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Electrochromic nickel hydroxide film has been prepared for the first time, using electrochemical template synthesis with polyvinyl alcohol (PVA) as template. Such advanced Ni(OH)2/PVA composite film has improved adhesion to substrate and can be potentially used for manufacturing flexible electrochromic devices. Films obtained by template cathodic deposition can be stored in a dry state without morphological changes which allows for optimization of manufacturing of complete devices. The optimal concentration of polyvinyl in electrode position solution has been found 5% wt. It has been demonstrated that polyvinyl forms nanosized 3-D matrix on substrate surface which promotes formation of X-ray amorphous nickel hydroxide and is incorporated into the film. It has been established, that at optimal current density 0.625 mA/cm2 the deposition rate is 3.87μm/h. By simultaneously recording cyclic voltammogramms and colorization curves high electrochemical and optical properties of films prepared using template synthesis with PVA have been demonstrated, with coloration degree of up to 80%. Significant effect of drying temperature on electrochemical and optical properties of Ni(OH)2/PVA composite films has been demonstrated. Low drying temperature (20° С) results in films with high electrochemical activity and coloration degree. At 90° С a drop in colorization degree has been observed.
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ADVANCED ELECTROCHROMIC Ni(OH)2/PVA FILMS FORMED BY
ELECTROCHEMICAL TEMPLATE SYNTHESIS
Kotok V. A.1, 2, Kovalenko V. L.1, 2, Kovalenko P. V.2, Solovov V. A.1, Deabate S.3, Mehdi A.4,
Bantignies J.-L.5 and Henn F.5
1Ukrainian State University of Chemical Technology, Gagarina Ave, Dnipropetrovsk, Ukraine
2Vyatka State University, Moskovskaya str, Kirov, Russian Federation
3Institut Européen des Membranes, UMR CNRS-ENSCM-UM, Université de Montpellier, rue Auguste Broussonnet Montpellier, France
4Institut Charles Gerhardt de Montpellier, UMR CNRS-UM, Université de Montpellier, rue Auguste Broussonnet Montpellier, France
5Equipe Nanomateriaux et Spectroscopie, Laboratoire Charles Coulomb, UMR CNRS-UM, Université de Montpellier, rue Auguste
Broussonnet Montpellier, France
E-Mail: Valeriy_e-ch@ukr.net
ABSTRACT
Electrochromic nickel hydroxide film has been prepared for the first time, using electrochemical template
synthesis with polyvinyl alcohol (PVA) as template. Such advanced Ni(OH)2/PVA composite film has improved adhesion
to substrate and can be potentially used for manufacturing flexible electrochromic devices. Films obtained by template
cathodic deposition can be stored in a dry state without morphological changes which allows for optimization of
manufacturing of complete devices. The optimal concentration of polyvinyl in electrode position solution has been found
5% wt. It has been demonstrated that polyvinyl forms nanosized 3-D matrix on substrate surface which promotes formation
of X-ray amorphous nickel hydroxide and is incorporated into the film. It has been established, that at optimal current
density 0.625 mA/cm2 the deposition rate is 3.87μm/h. By simultaneously recording cyclic voltammogramms and
colorization curves high electrochemical and optical properties of films prepared using template synthesis with PVA have
been demonstrated, with coloration degree of up to 80%. Significant effect of drying temperature on electrochemical and
optical properties of Ni(OH)2/PVA composite films has been demonstrated. Low drying temperature (20° С) results in
films with high electrochemical activity and coloration degree. At 90° С a drop in colorization degree has been observed.
Keywords: nickel hydroxide film, template electrochemical synthesis, polyvinyl alcohol, electrochromic properties, smart windows.
1. INTRODUCTION
Electrochromism is a reversible phenomenon
leading to materials colorization and bleaching under
polarization current. Electrochromic effects, typical of
some metal oxides or hydroxides [1-11], appear upon
either oxidation or reduction reaction. Thereby
electrochromic materials are usually divided in two main
groups: cathodic, e.g. Nb
2O3, V2O5, MoO3, WO3, and
anodic, e.g. CoO
XHY, RhO2, IrOXHY, NiOXHY. A most
common feature of these materials is the electrochemical
mechanism involving coupled insertion/extraction of
electrons and ionic species. Polymers like polyaniline, can
be also used as electrochromic materials.
The key issues for the development of effective
electrochromic devices are good handling, high
colorization ability (high contrast between the colored and
transparent states), reversibility of the
colorization/bleaching electrochemical process and
effective color maintenance, i.e. high coloration
efficiency. A further drawback hindering the development
of this technology is the need to develop materials which
can be easily deposited as homogeneous films conductive
substrate.
A typical electrochromic cell correspond to a
layered structure consisted of stacked glasses, transparent
conductive substrates, electroactive materials, electrolyte
and ion-conductive layers enhancing ion exchange
between them. Usually, both electrodes exhibit
electrochromic features though one electrochromic
electrode is sometimes replaced by a transparent ion-
storage layer. All elements of the electrochromic cell must
exhibit high optical transparency. In the specific case of
“Smart” mirrors with variable reflective ability, one glass
is replaced by a mirror.
