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Milk Whey- From a Problematic Byproduct to a Source of Valuable Products for Health and Industry: An Overview from Biotechnology

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Esmeraldas, Carchi, Ibarra, and Sucumbíos are Ecuadorian provinces that produce daily more than 407 m3 of milk. Almost a third of all this production is used to produce different types of cheeses, generating near to 122 m3 of whey in the provinces of Carchi and Imbabura. An important part of whey is used in animal feed, but unfortunately, a vast amount is poured into rivers, streams, etc.; polluting natural sources of water. More stringent environmental regulations joined to producers’ awareness, highlights the need to transform whey into less polluting effluents. If, as a result of this transformation, it is possible to obtain a range of new products with higher added value than the whey itself, the resources used in the conversion would be partially amortized. In the present review, some of the available technologies are explored from the biotechnology point of view to overcome this problem in the context of Zone 1 of Ecuador.
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Pais Chanfrau, et al., Prensa Med Argent 2017, 103:4
DOI: 10.4172/lpma.1000257 La
Prensa
Medica Argentina
Research
Article
Milk Whey- From a Problematic
Byproduct to a Source of
Valuable Products for Health
and Industry: An Overview from
Biotechnology
Pais Chanfrau JM1*, Núñez Pérez J1, Lara Fiallos MV1, Rivera
Intriago LM2,3, Abril Porras VH4, Cuaran Guerrero MJ1 and LE
Trujillo Toledo4*
Abstract
Esmeraldas, Carchi, Ibarra and Sucumbíos are Ecuadorian
provinces that produce daily more than 407 m3 of milk. Almost
a third of all this production is used to produce different types of
cheeses, generating near to 122 m3 of whey in the provinces of
Carchi and Imbabura. An important part of whey is used in animal
feed, but unfortunately, a vast amount is poured into rivers, streams,
etc.; polluting natural sources of water. More stringent environmental
regulations joined to producers’ awareness, highlights the need to
transform whey into less polluting effluents. If, as a result of this
transformation, it is possible to obtain a range of new products with
higher added value than the whey itself, the resources used in the
conversion would be partially amortized. In the present review, some
of the available technologies are explored from the biotechnology point
of view to overcome this problem in the context of Zone 1 of Ecuador.
Keywords
Milk whey; Whey permeate; Single-cell protein; Lactic acid; Kefiran;
Galactooligosaccharides
Introduction
Carchi, Imbabura, Esmeraldas and Sucumbíos, are Ecuadorian
provinces in which agricultural and livestock activities constitute a
significant part of the economy and jobs source of these territories.
The majority of the population in these zones is dedicated to
the
production and commercialization of milk, being the Carchi province
the most outstanding productive region, reaching 4.8% of the
national milk production. A daily delivery of Ecuador is
around
79.8
m3 with a production
value
of about
US
$
3.5
million per year [1].
After whole milk, the most consumed dairy products in Ecuador
are fresh
cheeses like creole, mozzarella,
kneading and curds [2]. In eight
years
(2006-2014)
the per capita consumption of
cheese
in Ecuador was
doubled, from
0.75 kg
per person per year in
2006
to
1.57 kg
in
2014
[2].
Sales
of the
cheese
industry increased 3.4 times between
2006
and 2016,
from
US$ 71.4
million to
US$ 243.1
million [2].
*Corresponding authors: Luis E Trujillo Toledo, Industrial Biotechnology and Bio
products Research Group, CENCINAT, Universidad de las Fuerzas Armadas
ESPE,
Ave. Rumiñahui s/n. Quito, Pichincha, Ecuador, E-mail: letrujillo3@espe.edu.ec, and
José M. Pais Chanfrau, GILAC Group, FICAYA, Universidad Técnica del Norte UTN,
Ave. 17 de julio, 5-21, y Gral. José Ma. Córdova, CP 100105, Ibarra, Imbabura,
Ecuador, E-mail: jmpais@utn.edu.ec.
Received: August 01, 2017 Accepted: August 12, 2017 Published: August 17,
2017
About one-third of dairy production in the region is devoted
to
the cheese manufacture [2]. As a result of the production of different
types of cheeses, milk whey (sweet (SW) or acid (AW) whey) is
obtained. For every 100 kg of milk used to produce cheeses, 9.3
±
0.7 kg of fresh cheese [3] and around 90.7 kg of SW/AW [4,5] are
obtained. The SW/AW retains a large part of the nutrients
contained
in the milk so; biotechnology has proposed some possible ways
to
use this by-product [4,6-9] useful as animal food [10-12] and
in
biological
treatment with sludge to produce organic
fertilizers
for soil
improvement [13,14].
