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Using current systems to inform rearing facility design in the insect-as-food industry

Authors:

Abstract

As wild harvesting of insects gives way to mass rearing, there is an urgent need to develop expertise and methods in insect animal husbandry and facility design. In order to advance the science of animal husbandry and production in this field, comparisons and contrasts of different insect rearing facilities currently in production are likely to be beneficial. Here we initiate this discussion by suggesting a focus on insect rearing facilities at the two ends of the production scale spectrum (small-scale rearing and mass rearing) that have different end products (insects-as- food and insects for other purposes). We suggest that organisations with a philosophy of information sharing (e.g. universities) need to play an active role in this developing production system, by bridging gaps between academia, industry and traditional knowledge to ensure a rapid and societally acceptable development of wide-scale entomophagy.
Journal of Insects as Food and Feed, 2018; 4(3): 167-170 Wageningen Academic
Publishers
SPECIAL ISSUE: Insects in European feed and food chains
ISSN 2352-4588 online, DOI 10.3920/JIFF2017.0076 167
1. Introduction
Compared with other food production systems based
on traditional domestic animals, the developing insects-
as-food industry suffers from a clear lack of verifiable
knowledge of vital components of the food production
chain (Cortes Ortiz et al., 2016; Dobermann, 2017; Van
Huis, 2017). Thus, it is recognised that there is an urgent
need to develop expertise on insect animal husbandry and
facility design, as wild harvesting gives way to mass rearing
in the entomophagy market (Miech et al., 2016; Van Huis,
2013). To this end, the knowledge base on rearing facility
design for insects produced for human consumption is
increasing (discussed in e.g. Durst and Hanboonsong, 2015;
Oonincx and De Boer, 2012; Rumpold and Schlüter, 2013;
Van Huis, 2013; and examined in Dossey et al., 2016a; Van
Huis and Tomberlin, 2017). To maximise the potential for
information growth during this early development phase,
it is important to consider where knowledge and expertise
may already exist and could be adapted to mass insect
rearing facility design and management.
Insect housing and rearing techniques have been developed
for the pet market and for producing sterile insects as
pest control and in medical industries (Dossey et al.,
2016b). Thus there is great potential for adapting expertise
from these production systems. However, these facilities
and techniques are geared towards those fields’ specific
production goals (e.g. Fanson et al., 2014; Scott et al., 2017)
and will need to be closely examined to find what aspects
are transferable to insects-as-food mass rearing. The other
key repository of knowledge about insect rearing is the
established small-scale enterprises whose current focus
is producing insects for human consumption (at a local
scale). Thus we see real potential for advancing the science
of insect husbandry and production, by comparing and
contrasting the different scales of insect rearing facilities
currently in production. This can be used as a foundation
to explore which elements and methodologies are based on
scientific or expert knowledge and which aspects require
further critical evaluation and development. Here we
initiate this discussion by focussing on rearing facilities at
the different scales of production in order to understand
the common aspects that likely underlie different levels of
production (and can be scaled up from current practices)
and where key differences should occur as the scale of
production increases.
Using current systems to inform rearing facility design in the insect-as-food industry
Å. Berggren1*, A. Jansson2 and M. Low1
1Department of Ecology, P.O. Box 7044, Swedish University of Agricultural Sciences (SLU), 75007 Uppsala, Sweden;
2Department of Anatomy, Physiology and Biochemistry, Swedish University of Agricultural Sciences (SLU), P.O. Box 7011,
75007 Uppsala, Sweden; asa.berggren@slu.se
Received: 9 November 2017 / Accepted: 22 May 2018
© 2018 Wageningen Academic Publishers
OPINION ARTICLE
Abstract
As wild harvesting of insects gives way to mass rearing, there is an urgent need to develop expertise and methods
in insect animal husbandry and facility design. In order to advance the science of animal husbandry and production
in this field, comparisons and contrasts of different insect rearing facilities currently in production are likely to be
beneficial. Here we initiate this discussion by suggesting a focus on insect rearing facilities at the two ends of the
production scale spectrum (small-scale rearing and mass rearing) that have different end products (insects-as-
food and insects for other purposes). We suggest that organisations with a philosophy of information sharing (e.g.
universities) need to play an active role in this developing production system, by bridging gaps between academia,
industry and traditional knowledge to ensure a rapid and societally acceptable development of wide-scale entomophagy.
