Article

Localized 3-D Functionalization of Bionanoreceptors on High-Density Micropillar Arrays via Electrowetting

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Abstract

In this work, we introduce an electrowetting-assisted 3-D biofabrication process allowing both complete and localized functionalization of bionanoreceptors onto densely arranged 3-D microstructures. Integration of biomaterials with three-dimensional (3-D) microdevice components offers exciting opportunities for communities developing miniature bioelectronics with enhanced performances and advanced modes of operation. However, most biological materials are stable only in properly conditioned aqueous solutions, thus the water-repellent properties exhibited by densely arranged micro-/nano- structures (widely known as the Cassie-Baxter state) represent a significant challenge to biomaterial integration. Here, we first investigate such potential limitations using cysteine-modified Tobacco mosaic virus (TMV1cys) as a model bionanoreceptor and a set of Au-coated Si-micropillar arrays (µPAs) of varying densities. Further, we introduce a novel biofabrication system adopting electrowetting principles for the controlled localization of TMV1cys bionanoreptors on densely arraged µPAs. Contact angle analysis and SEM characterizations provide clear evidence to indicate structural hydrophobicity as a key limiting factor for 3-D biofunctionalization, and for electrowetting as an effective method to overcome this limitation. The successful 3-D biofabrication is confirmed using SEM and fluorescence microscopy that show spatially controlled and uniform assemblies of TMV1cys on µPAs. The increased density of TMV1cys per device foot-print produces a 7-fold increase in fluorescence intensity attributed to the µPAs when compared to similar assemblies on planar substrates. Combined, this work demonstrates the potential of electrowetting as a unique enabling solution for the controlled and efficient biofabrication of 3-D patterned micro/nano domains.

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... In our recent report, we have provided experimental evidence to highlight the potential limitation using cysteine-modified Tobacco mosaic virus (TMV1cys) and Au-coated Si micropillar array (μPA) electrodes. In addition, the electrowetting principle -which controls surface wettability with applied electric potential -has been introduced as an enabling technique for uniform and localized immobilization of the bionanoreceptors on densely-arranged μPA electrodes [14], [15]. ...
... (1) Figure 1d plots both theoretically expected (derived from Cassie-Baxter equation (Eq. 1) with θ0=65º, and ϕs calculated from the pillar geometry) and experimentally acquired contact angles (θ*) indicating that the hydrophobicity of the μPAs decreases with an increase in SAR. The disparity between the two can be attributed to the gentle pressure applied when loading the droplet onto the μPAs via syringe tips and hydrophilic surface (Au) inducing liquid pinning onto the pillar tips [14]. Such wetting state is only valid when there is no external disruption force due to the hydrophilicity of the Au surface. ...
... The electrowetting voltage was continuously applied during the printing process by seamlessly integrating the function generator to the metallic -nozzle and -printing bed without hindering the printing operation. Based on our previous work, a sinusoidal voltage signal of 1.2 Vrms at 10 kHz was applied to induce uniform and localized wetting of the TMV1cys ink into the μPAs [14]. All processes were conducted at room temperature with ambient humidity. ...
... [62] Given the known stability of TMV in a range of aqueous environmental conditions, many additional works have demonstrated techniques to pattern and align TMV particles by controlling the solid (device substrate) À liquid (TMV solution) interfacial properties. [54,63] Capillary forces in microfluidic channels or glass tubes have been utilized to autonomously deliver the TMV particles to pre-defined patterns [64] or to align the anisotropic particles at the liquid meniscus formed at the solid-liquid-air interface, [65] (Figure 1C,D, respectively). The latter approach leveraging the self-alignment of TMV particles at the liquid meniscus allowed long range coatings of TMV-based nanowires, demonstrating an innovative strategy for directional arrangement of the anisotropic nanoparticles. ...