For many years, nickel (oxy) hydroxide [12-15]
has been considered as a perspective electrochromic
electrode material. The electrochemical process with
colorization is assumed to follow:
Ni(OH)2↔ NiOOH + H+ + e- (1)
Transparent state Colored state
The electroactive material is usually synthesized
in the reduced form. Different methods can be used for
obtaining nickel hydroxide thin films: electrochemical
deposition from Ni salts solution, dip-coating, vacuum
evaporation, pulsed laser or chemical vapor deposition,
spray pyrolysis, solgel process and chemical bath
deposition [16-18]. However the electrochemical
deposition appears to be more efficient, since the thickness
and structure of the films can be controlled by the current
density and electrolyte composition.
Both anodic and cathodic electrochemical
deposition of nickel hydroxide have been previously
reported [19-30]. Anodic-deposition is based on the
preliminary decomposition of nickel ammonia complexes
by anode acidifying the electrolyte [29, 30]. Cathode
deposition consists in the precipitation of nickel hydroxide
from solutions of nickel salts with high solubility e.g.
sulfate, chloride and nitrate. Different initial pH has been
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used, depending on the electrolysis condition.
Independently on the electrochemical condition, these
previous studies highlight the main drawback of poor
adhesion and mechanical properties of the deposited film.
Thus, in [19] mentioned “The precipitate formed in the
cathode chamber was filtered…. It is clear, that
cathodically formed Ni(OH)2 peels off due to weak
adhesion. Also “The mechanical rigidity was poor, and the
films easily flaked off the substrate” [24]. “In the light
micrograph an electrochemically precipitated α-Ni(OH)2
film are shown. The surface visibly cracked when the film
was dried.” [31]. Surface cracking is a result of high
internal mechanical stress of the film [32]. Especially, low
adhesion and high internal mechanical stress of the film
lead to visible cracks in thick films of nickel hydroxide
[19, 24, 31, 32]. These facts do not allow depositing
flexible electrochromic films. It is clear that without any
suitable post-electrodeposition treatment or additives, the
electrodeposited films of pure Ni(OH)2 do not exhibit the
proper features for electrochromic application. First, to
solve this issue, several authors increased the temperature
of the thermal treatment in order to convert the pristine
Ni(OH)2 into NiXOY oxide, thus expecting to improve the
hardness and adhesion of the film. But such high
treatments are expensive at the industrial scale and, most
important, resulted in the degradation of the
electrochromic properties [22, 26]. Others have chosen to
skip the drying steps at all [27].
This way is quite irrational because it is
impossible to set up the final electrochromic device
without electrode drying. In other words, the process of
deposition and drying of Ni(OH)2 film cannot be
considered as separate stages of the device production,
they are strictly tied to the previous and next operations
e.g. preliminary treatment of conducting substrate,
washing, assembling with the counter-electrode, current
lead pasting, etc. In such case, inability to dry electrode
will be a great inconvenience for real production, not only
because of the technical issues related to the storage in
aqueous media but also of the stability of electrochromic
properties [33].
One of the potentially effective ways for solving
this issue is to use electrochemical template synthesis.
Template synthesis is widely used for synthesis of
different type of solids with controlled porosity and
morphology. For instance Tan et al. [41] reported a
micelle-templated mesoporous nickel hydroxide film
obtained from diluted surfactant solution. Needless to say
that in such a case, the extraction of the liquid template
after deposition yields a porous film which is not suitable
for electrochromic application. Since our goal is to
increase the film mechanical and adhesive properties, our
assumption is to use a template that would form a
composite film made of a polymeric network embedding
the Ni(OH)2 crystallites and that would remain in the film
after drying and temperature treatment. For template
synthesis from aqueous solutions, water soluble high
molecular compound must be used. The most interesting
substance for this purpose is likely the polyvinyl alcohol
(PVA) which is widely used as a porosity controlling
agent template for synthesis of mesoporous alumina [36],
hydroxyapatite crystallites (with sodium dodecyl sulfate)
[37], mesoporous MFI zeolite (as a secondary template)
[38], nanosized MgO [39], 3D-structured macroporous
oxides and hierarchical zeolite for catalysis purposes [40],
polypyrrole (PP) network (for ammonia gas sensor) [42].
In the later, a composite matrix PVA film was formed. It
also has been shown by Gu et al. [43] that the addition of
PVA improves the adhesion of anodized aluminum oxide
onto indium-tin oxide surface.
In the present work, we aim to investigate the
electrochemical template synthesis of Ni(OH)2/PVA
composite films with improved mechanical and adhesion
features while maintaining good electrochromic
characteristics. The influence of the electrolyte
composition, the electrochemical deposition conditions
and drying temperature on the structure, electrochemical
and electrochromic properties of the so-obtained nickel
hydroxide/PVA film is reported [44. 45].