In this sense, due to its high lactose levels, the SW/AW is a
significant pollutant with
values
of 30-50 kg m-3 of
biological
oxygen
demand (BOD5) [15], and its dumping to lakes, rivers, and soils
should be avoided.
One of the most attractive uses of SW/AW is the development
of products based on whey proteins [6,16-19], providing a
protein
concentrate of
excellent
quality for human and animal
consumption
[16]. However, as
a result
of
the
whey
protein isolation
process,
a whey
permeates (PW) of milk with a high lactose content is obtained,
and
therefore with high pollutant load values [20,21]. Various uses have
been proposed for PW, ranging from the production of unicellular
microbial protein for animal feed [10,12], the production of organic
acids [22,23], alcohols [24,25], also the production of probiotics [9]
and different prebiotic substances [26-28].
The objective of this review is to explore various technical
solutions from the
biotechnology
point of
view
that contributes to
the
use and valorization of SW/AW or PW encouraging the
continued
growth of the Dairy Industry in Ecuador.
Milk
whey
- A byproduct of cheese production, the main
constraint to the growth of the dairy sector
According to Association of Livestock of the Sierra and East of
Ecuador
(AGSO),
in 2017 an
average
of 5.4 million liters of milk was
registered daily at the national
level
[29]. In the
“Sierra”
region, milk
production reaches 77% of the total, whereas Imbabura and Carchi
produce
7.4%
of the national milk production, which represents
more
than 407 m3 of whole milk per day. From those, near of 135.7 m3 is
destined to
cheese
production, and near of 122 m3 of milk whey daily
is generated in Carchi and Imbabura provinces.
Milk whey (SW/AW) represents 85-95% of the volume of milk
and retains 55% of all the nutrients contained in milk [30,31]. SW/
AW represents the main by-product and the highest
contaminant
in dairy production [15,32,33], reaching values of chemical oxygen
demand (COD) and biochemical oxygen demand (BOD5) of 60-80
and 30-50 kg m-3,
respectively
[34,35].
Globally,
around
180-190
million metric tons (TM) of whey were
produced in 2013 [36,37]. For this, 40% of this production is used in
direct feed, as fertilizer, or discarded, while the rest is industrially
transformed
basically
in the production of whey powder, lactose
and
whey protein concentrates as shown in Figure 1.
As Kosikowski rightly points out, “dispose of” is not the same
thing that to
“use”
the milk
whey
[5].
Even
today,
significant
amounts
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Citation: Pais Chanfrau JM, Núñez rez J, Lara Fiallos MV, Rivera Intriago LM, Abril Porras VH, Cuaran Guerrero MJ, Trujillo Toledo LE (2017) Milk
Whey- From a Problematic Byproduct to a Source of Valuable Products. Prensa Med Argent 2017, 103:4
for Health and Industry: An Overview from Biotechnology. Prensa Med Argent 103:4
doi: 10.4172/lpma.1000257
Volume 103 • Issue 4 • 1000257
Pa ge 2 of 11
Food,
&
of SW/AW are discharged into rivers and streams or are sprayed
directly into cultivated
fields
after dilution. The latter, in spite of
the
apparent advantages that could be observed, after long periods of
shedding, the high salt content in the SW/AW tends to salinize
the
soils,
thus diminishing agricultural yields.
Also,
increasing
awareness
of these adverse
effects
is becoming
increasingly prevalent, and states environmental laws
and
regulations tend to prohibit such practices. As a consequence,
small and medium-sized cheese producers could find it difficult
to compete in the market with large companies, given the need
to
have adequate waste treatment plants to treat their whey effluent.
This environmental and regulatory “pressure would become a
constraint to the continued growth of small and medium-sized
cheese
producers.
Different SW/AW uses have been published anywhere [4,7,8,38-
41]. As stated above, SW is very popular for animal feeding due
to
the important amounts of lactose (4.5-5% (m/v), proteins (0.6-0.8%
(m/v)), 0.5% (m/v)) and mineral salts (8-10% on dry basis) [28].
However, as shown in Figure 2, SW/AW has other important uses
because it constitutes an important source of proteins isolation [6,16-
18,42] one of the most promising SW/AW use nowadays.
Several
properties such as the high quality of these proteins and
their
beneficial
effects
on human and animal health
[11,35,36]
joined to
the
simplicity
of the process to get them (Figure 3), reinforce the
potential
of this
SW/AW application.
Membrane
technology
is the most used in SW/AW
concentration
to produce
whey
protein concentrates
[7,16,20,21,40,43,44].
A typical
process is based on
successive
ultrafiltration steps (UF) and reverses
Global Production of Whey: 180 million
TM
(2013)
Industrial
Uses
59%
Industrial
Uses
WPC & WPC
ingredie nts
35%
Whey Powder
& Lactose
58%
Other
Products
7%
Figure 1: Global production of whey (2013) and its uses.