... [59,66] Recent work has highlighted the limited structural wetting property as a major bottleneck in biomaterial integration with high density 3-D micro/nano structures. [63] This has been overcome by applying an electrowetting technique which selectively introduces TMV solution into targeted 3-D structures by electrically modulating surface wettability ( Figure 1E). The simple technique potentially allows uniform and selective immobilization of TMV on any 3-D substrate for enhancing biomaterial-integrated devices and systems. ...
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We have developed a novel platform comprising a three-dimensional micropillar sensor array that can be encapsulated with high-k dielectric material for applications in capacitive neural sensing. The present device incorporates over 3,800 micropillar electrodes, grouped into 60 independent sensor clusters (for compatibility with existing electronics), spread over an area of 750 μm2. Each sensor cluster site consists of an 8x8 array of micropillars, interconnected by a lead to an output pad of the device. Individual 3D pillars are 3 μm in diameter with a height of 8 μm. Our experience suggests that such microstructured probes can achieve more intimate contact with the surface of neural tissue and enhance the quality of neuronal recordings. Impedance spectroscopy at 1 kHz measured average magnitude and phase shift of 710 W and 17°, respectively, for a single sensor site. These values confirm that our process allows robust fabrication of highly conductive 3D microelectrodes. The device showed good consistency across all 60 Pt electrode clusters during initial characterization and when interfaced with retinal tissue. Such a device was then encapsulated with a layer of HfO2 by atomic layer deposition. Subsequent impedance spectroscopy showed a shift in impedance and phase towards capacitive behavior. The results shown here demonstrate high-density, three-dimensional microfabrication technology that can be applied to the development of advanced capacitive sensor arrays for neural tissue.
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A high performance three-dimensional (3D) electrochemical immunosensor was developed for sensitive detection of the tumor biomarker, carcinoembryonic antigen (CEA). Monolithic and macroporous graphene foam grown by chemical vapor deposition (CVD) served as the scaffold of the free-standing 3D electrode. Immuno-recognition interface was fabricated via simple and non-covalent immobilization of antibody using lectin-mediated strategy. Briefly, the well-known lectin macromolecule (concanavalin A, Con A) monolayer was functionalized on 3D graphene (3D-G) using in-situ polymerized polydopamine as the linker. Then the widely used horseradish peroxidase (HRP)-labeled antibody (anti-CEA) in immunoassays was efficiently immobilized to demonstrate the recognition interface via the biospecific affinity of lectin with sugarprotein. The 3D immunosensor is able to detect CEA with a wide linear range (0.1-750.0ngml(-1)), low detection limit (~90pgml(-1) at a signal-to-noise ratio of 3), and short incubation time (30min). Furthermore, this biosensor was used for the detection of the CEA level in real serum samples. Copyright © 2014 Elsevier B.V. All rights reserved.
Article
A three-dimensional (3D) microarray of a gold modified electrode with a nanoporous surface was successfully fabricated in this work. The special gold micro/nanostructure possessed an extremely high surface area (ca. 20 times its geometrical area), as well as highly stable and easily chemically modified properties, which could distinctly increase the binding sites for biological probes, facilitate the diffusion profile and enhance the electron transfer. Owing to these advantages, an ultrasensitive biosensor was designed on the porous microarray of the gold modified electrode (PMGE), which realized the simultaneous assay of cancer biomarkers of angiogenin (Ang) and thrombin (Tob). Under optimal experimental conditions, an impressively ultralow detection limit of 0.07 pM for Ang (a linear range from 0.2 pM to 10 nM) and a limit of 20 fM for Tob (a linear range from 50 fM to 5 nM) were obtained. Besides, the fabricated biosensor showed an excellent stability, good reproducibility and a high selectivity towards other biological proteins, which also exhibited promising potential for the application in a real serum sample analysis. Such a micro/nanostructure of gold could have widespread applications in biological sensing and quantitative biochemical analysis.