2. EXPERIMENTAL
2.1 Formation of nickel hydroxide films.
Polished nickel foils were used as substrate for all
the deposited nickel hydroxide/PVA film, as reported in
[27]. The interest of using such a substrate is dual. First,
nickel foils have higher conductivity, i.e. compared for
instance to ITO substrates. This property is expected to
yield a more homogeneous distribution of the current
density at the substrate surface and, thus, a more
homogeneous nickel hydroxide deposit. Second, polished
nickel substrate allows higher sensibility when recording
the optical parameters of the electrochromic film, thanks
to its higher light absorption due to the double ray
crossing the Ni(OH)2 layer (light source Ni(OH)2 film
mirror-like Ni substrate Ni(OH)2 film light
detector).
Electrochemically polished nickel foil substrates
have been prepared under the following conditions:
electrolyte with 520 g/l H3PO4, 40 g/l CrO3, and 550 g/l
H2SO4; current density of 50 A/dm2; temperature 80 °C,
treatment time up to 10 min.
All films of nickel hydroxide were
electrochemically deposited at 20°C during 80 min in a
diaphragm cell with 1M Ni(NO3)2 and 1 M KNO3 in the
cathode and anode space respectively. Pure Ni(OH)2 and
composite Ni(OH)2/PVA films were deposited at different
current densities: 0.313, 0.625, 1.25, 2.5 and 5, mA/cm2. A
nickel foil was used as anode. Polyvinyl alcohol (PVA)
was used as non-extractable template. Investigated PVA
concentrations were 1, 3, 5, 7 and 10 wt %. After
deposition, the samples were rinsed by distillated water
during 1 hour by immersion and then dried at 20°C or 90
°C during 24 hours.
2.2 Characterization
The preliminary testing of the films obtained with
templates was carried out by optical observation, in order
to assess the transparency and homogeneity, i.e. the
absence of cracks. The optical observation was carried out
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in transmitted light mode with a Bresser digital
microscope (Germany) with a magnification up to 350.
The film morphology was also investigated by SEM and
ASM, using a РЕММА 120-02 scanning electron
microscope (Russian Federation) and atomic-force
microscope NT-MTD «NTegra» (Russian Federation). For
recording SEM images, each sample was covered with a
thin film of platinum few nm thick. The crystallographic
structure was analyzed as a function of the deposition
current density by XRD with a DRON-3 diffractometer
(Russian Federation) (Co-Kα radiation, range 10-90° 2,
step resolution 0.1°2, acquisition time per step 1 s).
Chemical composition was studied by EDX analysis with
a Hitachi S4500 microscope (Japan).
Electrochemical and optical properties were
investigated under cyclic voltammetry conditions by in
situ colorization-bleaching measurements. A schematic
representation of the experimental set-up is reported in
Figure-1. A “Elins” P-8 potentiostat (Russian Federation)
was used for the electrode potential control. Optical
measurements were carried out with an analog-to-digital
E-154 device. The reference electrode was Ag/AgCl (KCl
sat.). The cycling potential range was [+200 mV; +750
mV] vs. NHE. The light source was a non-monochromatic
white light emitted diode powered by a constant voltage.
The brightness of the reflected beam was recorded by
means of a light detector connected to the analog-to-digital
device. A light resistor with optical system was used as
light detector.
3. RESULTS AND DISCUSSIONS
3.1 Optical and structural characterization of the
reference materials obtained without template
For formation of advanced composite
Ni(OH)2/PVA film, optimization of the conditions of the
nickel hydroxide deposition has been carried out. For this,
influence of the deposition current density on structure,
surface morphology and transparency of pure Ni(OH)2
film has been investigated.
All the samples which were synthesized from
Ni(NO3)2 solution without template are observed to flake
off during drying. Figure-2 compares optical images from
the same sample (deposited at 0.625 mA/cm2) before and
after drying at 20° C. A network of cracks can be clearly
observed after drying. Light refraction at the edges is a
further evidence of the presence of Ni(OH)2 flakes that
lost contact with substrate. The experimental conditions
used here are similar to those used by others [24, 31, 32]
and confirm that pure nickel hydroxide films do not stick
well onto the substrate and exhibit high internal
mechanical stress.
XRD patterns reported in Figure-3 for the films
obtained at different deposition currents, are characteristic
of badly crystallized materials. All patterns correspond to
poorly ordered -phase and can be indexed according to
the rhombohedral system with the P3 structural type (see
[34]). The structure can be depicted with a hexagonal cell
[31], where the d(001) distance leads to the value of the
interlayer distance which is observed to increase with the
deposition current, from 5.5 ± 0.5 to 8.5 ± 0.5 Å. This
behavior can be explained by the local concentration of
OH- at the electrode surface during the synthesis, which
depends both on the current density and on the thickness
of the hydroxide film already deposited. The complex
interplay between these two parameters leads to better
defined -phases containing water, nitrate and carbonate
anions in the interlayer space when the current density is
higher. At the lower current density, even less crystallized
materials are obtained, whose structural disorder results
from a predominantly -type framework interstratified
with a lower percentage of -type motifs. According to the
work of Rajamathi et al. [35], the -like motifs percentage
could approach 50 % for the deposit obtained at the lower
current, 0.3125 mA/cm2. It should also be noted that low
crystallinity could arise from the turbostratic disorder
often affecting lamellar materials i.e. the random rotation
and/or translation of the individual -O-Ni- layers relative
to each other which leads to the selective broadening of
the non-hk0 peaks.