Keywords: entomophagy, food system, sustainable, mass rearing, animal husbandry
OPEN ACCESS
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Å. Berggren et al.
168 Journal of Insects as Food and Feed 4(3)
2. Current types and scale of the insect rearing
industry
Rearing of insects for human consumption are mostly based
around smaller-scale enterprises, mainly in developing
countries. New initiatives are found in south-east Asia
as well as in central and southern Africa (Durst and
Hanboonsong, 2015; Gahukar, 2016; Kelemu et al., 2015).
These facilities are often small-scale businesses and run as
family companies or by farmer groups that generally rear
insects for local markets, with some facilities export to
neighbouring regions (Figure 1) (Durst and Hanboonsong,
2015; Gahukar, 2016; Van Huis, 2013). The insects used are
locally sourced and may be supplemented by additional
wild-caught individuals brought into the rearing facility
(Caparros Medigo et al., 2017; Miech et al., 2016). Rearing
facilities on an industrial scale have only appeared in the
last few years and are generally predicted as the future of
the global industry. They are emerging in western countries
like the Netherlands, as well as in Asia (e.g. China and
Thailand; Van Huis, 2013). These businesses have goals to
sell their products to regional and/or international markets
(Figure 1). These large-scale rearing facilities are more
likely to rely on their own core breeding stock to ensure a
predictable supply of insect biomass as output and to limit
the possibility of introducing diseases into the system.
Thus as the industry upscales its production intensity, it
is important to consider what aspects of facility design
and animal husbandry methods can be conserved and
which aspects will require modification. To determine how
these modifications should best occur will require research
into rearing methodologies and a deep understanding of
the ecology of the focal species in captivity (Kok, 2017).
Critically is also how these factors interact in producing
the insect protein as the marketable end product. This
is especially important if the industry’s environmental
credentials and the nutritional quality of the food will
be used to justify the emerging insect-as-food market
(Oonincx and De Boer, 2012).
3. Demands of the different types of rearing
facilities
Regardless of the scale of production, facilities share
particular purposes and demands in their function and
organisation. Notably, that rearing environments must be
suited to the focal insect species being reared including
health and welfare aspects (Gjerris et al., 2016). Facilities
must offer suitable feed and water sources, environmental
controls, maintenance of hygiene, disease control and the
ability to monitor and harvest the population (Belluco et
al., 2013; Eilenberg et al., 2015; Halloran et al., 2016; Stoops
et al., 2016), be a clean and safe working environment
(Pener, 2014). Here it will be instructive to compare how
these critical factors are delivered in small-scale insect-
as-food enterprises (using species for the food trade) and
the current mass rearing systems for medical and pest
control industries (using species not necessarily suited
for human consumption). This will provide key insights
into how facility design and husbandry can be conserved
when scaling up insect-as-food production and where it
likely needs to evolve. It is also important to consider how
Knowledge transfer
between scales
of production
Scale of
production
Market for
consumption
local
local and
regional
local,
regional and
international
Production
trait
sophistication
Knowledge to
production
ratio
• automation
• disease control
• stock control
• climate control
• feed security
• waste management
• processing
as mass
rearing
develops
once mass
rearing
developed
Figure 1. The scale of production relates to the intended market, the current knowledge base and the sophistication of production
traits that are required to ensure the success of the industry. Initially, the small-scale industry will provide key informational
aspects for mass rearing; however, as mass rearing develops its methods, advances in husbandry knowledge may feedback
into small-scale husbandry practices.
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Using current systems to inform rearing facility design
Journal of Insects as Food and Feed 4(3) 169
lessons learned from mass rearing husbandry could be used
to improve small-scale production enterprises (Figure 1);
this would ensure that research was not solely focussed on
taking hard-won lessons from developing countries without
giving something in return. By using a perspective that
compares system components in insect production systems
between different scales of production and with different
end products, research programmes can be informed by
both the current small-scale insect-as-food industry, and
the larger scale medical and pet industries, to be applied to
mass rearing situations for human consumption. Current
insect-as-food production is small scale; thus the methods
that have been developed for food insects will need to be
adapted to systems like those currently used in the medical/
pest industries:
Specifics for small-scale facilities (insects-as-food):
Manual work predominantly for feeding, cleaning, and
handling.