Article
Teflon AF®, an amorphous copolymer of polytetrafluoroethylene (PTFE) with 2,2-bis(triflouromethyl)-4,5-difluoro-1, 3-dioxole, has been receiving widespread attention in the opto-electronics industries and elsewhere for its superior optical and dielectric properties. The objective of the present study was to investigate surface parameters that may be required for the application of thin films of Teflon AF® in the fields of biomaterials and bioelectronics. Using standard microelectronics procedures, micro-patterned thin films of Teflon-AF® were fabricated, and their surface properties monitored and optimized with the aid of highly surface sensitive spectrometric techniques. Finally, their capability to inhibit or bio-pattern cell adhesion was tested with various neural cell lines.
Article
High-density ferritin nanopatterning - the protein and core complex - on a silicon substrate was achieved using nanometric patterns of amino-group modification. These patterns were made through a combination of EB lithography and vapor-phase deposition of 3-aminopropyltriethoxysilane (APTES). An appropriate buffer solution, with respect to pH and Debye length, suppressed ferritin adsorption on the SiO2 underlayer while ferritins were adsorbed with high density on a nanometer-size APTES layer. We obtained 50-nm patterned ferritins by using a solution with a 1000-nm Debye length (pH 7.0); with this solution, the attractive ferritin-APTES interaction seemed to be strong enough to overcome the repulsive ferritin-SiO2 interaction.
Article
This study explores how surface morphology affects the dynamics of contact line depinning of an evaporating sessile droplet on micropillared superhydrophobic surfaces. The result shows that neither a liquid-solid contact area nor an apparent contact line is a critical physical parameter to determine the depinning force. The configuration of a contact line on a superhydrophobic surface is multimodal, composed of both two phases (liquid and air) and three phases (liquid, solid, and air). The multimodal state is dynamically altered when a droplet recedes. The maximal three-phase contact line attainable along the actual droplet boundary is found to be a direct and linear parameter that decides the depinning force on the superhydrophobic surface.
Article
Well-ordered arrays of pits were prepared on gallium arsenide and silicon wafers using a finely focused ion beam (FFIB). The defect pits on gallium arsenide, examined with tapping mode scanning force microscopy (TM-SFM), had a rim diameter of 60 nm and were spaced 185 nm apart. TM-SFM images showed that human serum albumin (HSA) adsorption was highly specific to the inner portion of the rims of the pits on gallium arsenide, while there was no specific adsorption to the rims of pits on silica. This study demonstrates that a controlled spatial distribution of adsorbed proteins can be achieved on a nanometer scale and that the choice of material is of importance. Moreover, surface features such as pits and lines produced by FFIB can serve as a guide to easily reposition the TM-SFM probe tip at a specific location on the surface to within a few nanometers after temporary removal of the sample from the microscope.
Article
The potential of aptamers as ligand binding molecule has opened new avenues in the development of biosensors for cancer oncoproteins. In this paper, a label-free detection strategy using signaling aptamer/protein binding complex for platelet-derived growth factor (PDGF-BB) oncoprotein detection is reported. The detection mechanism is based on the release of fluorophore (TOTO intercalating dye) from the target binding aptamer's stem structure when it captures PDGF. Amino-terminated three-dimensional carbon microarrays fabricated by pyrolyzing patterned photoresist were used as a detection platform. The sensor showed near linear relationship between the relative fluorescence difference and protein concentration even in the sub-nanomolar range with an excellent detection limit of 5pmol. This detection strategy is promising in a wide range of applications in the detection of cancer biomarkers and other proteins.
Article
The development of nanostructured nickel–zinc microbatteries utilizing the Tobacco mosaic virus (TMV) is presented in this paper. The TMV is a high aspect ratio cylindrical plant virus which has been used to increase the active electrode area in MEMS-fabricated batteries. Genetically modifying the virus to display multiple metal binding sites allows for electroless nickel deposition and self-assembly of these nanostructures onto gold surfaces. This work focuses on integrating the TMV deposition and coating process into standard MEMS fabrication techniques as well as characterizing nickel–zinc microbatteries based on this technology. Using a microfluidic packaging scheme, devices with and without TMV structures have been characterized. The TMV modified devices demonstrated charge–discharge operation up to 30 cycles reaching a capacity of 4.45 µAh cm −2 and exhibited a six-fold increase in capacity during the initial cycle compared to planar electrode geometries. The effect of the electrode gap has been investigated, and a two-fold increase in capacity is observed for an approximately equivalent decrease in electrode spacing.