Optical images of these pure Ni(OH)2 film
deposited without template that peeled off from the
substrate, are reported in Figure-4. It can then be clearly
observed that the increase of current density leads to the
decrease of the film transparency because of the
appearance of particles agglomerates (see Figure-4e and
4f). Such a phenomenon is presumably due to the local
OH- concentration during deposition which increases with
the current density. At high currents, the early stages of
the nickel hydroxide deposition process are faster,
resulting in heterogeneous films (i.e. high surface
roughness). Once the hydroxide deposit attains a certain
thickness, the electrode surface becomes less conductive
and the OH- formation rate is slower. The precipitation
process then results in a more homogeneous films.
Proof of this mechanism could be found in the
fact that roughness always appears at the film side in
contact with the Ni substrate. Therefore, the deposition
process carried out at 0.625 mA/cm2 corresponds to the
best compromise between good transparency and
relatively short deposition time and hence will be used in
the following experiments. For comparison, it should be
pointed out that 0.625 mA/cm2 in our experimental
conditions corresponds to experiments at 0.3 mA reported
in [20].
It should be noted that weak adhesion to the
substrate and cracks emergence after film drying in all the
above experiments has been observed, thus confirming the
previous studies reported in the literature.
3.2 Studying template concentration
Different concentrations of PVA have been
studied. Addition of 1 and 3% wt PVA to Ni(NO3)2
solution allowed to obtain homogeneous and transparent
films but they still not adhere enough on the Ni substrate.
5 % wt PVA addition is found to be the optimum for both
optical and adhesion properties. At higher concentration of
PVA, solution’s viscosity becomes too high and affects
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film homogeneity.
3.3 Investigation of the nickel hydroxide/PVA
composite film samples with 5 % wt template addition
For understanding the influence of PVA addition
as a template in electrolyte on structure, the XRD patterns
of Ni(OH)2/PVA films on substrate were obtained. All
earlier XRD patterns was obtained for flakes Ni(OH)
2
precipitated without template, since it was easily separated
from substrate. However, in case of precipitation in the
presence of 5% PVA, adhesion of films was extremely
high and internal mechanic stress was low, so the film
could not be peeled off easily. Therefore, XRD
experiments were carried out while the films were
remained attached to the substrate (Figure-5a). For
comparison, XRD pattern of the substrate was also
recorded and showed two high peaks at 52 and 62°
characteristic of the Ni metal (Figure-5b). It can be seen
from Figures 3 & 5a that films deposited with and without
PVA exhibit very different behaviors since it is clear that
the template formation yields amorphous material (Figure-
5a). This result is based on the mechanism of the template
synthesis: when substrate immerse to electrolyte, template
forms the 3D network on the substrate surface. During
electrolysis Ni(OH)2 nanoparticles are growing in the cell
of this 3D network, as described in [40] and visualized in
Figure-6. Figure-7 compares the surface morphology of
two films, both deposited from 1 M Ni(NO3)2 solution
with 5% PVA but at different current densities and
different deposition time, i.e. 0.625 mA/cm2 during 80
minutes (Figure-7a) and 1.25 mA/cm2 during 40 minutes
(Figure-7b). The film surface is flat though showing
cracks. It can be assumed that this morphology is caused
by local mechanical stress occurring during the drying
step.
Assuming that crack depth corresponds to film
thickness, the thickens of film deposited at 0.625 mA/cm2
can be calculated from SEM image, based on
representation in Figure-8 using following equation:
t
tgbv 60
)(
(2)
where b is the shadow length, β the beam angle and t the
electrode position time. Providing that b=3 μm, β=60 °and
t=80 min, equation (2) leads to v=3.87 µm∙h-1.
The deposition rate calculated using equation (3)
from [21], under our experimental conditions, is 3.16
µm∙h-1. As a result we can ascertain good corresponds
under both values. The minor difference can be explained
by the presence of PVA inside the composite film, as
attested by EDX analysis reported in Table-1 (see the
carbon % weight).
The AFM images of Ni(OH)2 film deposited at
0.625 mA/cm2 during 80 minutes are shown in figures 9a
and 9b. It can be seen that the surface of our nickel
hydroxide film is rather rough. The maximal roughness
height is about 110 micrometers.