Figure 2: Some uses that may be done to milk whey [15].
Citation: Pais Chanfrau JM, Núñez rez J, Lara Fiallos MV, Rivera Intriago LM, Abril Porras VH, Cuaran Guerrero MJ, Trujillo Toledo LE (2017) Milk
Whey- From a Problematic Byproduct to a Source of Valuable Products. Prensa Med Argent 2017, 103:4
for Health and Industry: An Overview from Biotechnology. Prensa Med Argent 103:4
doi: 10.4172/lpma.1000257
Volume 103 • Issue 4 • 1000257
Pa ge 3 of 11
Figure 3: The typical membrane-based process to obtain whey protein concentrates or whey powder.
osmosis (RO), followed by concentration by evaporation and a final
spray-drier step.
However, using this technology, a deproteinized milk whey
permeate lactose-rich
is
obtained from the ultrafiltration
effluent.
This
lactose rich byproduct
(3.9-4.8%
(m/v)) also contains mineral salts,
ash
(0.3-0.8%
(m/v)) and protein traces
(0.1-0.3%
(m/v)) (39), which
gives BOD5 >30
kg m-3 [45] and therefore constitutes a high
pollutant
which must be treated or used as raw material for other processes.
The main cause of its high BOD5 value is lactose, a disaccharide
that
has
several
uses in the chemical, food and pharmaceutical
industries
[46-48].
Microbial-based biotechnological processes
to biotransform
permeate
of
whey
in
valuable
products
Despite that lactose excess present in SW/AW is considered as
waste, an interesting group of products can be obtained by lactose
biotransformation using certain lactose-degrading bacteria
and
yeast, to produce a broad range of bio products with higher income
potentialities than that offered by the original whey [8,15,34,49-52].
By this way, not only can diminish the pollution load of the whey
or its permeate but also can increase the business portfolio of dairy
companies.
One of them is lactic acid (C3H6O3,
CAS
L (+): 79-33-4) that has
several applications in the food and cosmetic industry [53-56]. L(+)
- lactic acid can be obtained from the biotransformation of lactose by
Lactobacillus
spp. strains, such
as Lactobacillus casei
[49,53,55,57-60].
This process can be performed by direct microbial transformation
in
submerged cultures [61-63], or by immobilizing the microbial cells
and using a continuous culture in a packing-bed bioreactor with
immobilized
cells [22,55,64,65],
as shown in Figure 4.
The conventional process consists
briefly
of a fermentation stage
where the PW is supplemented with salts and vitamins to achieve
the growth of the selected lactic-acid bacteria (LAB) strain (e.g.,
Lactobacillus casei), keeping the pH close to its optimal growth
conditions [56,63]. Subsequently, the biomass obtained and
the
calcium lactate is separated and washed by
differential
centrifugation.
Calcium lactate is then converted to lactic acid by the addition of
sulfuric acid and further separated from the sparingly
soluble
calcium
sulphate.
Finally,
lactic acid is concentrated by evaporation to
about
50% (v/v) (Figure 4A). Another alternative procedure consists in
in
calcium alginate
LAB
cells immobilizing in a continuous enzymatic
bioreactor to convert the lactate present in PW to lactic acid
[22,55,64,66]
(Figure 4B).
Also, the lyophilized biomass of L.
casei,
a recognized
probiotic
[67], whose intake gives benefits to human health [67-69], could be
obtained by a similar process.
Lactose present in SW/AW, PW or PWC could also be used
to
obtain microbial single-cell protein (SCP), using, for example,
the
recognized as safe (GRAS status) yeast Kluyveromyces
marxianus
[10,11]. This yeast
can metabolize
lactose
and reach high
cell
densities
and also is capable of producing significant
levels
of ethanol [30,70-
72],
widely
used throughout the
industry.
A proposed process flow scheme for the production of single-
cell protein (SCP) and ethanol from SW/AW, PW or PWC and K.
marxianus is shown in Figure 5. Briefly, the process consists of a
continuous or semi-continuous fermentation step where the lactose
consuming yeast, for example, K. marxianus, growth and secretes
ethanol to medium. Subsequently, after thermal inactivation of
the
microorganism in the culture, the biomass is separated and washed
from the supernatant. Finally, the biomass is spray dried, while
the
ethyl alcohol (technical grade) obtained from the broth
supernatant
can be recovered by atmospheric distillation [24,72-76].
Other organic acids, such as propionic acid [23,77,78], butyric
acid [79] and citric acid [80]
have also
been produced
by
the microbial
biotransformation of whey.
Similarly,
other
alcohols
such
as
butanol
have
been bio synthesized
from certain microbial strains and whey [25,81,82].