Article
Electrowetting on micro-patterned layers of SU-8 photoresist with an amorphous Teflon® coating has been observed. The cosine of the contact angle is shown to be proportional to the square of the applied voltage for increasing bias. However, this does not apply below 40 V and we suggest that this may be explained in terms of penetration of fluid into the pattern of the surface. Assuming that the initial application of a bias voltage converts the drop from Cassie-Baxter to Wenzel regime, we have used this as a technique to estimate the roughness factor of the surface.
Article
The last century witnessed spectacular advances in both microelectronics and biotechnology yet there was little synergy between the two. A challenge to their integration is that biological and electronic systems are constructed using divergent fabrication paradigms. Biology fabricates bottom-up with labile components, while microelectronic devices are fabricated top-down using methods that are 'bio-incompatible'. Biofabrication--the use of biological materials and mechanisms for construction--offers the opportunity to span these fabrication paradigms by providing convergent approaches for building the bio-device interface. Integral to biofabrication are stimuli-responsive materials (e.g. film-forming polysaccharides) that allow directed assembly under near physiological conditions in response to device-imposed signals. Biomolecular engineering, through recombinant technology, allows biological components to be endowed with information for assembly (e.g. encoded in a protein's amino acid sequence). Finally, self-assembly and enzymatic assembly provide the mechanisms for construction over a hierarchy of length scales. Here, we review recent advances in the use of biofabrication to build the bio-device interface. We anticipate that the biofabrication toolbox will expand over the next decade as more researchers enlist the unique construction capabilities of biology. Further, we look forward to observing the application of this toolbox to create devices that can better diagnose disease, detect pathogens and discover drugs. Finally, we expect that biofabrication will enable the effective interfacing of biology with electronics to create implantable devices for personalized and regenerative medicine.
Article
Large biomolecules are attractive templates for the synthesis of metal1-7 and inorganic8-10 compound nanostructures. The well-defined chemical and structural heterogeneity of the biotemplates can be exploited for the precise control of the size and shape of the formed nanostructures. Here, we demonstrate that the central channel of the tobacco mosaic virus (TMV) can be used as a template to synthesize nickel and cobalt nanowires only a few atoms in diameter, with lengths up to the micrometer range.
Article
The possibility of effective control of the wetting properties of a nanostructured surface consisting of arrays of amorphous carbon nanoparticles capped on carbon nanotubes using the electrowetting technique is demonstrated. By analyzing the electrowetting curves with an equivalent circuit model of the solid/liquid interface, the long-standing problem of control and monitoring of the transition between the "slippy" Cassie state and the "sticky" Wenzel states is resolved. The unique structural properties of the custom-designed nanocomposites with precisely tailored surface energy without using any commonly utilized low-surface-energy (e.g., polymer) conformal coatings enable easy identification of the occurrence of such transition from the optical contrast on the nanostructured surfaces. This approach to precise control of the wetting mode transitions is generic and has an outstanding potential to enable the stable superhydrophobic capability of nanostructured surfaces for numerous applications, such as low-friction microfluidics and self-cleaning.
Article
Teflon AF, an amorphous copolymer of polytetrafluoroethylene (PTFE) with 2,2-bis(triflouromethyl)-4,5-difluoro-1, 3-dioxole, has been receiving widespread attention in the opto-electronics industries and elsewhere for its superior optical and dielectric properties. The objective of the present study was to investigate surface parameters that may be required for the application of thin films of Teflon AF in the fields of biomaterials and bioelectronics. Using standard microelectronics procedures, micro-patterned thin films of Teflon-AF were fabricated, and their surface properties monitored and optimized with the aid of highly surface sensitive spectrometric techniques. Finally, their capability to inhibit or bio-pattern cell adhesion was tested with various neural cell lines.