It is well known that nickel foil surfaces are
covered by a thin oxide layer (10-30 nm). In alkaline
media, it forms nickel (oxy) hydroxides which can
contribute to the electrochromic behavior of the electrode.
In order to verify the contribution of the nickel substrate to
the electrochemical and colorization ability of the
electrode, optical measurements coupled to cyclic
voltammetry have been carried out on the pristine
substrate (Figure-10a). The electrochemical and optical
activities of the hydroxide surface layer are very low. Only
a weak, gradual darkening can be observed (see Figure-
10b). It can then be concluded that the contribution of the
substrate is negligible when studying the electrode with
the electrochemically deposited hydroxide/PVA film.
Electrochemical & electrochromic properties of
the nickel hydroxide/PVA films, electrodeposited by
template synthesis and dried under different temperatures,
are reported in Figures 11 and 12. Both figures show the
behavior of the samples obtained from 1 M Ni(NO)3
solution with 5% weight PVA and deposited under 0.625
mA/cm2. Figure-11 corresponds to the sample dried at 90
°C during 24 h and Figure-12 to the sample dried at 20°C
during 24 h.
Both films exhibit higher electrochemical activity
than that of the substrate alone (compare Figures 11a and
12a to Figure 10a). Most important, the sample dried at 20
°C exhibits a higher electrochemical activity, i.e. current
of the charge and discharge peaks is 4.2 mA and 3.9 mA
respectively (Figure-12a), than the samples dried at 90°C,
i.e. the charge and discharge peaks equal 2.9 mA and 2.75
mA respectively (Figure-11a). It should be noted that the
charge-discharge curves of the sample dried at 90°C
shows no clearly defined charge peaks as compared with
the sample dried at 20°C. Thus, it should be concluded the
Ni(OH)2/PVA film dried at 20°C shows a better optical
response during electrochemical cycling, i.e. larger
colorization depth (compare Figures 11b and 12b).
However the sample dried at 90°C exhibits a larger
colorization/bleaching reversibility. The sharp difference
between the transparency plots of the samples dried at 90
and 20°C can be readily seen on Figures 11 and 12. For
the sample dried at 90 °C, the shape of the optical change
is almost perfectly rectangular. As for the sample dried at
20°C, despite the higher degree of colorization-bleaching
change, the optical response shows dips after colorization
and before bleaching (see Figure-12b). This effect is very
interesting and requires a deeper investigation.
The different optical behaviors of the films dried
at 20° and 90° C could be related to the influence of PVA
on the morphology of the film. The EDX analysis attests
the presence of PVA in the deposited film. It is therefore
likely that the presence of PVA which is an insulating
material significantly modifies the conductivity
homogeneity of the film. The drying process at 90 °C may
induce a (partial) sub-melting of the PVA sub-network
which affects/reduces the open-cellular structure induced
by the polymer template grid and, consequently, leads to a
tighter encapsulation of the nickel hydroxide particles
resulting in degradation of the film's conductivity. The
other reason could be the partial dehydration of the
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Ni(OH)2 particles also leading to an overall decrease of
conductivity.
Figure-1. Scheme of the experimental cell for coupled electrochemical and optical measurements. 1 - the non-conducting
coating with black color deposited on the working electrode; 2 - transparent cell case; 3 - the surface of the working
electrode with electrochromic film; 4 - the counter electrode; 5- focused light source; 6 - photoresistor (I- input from
stabilized power source; II - output to analog-to-digital device connected to PC). The reference electrode is not shown.
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Figure-2. Optical images of Ni(OH)2 films deposited from Ni(NO3)2: (a) after deposition; (b) after drying.
Figure-3. XRD patterns of non-doped nickel hydroxide films electroplated under different
current densities (as indicated in the figure).
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Figure-4. Optical images of Ni(OH)2 films deposited under different current densities and
separated from electrode: (a, b) at 0.313 mA/cm2, (c, d) 2.5 mA/cm2, (e,f) 5 mA/cm2.
Figure-5. XRD patterns of nickel hydroxide film with substrate electroplated at 0.625 mA/cm2
from electrolyte with 5% PVA and electrochemically polished nickel substrate.
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Figure-6. Visualization of the mechanism of electrochemical template synthesis of Ni(OH)2/PVA film:
a - 3D network of PVA (as a template) on the substrate surface; b - composite film, consists of PVA
matrix and nickel hydroxide particles as electrochromic. (gray fibers - PVA, green crystals - Ni(OH)2)
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Figure-7. SEM Images of Ni(OH)2 films deposited at 1.25 (a) and 0.625 (b) mA/cm2 onto
the nickel substrate by template synthesis.
Figure-8. Dropping shadow scheme of the nickel substrate.
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Figure-9. AFM images of Ni(OH)2 film deposited at and 0.625 mA/cm2 onto the nickel
substrate by template synthesis.
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Figure-10. (a) Cyclic voltammetry and (b) colorization curve of the nickel substrate without electrochromic deposited
film. The blue line is just to guide the eyes and to indicate the potential at which the color change occurs, i.e. xxx mV.