Visual inspection can be used to gather information on
insect health.
Breeding and supplementary animals can be mixed as
part of the production stock.
Pathogens have a limited number of insects to infect.
Restocking is for some species and regions possible
from the wild.
Outdoor facilities with open sections have limited ability
to control climate and pathogens.
Potential to be more flexible and variable in feed
resources.
Specifics for large-scale facilities (medical, pest control,
pet industry):
Automated work processes for feeding, cleaning, sorting,
packing.
Large screening programs for pathogens likely needed
because of the relationship between epidemiological
patterns and population size/density.
Greater need to separate breeding and rearing stock.
Spread of pathogens in populations have potential to
reach a high number of insect individuals.
Restocking includes evaluating insect quality and safety
aspects.
Establishment of core breeding lines and little or no
input from wild-caught insects.
Great need for advanced climate control systems.
Need for large mass of feed resources, secure in delivery
and quality.
Large mass of waste products produced that needs to
be managed.
Large storage, processing and packaging facilities.
4. Key points for future development
General advances in facility design, animal welfare and
production are often driven by independent researchers
with the freedom to share information. Thus, if this
industry is to rapidly advance in ways that society deems
preferable (i.e. with key nutritional and sustainability
goals), universities and other organisations with a
philosophy of information sharing, environmental and
cultural sensitivity need to play an active role in its
development.
Knowledge from insect rearing in the pet industry may
be useful in terms of population responses related to
rearing conditions, but most of these are not easily
accessible because of the lack of published sources.
Researchers should look to establish networks and
working groups that include experts from within this
industry to facilitate knowledge dissemination.
The production of sterile insects for pest control and
the medical industry are usually done on a large scale.
Much of this information is available (e.g. individual
growth, health and survival in relation to environmental
factors; Fanson et al., 2014; Scott et al., 2017) and could
be adapted for the insect-as-food industry. In particular,
for understanding certain aspects of species’ behaviour,
interactions and habitat use for incorporation into both
small- and large-scale rearing.
Knowledge of species’ ecology including developmental
needs, animal health and welfare aspects, potential
feeds and space requirements gathered from small-
scale rearing are likely to be important for developing
methods in large-scale facilities.
There is unlikely to be a generic insect-rearing facility
template, since different insects have their own specific
needs and life history requirements. Just as we do not
lump together the facility design of pigs, sheep and cattle,
we need to be careful in such discussions that different
insect species are recognised as similarly different in
their needs and rearing requirements.
Acknowledgements
We are grateful for the suggestions from the reviewers. We
thank the Faculties of Natural Resources and Agricultural
Sciences and Veterinary Medicine and Animal Science,
Swedish University of Agricultural Sciences for support.
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Å. Berggren et al.
170 Journal of Insects as Food and Feed 4(3)
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This handbook presents a must-read, comprehensive and state of the art overview of sustainable diets, an issue critical to the environment and the health and well-being of society. Sustainable diets seek to minimise and mitigate the significant negative impact food production has on the environment. Simultaneously they aim to address worrying health trends in food consumption through the promotion of healthy diets that reduce premature disability, disease and death. Within the Routledge Handbook of Sustainable Diets, creative, compassionate, critical, and collaborative solutions are called for across nations, across disciplines and sectors. In order to address these wide-ranging issues the volume is split into sections dealing with environmental strategies, health and well-being, education and public engagement, social policies and food environments, transformations and food movements, economics and trade, design and measurement mechanisms and food sovereignty. Comprising of contributions from up and coming and established academics, the handbook provides a global, multi-disciplinary assessment of sustainable diets, drawing on case studies from regions across the world. The handbook concludes with a call to action, which provides readers with a comprehensive map of strategies that could dramatically increase sustainability and help to reverse global warming, diet related non-communicable diseases, and oppression and racism. This decisive collection is essential reading for students, researchers, practitioners, and policymakers concerned with promoting sustainable diets and thus establishing a sustainable food system to ensure access to healthy and nutritious food for all.