Article
It is well known that the roughness of a hydrophobic solid enhances its hydrophobicity. The contact angle of water on such flat solids is typically of the order of 100 to 120 degrees, but reaches values as high as 160 to 175 degrees if they are rough or microtextured. This result is remarkable because such behaviour cannot be generated by surface chemistry alone. Two distinct hypotheses are classically proposed to explain this effect. On one hand, roughness increases the surface area of the solid, which geometrically enhances hydrophobicity (Wenzel model). On the other hand, air can remain trapped below the drop, which also leads to a superhydrophobic behaviour, because the drop sits partially on air (Cassie model). However, it is shown here that both situations are very different from their adhesive properties, because Wenzel drops are found to be highly pinned. In addition, irreversible transitions can be induced between Cassie and Wenzel states, with a loss of the anti-adhesive properties generally associated with superhydrophobicity.
Article
In this work, for the first time, a dynamic electrical control of the wetting behavior of liquids on nanostructured surfaces, which spans the entire possible range from the superhydrophobic behavior to nearly complete wetting, has been demonstrated. Moreover, this kind of dynamic control was obtained at voltages as low as 22 V. We have demonstrated that the liquid droplet on a nanostructured surface exhibits sharp transitions between three possible wetting states as a function of applied voltage and liquid surface tension. We have examined experimentally and theoretically the nature of these transitions. The reported results provide novel methods of manipulating liquids at the microscale.
Article
Electrowetting (EW) is a powerful tool to control fluid motion at the microscale and has promising applications in the field of microfluidics. The present work analyzes the influence of an electrowetting voltage in determining and altering the state of a static droplet resting on a rough surface. An energy-minimization-based modeling approach is used to analyze the influence of interfacial energies, surface roughness parameters, and electric fields in determining the apparent contact angle of a droplet in the Cassie and Wenzel states under the influence of an EW voltage. The energy-minimization-based approach is also used to analyze the Cassie-Wenzel transition under the influence of an EW voltage and estimate the energy barrier to transition. The results obtained show that EW is a powerful tool to alter the relative stabilities of the Cassie and Wenzel states and enable dynamic control of droplet morphology on rough surfaces. The versatility and generalized nature of the present modeling approach is highlighted by application to the prediction of the contact angle of a droplet on an electrowetted rough surface consisting of a dielectric layer of nonuniform thickness.
Article
Micro- and nanoscale protein patterns have been produced via a new contact printing method using a nanoimprint lithography apparatus. The main novelty of the technique is the use of poly(methyl methacrylate) (PMMA) instead of the commonly used poly(dimethylsiloxane) (PDMS) stamps. This avoids printing problems due to roof collapse, which limits the usable aspect ratio in microcontact printing to 10:1. The rigidity of the PMMA allows protein patterning using stamps with very high aspect ratios, up to 300 in this case. Conformal contact between the stamp and the substrate is achieved because of the homogeneous pressure applied via the nanoimprint lithography instrument, and it has allowed us to print lines of protein approximately 150 nm wide, at a 400 nm period. This technique, therefore, provides an excellent method for the direct printing of high-density sub-micrometer scale patterns, or, alternatively, micro-/nanopatterns spaced at large distances. The controlled production of these protein patterns is a key factor in biomedical applications such as cell-surface interaction experiments and tissue engineering.
Article
High area nickel and cobalt surfaces were assembled using modified Tobacco mosaic virus (TMV) templates. Rod-shaped TMV templates (300 x 18 nm) engineered to encode unique cysteine residues were self-assembled onto gold patterned surfaces in a vertically oriented fashion, producing a >10-fold increase in surface area. Electroless deposition of ionic metals onto surface-assembled virus templates produced uniform metal coatings up to 40 nm in thickness. Within a nickel-zinc battery system, the incorporation of virus-assembled electrode surfaces more than doubled the total electrode capacity. When combined, these findings demonstrate that surface-assembled virus templates provide a robust platform for the fabrication of oriented high surface area materials.
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