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Figure-11. (a). cyclic voltammetry and (b) colorization curve of electrode with electrochromic
film, deposited by template synthesis and dried at 90°C.
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Figure-12. (a). cyclic voltammetry curve and (b) colorization curve of electrode with
electrochromic film deposited by template synthesis and dried at 20°C.
Table-1. Elementary analysis according to EDX for nickel hydroxide film with substrate electroplated
at 0.625 mA/cm2 from electrolyte with 5% PVA
Element Weight % Weight % Error Atom % Atom % Error
C 9.57 +/- 0.43 31.55 +/- 1.43
O 4.14 +/- 0.19 10.25 +/- 0.48
Co 0.14 +/- 0.22 0.09 +/- 0.15
Ni 86.15 +/- 1.23 58.11 +/- 0.83
Total 100.00 100.00
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4. CONCLUSIONS
It has been shown that the pure Ni(OH)2 films
obtained by electrochemical deposition after drying
exhibits , cracks and demonstrating very weak adhesion to
the substrate. This outcome confirms all the data
previously reported in the literature. On the contrary, it is
demonstrated the use of PVA template electrochemical
synthesis yields nickel hydroxide/PVA composite films
having high plasticity, effective adhesion to substrate and
good optical and electrochemical properties. The
optimization of advanced Ni(OH)2/PVA composite films
deposition, has been carried out. The influence of the
deposition current density on structure, surface
morphology and transparency of pure Ni(OH)2 film has
been investigated first. It has been established that optimal
current density of 0.625 mA/cm2 was the best compromise
for obtaining a film with good transparency while
maintaining the deposition time short enough, i.e. 80 min.
for a 5.16 µm thick film. Overall, the films deposited with
PVA template method exhibit an amorphous X-ray
structure which can be assumed to arise from the Ni(OH)2
particle constrained growth in the nano-size cells of the 3D
network of the template. The optimal concentration of
PVA was determined to be 5% wt. in the deposition
solution. The rate of electrode position by template
synthesis in the presence of PVA was estimated to be
about 3.87 μm/h at the current density of the 0.625
mA/cm2 in accordance with the data reported elsewhere. It
was also observed by EDX analysis, that PVA is well
incorporated inside the nickel hydroxide film. By means of
a electrochemical/optical coupled experiment it has been
established that the presence of PVA had no negative
effect on electrochemical (charge/discharge) activity and
optical (coloring/bleaching) reversibility. The
electrochromic properties of the composite PVA/Ni(OH)2
films, deposited by electrochemical template synthesis and
dried at 20 °C and 90 °C were also investigated. It has
been shown that both temperature treatments yield films
with good properties (charge/discharge and colorization-
bleaching processes). However, it can be noted that films,
dried at 20°C, exhibit the better electrochemical properties
and higher colorization degree, while the reversibility of
the colorization/bleaching process is better for the sample
dried at 90 °C.
ACKNOWLEDGEMENTS
This study was carried out in frame of an
international collaboration agreement between University
Montpellier (Montpellier, France), Ukrainian State
University of Chemical Technology (Dnipropetrovsk,
Ukraine), and Vyatka State University(Kirov, Russian
Federation) no. 130585 from July 7, 2013. V.A. Kotok is
grateful to the French Embassy in Kiev for its financial
support.
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Supplementary resource (1)

... The cathodic template method for obtaining thin, high-quality Ni(OH) 2 films was proposed in [3,4]. Later, it was modified in the works [5,6]. ...
... In this case, PVA forms a matrix in an aqueous solution, which is included during deposition into a precipitate. As a result, not a pure Ni(OH) 2 precipitate is formed but a film containing this water-soluble polymer, which is shown in [3]. The composite material Ni(OH) 2 -PVA has high adhesion to the substrate and uniformity of coloring during operation. ...
... The aim of this study is to determine the effect of the PVP concentration in the deposition electrolyte containing Ni(OH) 3 during galvanostatic deposition on the electrochemical and electrochromic properties of the resulting Ni(OH) 2 films. ...
Article
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Electrochromic devices are actuation elements of smart windows and allow saving the energy needed to cool the premises. Electrochemical deposition can significantly reduce the cost of electrochromic deposition. This paper discusses an electrochemical method of deposition based on nickel hydroxide from an electrolyte containing nickel nitrate and polyvinylpyrralidone (PVP). The electrochromic films were obtained in a galvanostatic mode at different PVP concentrations. As a result of the studies, it has been shown that the presence of PVP in the deposition electrolyte significantly affects the properties of the resulting electrochromic films. Moreover, the properties of the resulting films strongly depend on the used PVP concentration. Thus, at low concentrations, the addition of PVP causes an improvement in electrochromic and electrochemical characteristics, including stability in the properties of films. While at high concentrations of PVP, the electrochemical and electrochromic characteristics deteriorate significantly up to their almost complete disappearance. The paper proposes a possible mechanism that explains the improvement in the characteristics of the films obtained from the solutions with low PVP concentrations. This mechanism consists in improving the wettability of the substrate, increasing the contact area of the deposit with the substrate and, as a consequence, improving the adhesion and a decrease in the contact resistance at the conductive oxide – Ni(OH)2 film boundary. Also, the work has found the range of optimal PVP concentrations for an electrolyte containing 0.1 М Ni(NO3)2, which is 0.5–2 %
... One of the main reasons for the high cost of final devices is the use of vacuum deposition methods [8,9]. An alternative can be different variations of the electrochemical deposition method, which are relatively simple, do not require expensive equipment, and are easily automated [10,11]. ...