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Inspiring sustainable diets and cultivating diets that are inspiring are the ambitious endeavours of this collection. This introductory chapter lays out a framework for sustainable diets and the complex issues, diversity of stakeholders, and diversity of levels of privilege (or the obvious, and not so obvious, ways injustices intersect with food systems) that are involved. This chapter offers a definition of sustainable diets and touches on strategies for increasing healthy food for all while preserving and rebuilding local, regional, and international food systems inspired by principles of rejuvenation, justice, vitality, and optimising resources for the betterment of all life forms, in current and future generations.
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Insects in animal feed can enhance the sustainability of animal diets while meeting the expanding worldwide demand for other feedstuffs. Despite this, little is known about people's attitudes and inclination to adopt insect-based animal food and feed. The production, consumption and marketing of insects as food and feed has been the most debated issue in the present time to ensure food security. After the production, marketing strategies affect the success of the insects-based food industry. It has been noted that consumer acceptance is the main reveal for the success of entomophagy in the market. This chapter describes the importance of insects in consumption, consumer acceptance, market potential, estimation of edible insects market in future, cash benefit, and enterprises development. In the later section, market strategies and analysis of insect consumption and the species list of Asia, Europe, US, and Africa are described. This chapter can be helpful to understand the acceptance, adoption and market potential of the entomophagy industry. Overall, the outcomes of this work indicate momentum for change in use of insects as a novel additive of animal feed.
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Bazı böcek türlerinin insanlar tarafından tüketilmesi yeni bir konu olmamakla birlikte, son yıllarda özellikle nüfusun ve hayvansal protein talebinin artışı ile birlikte yeniden ele alınan bir konudur. Yenilebilir böceklerin hâlihazırda en az 2 milyar insan tarafından tüketildiği tahmin edilmektedir. Diğer pek çok hayvansal kaynağa göre daha az yem ile daha fazla vücut ağırlığı kazanımı ve küresel ısınmada çok önemli rol oynayan sera gazı salınımındaki payının oransal olarak çok daha az olması, yenilebilir böceklerin gelecek senaryolarında hem insan gıdası hem de hayvan yemi olarak potansiyelinin değerlendirilmesini önemli kılmaktadır. Bu çalışmada yenilebilir böceklerin besin değeri, üretimi, işlenmesi, depolanması, ekonomisi, sağlık ve çevre üzerine etkileri, tüketici kabulü ve yasal düzenlemeler gibi başlıklar ele alınarak konu çok boyutlu bir yaklaşımla derlenmiştir.
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The recent research interest is illustrated by the many refereed articles that appeared during the last years. Only in 2016, there were 47 articles listed in Web of Science (consulted 15 February 2017) when using ‘edible insects’ compared to only 25 during the entire five-year period 2006-2010. At the start of 2017 there are close to 200 start-up companies worldwide (http://tinyurl.com/zyotzcy). In 2016, a number of organisations made predictions about how the global edible insect market will grow. With an increased interest, what are the research challenges ahead of us? Where should we be focussing on? What are the bottlenecks to be solved to make it a viable sector?