Other valuable chemicals derived from whey can be obtained by
microbial fermentation such as hydrogen [83-86],
polyhydroxyalkanoates [87-89], lipids [90-92], ribonucleotides
[93,94], exopolysaccharides
[95-97], etc.
Citation: Pais Chanfrau JM, Núñez rez J, Lara Fiallos MV, Rivera Intriago LM, Abril Porras VH, Cuaran Guerrero MJ, Trujillo Toledo LE (2017) Milk
Whey- From a Problematic Byproduct to a Source of Valuable Products. Prensa Med Argent 2017, 103:4
for Health and Industry: An Overview from Biotechnology. Prensa Med Argent 103:4
doi: 10.4172/lpma.1000257
Volume 103 • Issue 4 • 1000257
Pa ge 4 of 11
A
B
Figure 4: Lactic acid production scheme from SW/AW, PW, or PWC by (A) submerged microbial fermentation; (B) immobilized microbial-cells.
Finally,
a consortium made up by lactic acid bacteria
(LAB)
and
yeasts, which cohabit within a polymer called kefiran, and which is
called a kefir granule, has been used since ancient times to
produce
a
fermented milk called kefir of high nutritional values [98,99]
beneficial
for human health.
Kefir granules could be used to biotransform the SW/AW,
PW
or PWC, rich in lactose, to produce kefiran, an edible biopolymer,
consisting of units of glucose and galactose in approximately equal
proportions [100,101]. Recent studies [102-104] have
demonstrated
several health-beneficial properties of this biopolymer that make
it
attractive in drug formulation
[104-107]
and food preservation [108].
Due to these interesting properties, this edible and biodegradable
biopolymer has attracted the researcher’s attention and so,
the
design
of different production process [109]. A proposed process scheme
for kefiran production from SW/AW, PW or PWC and kefir granules
is shown in Figure 6. Briefly, the process consists in
the
biotransformation of the lactose present in the PW or PWC, by
the
existing
consortium
LAB
in the
kefir
granule.
After 48
h
fermentation,
the culture is homogenized and pasteurized to inactivate
the
Citation: Pais Chanfrau JM, Núñez rez J, Lara Fiallos MV, Rivera Intriago LM, Abril Porras VH, Cuaran Guerrero MJ, Trujillo Toledo LE (2017) Milk
Whey- From a Problematic Byproduct to a Source of Valuable Products. Prensa Med Argent 2017, 103:4
for Health and Industry: An Overview from Biotechnology. Prensa Med Argent 103:4
doi: 10.4172/lpma.1000257
Volume 103 • Issue 4 • 1000257
Pa ge 5 of 11
Figure 5: Process flow scheme for the SCP and ethanol production from SW/AW, PW, or PWC.
hydrolytic
enzymes,
the
cell
debris is subsequently separated, and
the
soluble
kefiran is precipitated with ethanol, the mixture is centrifuged
and the precipitate separated, which is subjected to several washes
with hot water until the lactose residues are removed. Finally,
the
kefiran can be dried at
60°C
for 24 h [105].
Enzyme-based
biotechnological processes to biotransform
permeate
of
whey
in
valuable
products
Some hydrolytic enzymes, such β-galactosidase (EC 3.2.1.23),
could be used to hydrolyze or polymerize lactose, present in SW/
AW, PW or PWC. At concentrations of lactose
below 30%
(m/v),
the
hydrolysis of lactose in glucose and galactose predominates [106];
while at higher concentrations the trans-galactosylation reaction
and
the formation of galacto-oligosaccharides (GOS) could be favored
[107,110-112].
Some authors highlight the beneficial effects of GOS on
human
health [108,109] since they are considered as prebiotic substances
[113,114].
In Figures
7A
and
7B,
the proposed production schemes for
both,
the hydrolysis of lactose and the formation of GOS,
respectively,
are
shown. Both
processes
can be performed
by
immobilizing the enzyme
β-galactosidase,
which would
allow
reusing the enzyme and lowering
production costs.
In the case of lactose hydrolysis (Figure 7A), it is favored
at
concentrations below 30% (w/v) of lactose
[26,106,107,113,114].
In
this case, the enzymatic hydrolysis reaction is favored yielding
the
expected products:
Lac Glu + Gal
Where Lac, Glu y Gal represent Lactose (Glu-Gal), glucose
and
galactose,
respectively.
A nano-filtration system can also be coupled to the collector
tank to allow the lactose to separate from glucose and galactose.
Lactose
can be reused,
while
the
glucose
and
galactose
mixture can be
concentrated to marketable
levels
by evaporation.