... This assumption is made because according to the results of scanning electron microscopy in [24], the deposited films were either non-porous or low-porous. In addition, the study [10] showed that polyvinyl alcohol was deposited together with Ni(OH) 2 , however, with an unknown ratio of components. ...
... The assumptions were the same as for the calculation of δ (Faraday). It should be noted that this method of synthesis produces the α-form of nickel hydroxide [10,28]. Therefore, for calculations, we used the α-Ni(OH) 2 density of 3.9 g/cm 3 [29]. ...
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The use of electrochromic elements in “smart” windows leads to significant savings in electricity required for cooling premises. However, the high cost of these devices does not allow the technology to be widely used. Since the cost is determined by costly vacuum deposition methods, the development of other cheaper methods of deposition of electrochromic element layers is urgent. Aspects of alternative to vacuum formation methods – cathode template electrochemical deposition of composite electrochromic Ni(OH)2-PVA films were investigated. The study is devoted to determining the effect of the duration of deposition of the electrochromic layer on their physicochemical characteristics, in particular, on the optical and electrochemical properties. The deposition was carried out on fluorine-doped tin oxide glasses (FTO glasses). The time of deposition was chosen equal to 5, 10, 20, 40, 60, and 80 minutes. As a result of the experiments, it was shown that the optimal duration of deposition under the selected onditions of the electrochromic layer formation was the interval from 5 to 20 minutes, inclusive. The deposition time of 40 minutes did not improve the optical characteristics of the film. At the same time, with the deposition duration of 60 and 80 minutes, the electrochemical and optical parameters sharply decreased, the coloration depth and irreversibility during bleaching, as well as the specific capacitances of the processes decreased. In the course of data processing, the film thickness was calculated depending on the duration of deposition in several ways. Comparison of the graphs obtained made it possible to determine the approximate amount of polyvinyl alcohol in the electrochromic composite coating, as well as to estimate the current efficiency of the electrodeposition and oxidation-reduction process of the electrochromic material. In this case, the volume of polyvinyl alcohol in the composite was approximately equal to the volume of nickel hydroxide, and the efficiency of Ni(OH)2 deposition and coloration-bleaching processes was approximately 100 %
... The advantage of the electrochemical method is the simplicity of its implementation, the absence of the need for powerful energy sources, ease of control over the properties of the resulting deposits, as well as excellent automation [18]. ...
... Analysis of the data presented in Fig. 3 suggests that the deposits obtained from concentrated solutions of Ni(NO 3 ) 2 with the addition of PVA exhibit electrochromic and electrochemical activity. In this case, the electrochromic characteristics are somewhat worse than those from concentrated solutions [18]. Although during prolonged deposition from a pure solution of 1.5 and 2 mol/L Ni(NO 3 ) 2 , the cathode weight gain was not recorded (Fig. 1), during deposition from a solution with PVA, nickel hydroxide was formed (Fig. 3, b, d). ...
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Electrochemical devices based on nickel hydroxide electrodes are used in different areas. The main ones are chemical current sources, variable transparency “smart” windows, devices for carrying out electrocatalytic reactions, sensors for determining various substances. In this regard, methods of nickel hydroxide synthesis are of great interest, especially those that allow forming nickel hydroxide directly on the surface of electrodes. One of these methods is electrochemical deposition with cathodic current polarization. The available information on nickel hydroxide synthesis from nickel solutions was considered. It was shown that the available data mainly covered information on dilute solutions from 0.01 to 0.25 mol/L Ni(NO3)2. In addition, no comparison was found in the literature for the efficiency of the cathodic formation of Ni(OH)2 at different concentrations of nickel nitrate. To eliminate the lack of information, the dependence of the current efficiency on the concentration of nickel nitrate in the electrodeposition solution was determined at a constant cathode current density of 0.625 mA/cm2. The resulting dependence decreased nonlinearly with increasing concentration. The nickel hydroxide deposit formed in this case had an X-ray amorphous structure, and it depended little on the Ni(NO3)2 concentration. In addition, the current efficiency reached zero at concentrations of 1.5 mol/L Ni(NO3)2 and higher. However, with polyvinyl alcohol in the solution and at Ni(NO3)2 concentrations of 1.5 and 2 mol/L, electrochemically and electrochromically active Ni(OH)2 films were deposited. The current efficiency calculated indirectly for 1.5 and 2 mol/L Ni(NO3)2 solutions was 3.2 and 2.3 %, respectively. Thus, it was concluded that polyvinyl alcohol affected the mechanism of nickel hydroxide electrodeposition from aqueous solutions of nickel nitrate.