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https://cricketpowder.com/insects-as-sustainable-food-ingredients/ Elsevier, a world-leading provider of scientific, technical and medical information products and services, today announced the publication of Insects as Sustainable Food Ingredients: Production, Processing and Food Applications, edited by Aaron T. Dossey, Juan Morales-Ramos and M. Guadalupe Rojas. This book provides valuable guidance on how to build insect-based agriculture, food and biomaterials industries. A pioneer in the industry, Dr. Dossey has brought together a team of international experts who effectively summarize the current state of the art, providing helpful recommendations upon which readers can build companies, products and research programs. Researchers, entrepreneurs, farmers, policymakers and anyone interested in insect mass production and the industrial use of insects will benefit from the content in this comprehensive reference. Read the introductory chapter from the book. Dr. Dossey holds a Ph.D. in biochemistry and molecular biology, and an undergraduate degree in biochemistry and molecular biology cum laude with minors in mathematics and chemistry. He is a professional self-taught entomologist, founding president of All Things Bugs LLC, and inventor of Griopro® cricket powder (https://cricketpowder.com/). His research involves developing technologies derived from insects and other invertebrates, with award-winning research and publications in the fields of entomology and chemistry. Dr. Dossey has won more than $750,000 in major research grants from the Bill & Melinda Gates Foundation as well as the United States Department of Agriculture (USDA) developing insect farming and processing technologies as well as Ready to Use Therapeutic Food (RUTF) for malnourished children. He has invented and patented technology for production of insect-based food ingredient products, and his company is already the world's largest in production and selling these products. "Insect mass production and use in human food, animal feed and numerous other applications is very promising," said Dr. Dossey. "Insect farms, processors and new entrepreneurs are beginning to capitalize on it and make it an important resource for the world. There is great need for a book with the focus, scope and content that ours contains, and we trust it will be a standard reference for this important emerging industry for decades to come." Dr. Morales-Ramos's main expertise is in mass production of arthropods, insect nutritional ecology and the development of rearing methods and mechanization of rearing processes for beneficial arthropods. He developed mass propagation technology for the boll weevil parasitoid Catolaccus grandis, leading to the USDA-ARS scientist of the year award in 2002. Dr. Morales-Ramos also created termite and ant baiting systems, which earned him the USDA-ARS technology transfer award and the Federal Laboratory Consortium regional excellence in technology transfer award in 2004. Since 2004, he has developed novel rearing methods for predatory mites and other beneficial arthropods. He has produced 104 publications and holds 12 patents. Dr. Morales-Ramos recently co-edited the book, Mass Production of Beneficial Organisms: Invertebrates and Entomopathogens, also published by Elsevier. Dr. Rojas is an expert in insect nutrition, nutritional ecology and the development of artificial diets for biological control agents and bait matrixes to control termites and ants. She developed an artificial diet for the boll weevil parasitoid Catolaccus grandis, and bait matrices for control of the Formosan subterranean termite and household ants, both of which were successfully commercialized by Ensystex and FMC, and still are sold worldwide. This work earned her the USDA-ARS technology transfer award and the Federal Laboratory Consortium regional excellence in technology transfer award in 2004. Since 2004, Dr. Rojas has developed artificial diets for predatory mites and other insect predators and improved susceptibility of Tenebrio molitor to entomopathogenic nematodes. She has produced 99 publications and holds 12 patents, and also co-edited, Mass Production of Beneficial Organisms.
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This study evaluated survival and growth of Cambodian field crickets (Teleogryllus testaceus) during captivity when fed a set of local weed species, agricultural and food industry by-products. Wild individuals were caught at two locations in Cambodia, kept in pens and fed commercial chicken feed until the second generation off-spring hatched. First larval stage nymphs from this generation were collected and used in a 70-day feeding trial with one control treatment (chicken feed) and 12 experimental treatments (rice bran, cassava plant tops, water spinach, spent grain, residue from mungbean sprout production, and Alternanthera sessilis, Amaranthus spinosus, Commelina benghalensis, Cleome rutidosperma, Cleome viscosa, Boerhavia diffusa and Synedrela nodiflora). The crickets were kept in plastic cages and feed intake, weight and survival of crickets were recorded weekly. Overall survival did not differ between chicken feed and the experimental treatments with the exception of crickets fed B. diffusa, which had lower survival. From day 35 to day 49, survival on A. sessilis was also lower (P<0.05) than on chicken feed. There was no difference in weight between crickets fed chicken feed, cassava tops and C. rutidosperma. However, crickets fed A. sessilis, A. spinosus and B. diffusa weighed less than those fed chicken feed already at day 21. The feed conversion rate ranged from 1.6 to 3.9 and was ≤1.9 in crickets fed chicken feed, cassava plant tops and C. rutidosperma. Thus this study shows that it is possible, using simple means, to rear Cambodian field crickets. Cassava plant tops and C. rutidosperma both have great potential as cricket feed and the other weeds, with the exception of A. sessilis, A. spinosus and B. diffusa, agricultural and food industry by-products tested, also showed potential.