If
lactose
concentration
is
>30-35%
(m/v),
the
trans-galactosylation
of lactose would be favored (Figure
7B),
and galactooligosaccharides
of different polymerization degrees (PD) could be obtained (PD
2), depending on the number of different species of GOS and
the
conditions of the enzymatic reaction. For example, if three
GOS
with
different DPs is produced, we would have product
yields
as follow:
3(n-1)∙Lac Glu-(Gal)n + Glu-(Gal)n-1 + Glu-(Gal)n-2 + 3(n-2)∙Glu
where Glu-(Gal)n, Glu-(Gal)n-1, Glu-(Gal)n-2 represent the
GOS
and n represents the DP of GOS.
Notes for economic feasibility analysis
The
valorization
of
whey
is
a
strategic
decision for dairy companies
because
it eliminates the
“bottleneck”
that the high
volumes
generated
SW/AW impose on the continuous growth of dairy
production.
However, it is
always
desirable that the investment necessary for
the
implementation of some of the technologies described above, can be
amortized and
yields
gains in reasonable terms.
For the complete economic analysis, each valuation technology,
in particular, the predictions of product and sector growth,
market
demand and the financial
availability
of dairy companies should be
taken into account [115,116].
From 100 kg of whole fresh milk and an average yield of 9.30
± 0.7 kg in the production of the different kinds of cheeses and
the
generation of about 90.70 kg of sweet whey [3]. Table 1 compares
some of the reported yields and reference prices for a group of
available
whey technologies.
The products prices as described below vary from those that are
similar to that which would be obtained from the commercialization of
the fresh milk itself. It means 8.3 kg fluid milk kg whole milk powder-1,
therefore: 100 TM fluid milk equivalents to 12 TM of approximately
whole milk powder and whose price is US $ 3 200 per TM, to those that
exceed two digits to that of milk (Figure 8).
These values allow classifying whey recovery technologies, in
those that provide low, medium and high income (Figure 8).
Citation: Pais Chanfrau JM, Núñez rez J, Lara Fiallos MV, Rivera Intriago LM, Abril Porras VH, Cuaran Guerrero MJ, Trujillo Toledo LE (2017) Milk
Whey- From a Problematic Byproduct to a Source of Valuable Products. Prensa Med Argent 2017, 103:4
for Health and Industry: An Overview from Biotechnology. Prensa Med Argent 103:4
doi: 10.4172/lpma.1000257
Volume 103 • Issue 4 • 1000257
Pa ge 6 of 11
Figure 6: Process flow scheme for the production of kefiran from kefir grain and SW/AW, PW, or PWC.
A
B
Figure 7: Process flow scheme for the enzymatic transformation of SW/AW, PW, or PWC in (A) Hydrolysis of lactose to glucose and
galactose; (B) Trans-galactosylation of lactose to galactooligosaccharides of different degree of polymerization.
Citation: Pais Chanfrau JM, Núñez rez J, Lara Fiallos MV, Rivera Intriago LM, Abril Porras VH, Cuaran Guerrero MJ, Trujillo Toledo LE (2017) Milk
Whey- From a Problematic Byproduct to a Source of Valuable Products. Prensa Med Argent 2017, 103:4
for Health and Industry: An Overview from Biotechnology. Prensa Med Argent 103:4
doi: 10.4172/lpma.1000257
Volume 103 • Issue 4 • 1000257
Pa ge 7 of 11
Also, during the valorization process of whey, it is possible to
reduce significantly the contaminant load of the effluents, which is one
of the main reasons for the implementation of these technologies.
From effluents requiring a primary, secondary and tertiary treatments
(for the treatment of SW/AW and PW), to less polluting effluents,
presumably requiring only primary treatment, which would reduce the
costs of treatment in the dairy companies.
Conclusion Remarks
Zone 1 of Ecuador and specifically the provinces of Carchi and
Imbabura are purely livestock and cheese producers. An important
part of the economically active population of these provinces is
dedicated to the production and commercialization of cheeses,
prevailing small and medium producers.
With the increment of environmental regulations together with the
gradually ecological conscience of producers, it becomes more
difficult to pour, dairy surplus and significant amounts of whey in
rivers, lakes and streams.
Therefore, the growth of the dairy and cheese sector of small and
medium producers is limited by the high volumes of milk whey
this
would bring, due to the high COD and
BOD values of
this
by-product.
An alternative is to seek to reduce the impact of effluents by
searching for technologies that use whey as the starting raw material,
as discussed below in this review.
However, to implement these technologies, it is essential
to
undertake an investment process and to have certain financial
resources that are hardly available in small and medium milk
and
cheese producers, even if they may eventually be associated
in
cooperatives for these purposes.
Table 1: It is comparative data of some of the whey valorization technologies available. From 100 TM of whole fresh milk.
Not treat.
WPC
SCP
WP
Glu & Gal
Lactic Ac.
GOS
KEF
9.30 ± 0.7 a
-
WPC-34
(34% Prot.)
