-specic.
is paper has attempted to provide some grip on the aspects
at play when choosing the right method for your application.
Bibliography
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FIGURE 16 Impression of blocked forces and moments.
© 2019 SAE International. All Rights Reserved.
FIGURE 17 Results of on-board validation.
© 2019 SAE International. All Rights Reserved.
© 2019 SAE I nternational. All rights re served. No part of this pu blication may be rep roduced, store d in a retrieval system , or transmitted , in any form or by any mean s,
electronic, me chanic al, photo copying, recording, or other wise, without the prior written permission of SAE International.
Positions and opinions adva nced in this work are those of the author(s) and not necessarily those of SA E International. Responsibility for the content of the work lie s
solely with the author(s).
ISSN 0148-7191
11
A COMPARISON OF TWO SOURCE CHARACTERISATION TECHNIQUES PROPOSED FOR STANDARDISATION
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Symbols and Abbreviations
Symbols
u - dynamic responses, e.g. accelerations, velocities,
sound pressures
f - applied forces
g - interface forces
q - virtual point displacements and rotations
m - virtual point forces and moments
Y - admittance FRF matrix, e.g. accelerance
Z - impedance matrix, e.g. dynamic stiness
T - transmissibility matrix
R - IDM matrix
Abbreviations
BF - blocked force
DoF - degree of freedom
FEM - nite element model
FRF - frequency response function
IDM - interface displacement mode
NTF - noise transfer function
NVH - noise, vibration and harshness
LM-FBS - Lagra nge multiplier frequenc y-based substr ucturing
OEM - original equipment manufacturer
TPA - transfer path analysis
VP - virtual point