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Insects provide a very promising alternative for the future production of animal protein. Their nutritional value in conjunction with their food conversion efficiency and low water requirements make them a more sustainable choice for the production of food of animal origin. However, to realize their potential as a viable source of food for a growing human population, it is necessary to create the infrastructure for their production, processing, storage, distribution, and marketing, and to develop legislation for their use as food. But none of these steps become relevant unless we have the ability to produce insects in sufficient quantities to supply the potential demands for animal protein. In this chapter we present and describe the current technologies and state-of-the-art of insect production (farming) for feed and food. Nutritional requirements of insects are discussed with methods for developing and producing insect feed formulations. An example of a modern insect farm is presented describing mechanized and automated steps on multiple insect species production. Current methods for producing the yellow mealworm (Tenebrio molitor L.), the super worm (Zophobas morio Fab.), the housefly (Musca domestica L.), the soldier fly [Hermetia illucens (L.)], the house cricket (Acheta domesticus L.), and the greater wax moth (Galleria mellonella L.) are described in detail. And an extensive review of the equipment currently available for environmental rearing room control and process automation is presented and discussed.
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New World screwworms, Cochliomyia hominivorax (Coquerel) (Diptera: Calliphoridae: Chrysomyinae), are devastating pests of warm-blooded animals that cause significant economic damage to livestock. The successful campaign to eradicate screwworms from continental North America, led by the US Department of Agriculture and using the sterile insect technique, continues to receive research support that has resulted in improved technologies for all aspects of the program. The process and ingredients for mass-rearing screwworms is more efficient and sustainable, and there is now a standardized protocol for developing new strains used in mass rearing. Cryopreservation of screwworm embryos allows strains to be preserved and recovered if necessary and also reduces rearing requirements for backup and research strains. Sterile fly release procedures and equipment have been updated leading to optimized sterile fly release rates. Surveillance for screwworm infestations and outbreaks have incorporated new trap designs, habitat analysis, and molecular genetic techniques that enhance monitoring the progress of the program as well as early detection and response to outbreaks. Genetic analyses of screwworm populations across their current range have increased the understanding of genetic differentiation, which may aide in developing new strains and determining the geographic origin of screwworms causing outbreaks when they occur. The ability to release only sterile males, which has been a goal of the program for over 60 years, has recently been accomplished through the development of transgenic sexing strains. The strains carry a conditional female lethal gene and are comparable to the wild-type strain for several biological parameters that are important for mass production and performance in the field. The strains should improve efficiency of population suppression of the current and future eradication and prevention programs against screwworms. These research advances as well as future considerations are presented.
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The present opinion has the format of a risk profile and presents potential biological and chemical hazards as well as allergenicity and environmental hazards associated with farmed insects used as food and feed taking into account of the entire chain, from farming to the final product. The opinion also addresses the occurrence of these hazards in non-processed insects, grown on different substrate categories, in comparison to the occurrence of these hazards in other non-processed sources of protein of animal origin. When currently allowed feed materials are used as substrate to feed insects, the possible occurrence of microbiological hazards is expected to be comparable to their occurrence in other non-processed sources of protein of animal origin. The possible occurrence of prions in non-processed insects will depend on whether the substrate includes protein of human or ruminant origin. Data on transfer of chemical contaminants from different substrates to the insects are very limited. Substrates like kitchen waste, human and animal manure are also considered and hazards from insects fed on these substrates need to be specifically assessed. It is concluded that for both biological and chemical hazards, the specific production methods, the substrate used, the stage of harvest, the insect species and developmental stage, as well as the methods for further processing will all have an impact on the occurrence and levels of biological and chemical contaminants in food and feed products derived from insects. Hazards related to the environment are expected to be comparable to other animal production systems. The opinion also identifies the uncertainties (lack of knowledge) related to possible hazards when insects are used as food and feed and notes that there are no systematically collected data on animal and human consumption of insects. Studies on the occurrence of microbial pathogens of vertebrates as well as published data on hazardous chemicals in reared insects are scarce. Further data generation on these issues are highly recommended.
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There is an apparent incongruence between businesses and researchers targeting insects for food and feed. With the Novel Foods Application looming, legislative hurdles to insects in animal feed and the uncertainty of Brexit, businesses and researchers find themselves questioning whether a collaborative partnership is worth pursuing. Discussion with experts on both sides highlighted the main tension points and possible paths to reconciliation. The key differences were established as views on end goals, access to resources, inherent personal risk and communication of findings. Ultimately, for the marriage of business and research to survive it must be recognised how similarities, however limited, work together rather than how differences divide.