Single-cell
protein
Whey dried
powder
Glucose &
Galactose
Lactic Acid
Galacto-
oligosaccharides
Kefirán
-
2.06
2.18 b
5.80
81.63
79.82 c
81.63
0.31 d
-
US$1974
/TM e
US$1950
/TM f
US$1100
/TM g
US$600-790
/TM h
US$1000
/TM
US$20-200
/kg
US$30
/g
SW/AW
PW
waste water
waste water
waste water
waste water
waste water
waste water
90.70
88.64
>88.43
84.90
9.07
>10.88
9.07
>90.38
4.8
4.7
0.5
0.1
0.4
0.2
0.2
0.2
70
55
6.0
1.2
4.6
2.3
2.3
2.3
a Average value [3] . A price is assumed for the cheese curd US$3 764/TM (taken from: http://www.clal.it/en/?section=ricotta, July 24th 2017)
b Assuming a yield Yxs=0.52 TM DB TM lactose-1 [117], so: 0.52*(90.70/1.04)*(48/1000)=2.18 TM and a reduction of 80-90% of COD
c Assuming a 36 h process where 95.6% of the lactose present in the serum (4%) was consumed and a lactic acid concentration of 33.73 g L-1 [63]. So: YPX=33.73/(0.956*40)=0.88 TM Lactic Acid TM
lactose-1 and density. @ 80% = 1.2 TM m-3; Vol. syrup @ (80% (m/v)) = 0.88*90.70/0.8 = 99.77m3 syrup.
d Unpublished Result.
e Taken from: http://www.clal.it/en/?section=sieroproteine (July 7th 2017)
f Taken from: https://wholesaler.alibaba.com/product-detail/Manufacture-wholesale-price-instant-dry-yeast_60614513305.html?spm=a2700.7782932.1998701000.11.0W8xnR (July 14th 2017)
g Taken from: http://www.clal.it/en/?section=whey (July 7th 2017)
h Taken from: https://www.alibaba.com/product-detail/Fructose-Glucose-Maltose-rice-syrup-Factory_60669804468.html?spm=a2700.7724838.2017115.231.87bIGj&s=p (17/7/2017)
i Values assumed in proportion to the lactose concentration in the whey permeate (PW) of milk.
Figure 8: It is a comparison of some of the existing technologies for the valorization of whey. The dashed line represents the price of
whole milk powder obtained from processing 100 TM of whole fresh milk.
1
10
100
1000
10000
Sales ( x 103US$/100 TM milk)
low income
medium income
high income
Citation: Pais Chanfrau JM, Núñez rez J, Lara Fiallos MV, Rivera Intriago LM, Abril Porras VH, Cuaran Guerrero MJ, Trujillo Toledo LE (2017) Milk
Whey- From a Problematic Byproduct to a Source of Valuable Products. Prensa Med Argent 2017, 103:4
for Health and Industry: An Overview from Biotechnology. Prensa Med Argent 103:4
doi: 10.4172/lpma.1000257
Volume 103 • Issue 4 • 1000257
Pa ge 8 of 11
Figure 9: Interrelations that will enable the continued growth of Dairy production to small and medium-sized producers by eliminating
the limitations that the high volumes of milk whey may exercise on growth in the production of milk and cheeses.
A possible solution is to find out external funds from the private
or state sector. Also, to establish public-private partnerships
that
allow access to financial resources and encourage
entrepreneurship,
and so that, it can stimulate and foster increases in future of milk
production among small and medium producers in Zone 1 and all
over Ecuador.
The Academy including Universities, Technical Institutes and
Research
Centers, on the other hand, could contribute to the
required
studies, the developments and the most appropriate technologies, as
well
as in the formation of the entrepreneurs that can undertake these
projects.
All
these
efforts,
as a
whole,
could be combined to guarantee
the continuous growth of milk production in Zone 1 of Ecuador
in
the forthcoming
years,
in the
way
shown in Figure 9.
Also,
with the new
facilities,
new job sources would be generated,
current imports would be replaced, and the productive matrix of
Ecuador would be changing and expandi
ng.
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doi: 10.4172/lpma.1000257
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Author Affiliations Top
1 Grupo de Investigación de Lácteos (GILAC). Facultad de Ingeniería en
Ciencias Agropecuarias y Ambientales (FICAYA). Universidad Técnica del
Norte (UTN). Ave. 17 de julio, 5-21, y Gral. José Ma. de Córdova, CP 100105,
Ibarra, Imbabura, Ecuador. (jmpais@utn.edu.ec)
2 Universidad Técnica de Machala, Machala, El Oro, Ecuador.
3 Unidad de Post-grado de la Universidad Nacional Mayor de San Marcos-Perú.
4 Industrial Biotechnology and Bioproducts Research Group, Center for
Nanoscience and Nanotecnology, CENCINAT, Universidad de las Fuerzas
Armadas (ESPE), Ave. Rumiñahui s/n. Quito, Pichincha, Ecuador.
(letrujillo3@espe.edu.ec)
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Organic acids constitute a group of organic compounds that find multiple applications in the food, cosmetic, pharmaceutical, and chemical industries. For this reason, the market for these products is continuously growing. Traditionally, most organic acids have been produced by chemical synthesis from oil derivatives. However, the irreversible depletion of oil has led us to pay attention to other primary sources as possible raw materials to produce organic acids. The microbial production of organic acids from lactose could be a valid, economical, and sustainable alternative to guarantee the sustained demand for organic acids. Considering that lactose is a by-product of the dairy industry, this review describes different procedures to obtain organic acids from lactose by using microbial bioprocesses.
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Designed for undergraduates, graduate students, and industry practitioners, Bioseparations Science and Engineering fills a critical need in the field of bioseparations. Current, comprehensive, and concise, it covers bioseparations unit operations in unprecedented depth. In each of the chapters, the authors use a consistent method of explaining unit operations, starting with a qualitative description noting the significance and general application of the unit operation. They then illustrate the scientific application of the operation, develop the required mathematical theory, and finally, describe the applications of the theory in engineering practice, with an emphasis on design and scaleup. Unique to this text is a chapter dedicated to bioseparations process design and economics, in which a process simular, SuperPro Designer® is used to analyze and evaluate the production of three important biological products. New to this second edition are updated discussions of moment analysis, computer simulation, membrane chromatography, and evaporation, among others, as well as revised problem sets. Unique features include basic information about bioproducts and engineering analysis and a chapter with bioseparations laboratory exercises. Bioseparations Science and Engineering is ideal for students and professionals working in or studying bioseparations, and is the premier text in the field.
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Lactic acid has been first introduced to us as early as 1780 as a sour component of milk. Ever since we have found its applications in food, pharmaceutical, cosmetic industries etc. Now there are emerging uses as a potential feedstock for the biodegradable polymer industry. The microorganisms being used for lactic acid fermentation, the raw materials reported, the various novel fermentation processes and its processing methods have been reviewed. The properties and applications of lactic acid, its derivatives and polymer have been discussed. The various routes to polymerization and the companies presently involved in lactic acid production have been covered.
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The β-galactosidase from Bacillus circulans was covalently attached to aldehyde-activated (glyoxal) agarose beads and assayed for the continuous production of galactooligosaccharides (GOS) in a packed-bed reactor (PBR). The immobilization was fast (1 h) and the activity of the resulting biocatalyst was 97.4 U/g measured with o-nitrophenyl-β-D-galactopyranoside (ONPG). The biocatalyst showed excellent operational stability in 14 successive 20 min reaction cycles at 45 °C in a batch reactor. A continuous process for GOS synthesis was operated for 213 h at 0.2 mL/min and 45 °C using 100 g/L of lactose as a feed solution. The efficiency of the PBR slightly decreased with time; however, the maximum GOS concentration (24.2 g/L) was obtained after 48 h of operation, which corresponded to 48.6% lactose conversion and thus to maximum transgalactosylation activity. HPAEC-PAD analysis showed that the two major GOS were the trisaccharide Gal-β(1→4)-Gal-β(1→4)-Glc and the tetrasaccharide Gal-β(1→4)-Gal-β(1→4)-Gal-β(1→4)-Glc. The PBR was also assessed in the production of GOS from milk as a feed solution. The stability of the bioreactor was satisfactory during the first 8 h of operation; after that, a decrease in the flow rate was observed, probably due to partial clogging of the column. This work represents a step forward in the continuous production of GOS employing fixed-bed reactors with immobilized β-galactosidases.
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The purpose of this study was to optimize the kefir grains biomass production, using milk as culture media. The kefir grains were cultured at different changed conditions (temperature, time, shaker rotating speed, culture media supplemented) to evaluate their effects. Results showed that optimal culture conditions were using the organic skim milk, incubated at 25°C for 24 hours with a rotation rate of 125 rpm. According to results, the growth rate was 38.9 g/L for 24 h, at 25°C using the organic milk - OSM, 36.87 g/L during 24 hours, optimal time for propagation process gave 37.93 g/L kefir grains biomass when the effect of temperature level was tested. The homogenization of medium with shaker rotating induced a greater growth rate, it was obtained 38.9 g/L for 24 h, at 25°C using rotation rate at 125 rpm. The growing medium (conventional milk) supplemented with different minerals and vitamins may lead to improve the growth conditions of kefir grains biomass. The optimization of the growth environment is very important for achieving the maximum production of kefir grains biomass, substrate necessary to obtain the polysaccharide kefiran
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Whey is a highly polluting by-product of cheese and casein powder manufacture with worldwide production of whey estimated at around 190 × 10⁶ ton/year and growing. Historically whey was considered a burdensome, environmentally damaging by-product. In the last decades however, much research has gone into finding viable alternatives for whey rather than just disposing of it. Multiple biotechnological avenues have been explored and in some cases exploited to turn this waste product into a valuable commodity. Avenues explored include traditional uses of whey as both an animal and human food to the more advanced uses such as the use of whey protein as health promoters and the potential of whey to be used as a feed stock to manufacture a whole range of useful substances e.g. ethanol.
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Whey, as a by-product of cheesemaking or industrial casein production, used to constitute a major disposal problem but nowadays presents major opportunities for utilization in various food and nonfood applications. The two main whey types, sweet and acid wheys, both contain about 50% of the original milk components. Some of these components, especially the whey proteins and some lactose derivatives, are used as technologically valuable ingredients in various food products (e.g., in infant nutrition) and is also increasingly used for their special nutritional or nutraceutical properties. The technologies used for conversion of whey into these ingredient products include drying, membrane fractionation, lactose hydrolysis, fermentation, and other specialized techniques. Liquid whey is also used as a raw material for manufacturing various consumer products, of which whey beverages and whey cheeses are two main examples. Unique health-related properties of whey components have become more and more recognized and include health-enhancing or disease-combating effects of the main whey protein components and/or the bioactive peptides produced from these, as well as the uses of various lactose derivatives including oligosaccharides as prebiotics. Other approaches to utilization of whey focus on whey as a fermentation substrate for the production of traditional or novel materials such as lactic acid, alcohol, or bacteriocins. Utilization of whey in human foods nowadays consumes more than 50% of all available whey solids.
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Polyhydroxyalkanoates (PHA) are a sustainable alternative to conventional plastics that can be obtained from industrial wastes/by-products using mixed microbial cultures (MMC). MMC PHA production is commonly carried out in a 3-stage process of acidogenesis, PHA culture selection and accumulation. This research focused on the possibility of tailoring PHA by controlling the acidogenic reactor operating conditions, namely pH, using cheese whey as model feedstock. The objective was to investigate the impact that dynamically varying the acidogenic pH, when targeting different PHA monomer profiles, had on the performance and microbial community profile of the anaerobic reactor. To accomplish this, an anaerobic reactor was continuously operated under dynamic pH changes, ranging from pH 4 to 7, turning to pH 6 after each change of pH. At pH 6, lactate and acetate were the dominant products (41-48% gCOD basis and 22-44% gCOD basis, respectively). At low pH, lactate production was higher while at high pH acetate production was favoured. Despite the dynamic change of pH, the fermentation product composition at pH 6 was always similar, showing the resilience of the process, i.e. when the same pH value was imposed, the culture produced the same metabolic products independently of the history of changes occurring in the system. The different fermentation product fractions led to PHAs of different compositions. The microbial community, analysed by high throughput sequencing of bacterial 16S rRNA gene fragments, was dominated by Lactobacillus, but varied markedly when subjected to the highest and lowest pH values of the tested range (4 and 7), with increase in the abundance of Lactococcus and a member of the Candidate Division TM7. Different bacterial profiles obtained at pH 6 during this dynamic operation were able to produce a consistent profile of fermentation products (and consequently a constant PHA composition), demonstrating the community's functional redundancy.
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The present study was performed to produce citric acid (CA) from partly deproteinized cheese whey (DPCW) under non-sterile culture conditions using immobilized cells of the cold-adapted and lactose-positive yeast Yarrowia lipolytica B9. DPCW was prepared using the temperature treatment of 90 °C for 15 min. Sodium alginate was used as entrapping agent for cell immobilization. Optimum conditions for the maximum CA production (33.3 g/L) in non-sterile DPCW medium were the temperature of 20 °C, pH 5.5, additional lactose concentration of 20 g/L, sodium alginate concentration of 2%, number of 150 beads/100 mL and incubation time of 120 h. Similarly, maximum citric acid/isocitric acid (CA/ICA) ratio (6.79) could be reached under these optimal conditions. Additional nitrogen and phosphorus sources decreased CA concentration and CA/ICA ratio. Immobilized cells were reused in three continuous reaction cycles without any loss in the maximum CA concentration. The unique combination of low pH and temperature values as well as cell immobilization procedure could prevent undesired microbial contaminants during CA production. This is the first work on CA production by cold-adapted microorganisms under non-sterile culture conditions. Besides, CA production using a lactose-positive strain of the yeast Y. lipolytica was investigated for the first time in the present study.