... In addition to the listed areas, oxide [9] and hydroxide [10] compounds have found application in electrochromic executive elements of so-called "smart" windows. Electrochromic cells contain thin films of nickel oxides or hydroxides deposited on electrically conductive transparent substrates. ...
... In [10], a cathode template method of Ni(OH) 2 deposition was proposed, which is cheap, simple to implement, does not require high-tech equipment and can be easily automated. For this method, special treatment of the substrate [14], post-treatment [15], as well as an approach to the selection of modes [16] were proposed. ...
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In this work, the influence of some types of the pulsed deposition mode of electrochromic films from aqueous solutions of nickel nitrate with the addition of polyvinyl alcohol was investigated. Glass coated with a fluorine-doped tin oxide film was used as the basis for deposition. The deposition of nickel (II) hydroxide – polyvinyl alcohol electrochromic films was carried out in three pulsed modes: –0.2 mA/cm2×5 s, 0 mA/cm2×5 s (10 minutes); –0.5 mA/cm2×2 s, 0 mA/cm2×8 s (10 minutes); –1 mA/cm2×1 s, 0 mA/cm2×9 s. In this case, the amount of electricity used for the formation of thin-film electrodes was the same for all samples. The resulting films showed dramatic differences in electrochemical, optical, and quality characteristics. The sample obtained in the mode of the highest cathode current density and the duration of the no-current condition (1 mA/cm2×1 s, 0 mA/cm2×9 s) had the worst specific capacity and optical characteristics. This sample was characterized by the highest number of coating defects and color non-uniformity as well. The sample, which was obtained at average current densities (–0.5 mA/cm2×2 s, 0 mA/cm2×8 s), had the highest specific characteristics among the electrodes in the series. The coating was uniform and solid. Also, this sample had the greatest stability of the coloration depth value, which varied from 79.1 to 78.1 % (first to fifth cycles). The sample obtained in the mode –0.2 mA/cm2×5 s, 0 mA/cm2×5 s showed moderate specific indicators, however, there were some coating defects. According to the results obtained, a mechanism was proposed that explained the differences in the characteristics of thin-film electrodes formed in different modes. This mechanism consists of changing the time of non-stationary processes and the distribution of the current density with a change in the value of the deposition current density, the duration of the cathode period, and the no-current condition.
... However, there are many other options for applying electrochromic materials. Electrochemical deposition methods are the most promising ones [7], since they are cheap to implement, easily automated, and make it possible to control the properties of the resulting electrochromic coatings in a wide range. ...
... In [7], the possibility to obtain high-quality electrochromic composite films of Ni(OH) 2 -polyvinyl alcohol (PVA) by the electrochemical method was shown. Also, the main parameters of production on nickel substrates as an element of smart mirrors were clarified. ...
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Electrochromic coating is the basis of smart windows with variable optical characteristics. Nevertheless, despite the obvious advantages of using smart windows in construction, their cost is high. We have considered the coatings obtained by the cathodic template method, which are more economical in production. The presented studies are devoted to tests at cyclic temperature loads – repeated cooling and heating. The paper shows the influence of the medium and the method of heat supply (removal) to an electrochromic electrode based on a composite Ni(OH)2-PVA coating as well as the effect of surface preparation before its application. As a medium for cyclic temperature loads, we used air or a working electrolyte – 0.1 M KOH. As a preliminary preparation of the transparent electrically conductive base, we used electrochemical etching of a part of the layer of the electrically conductive transparent coating of tin oxide doped with fluorine in a solution of 1 M HCl. The result of a series of experiments was the discovery of a strong influence of temperature cyclic loads on the final characteristics of electrochromic films. The electrochromic film on the sample, which was subjected to cyclic temperature changes in air and on the substrate without etching, almost completely lost its electrochromic characteristics and adhesion. The sample, which was subjected to thermal stress in an alkali solution, lost its uniformity during coloring. On the other hand, both films, which were deposited on etched substrates, had generally better characteristics than samples deposited without etching and subjected to thermal stress in the air and in alkali. In this case, the sample, which was obtained on the substrate with pretreatment by etching and subjected to temperature cycling in alkali, had even slightly better characteristics than the reference sample.
... The biggest obstacle to the introduction of variable-transparency windows is their high price, which, among other things, is determined by the deposition of films of the finished device using energy-consuming methods. In [8], an electrochemical deposition method in the presence of polyvinyl alcohol was proposed. This method is cheap and also produces high-quality films with good adhesion to the substrate. ...
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To determine the effect of exposure of film composite electrodes based on Ni(OH)2-polyvinyl alcohol to an alkaline solution at high temperatures on the electrochromic and electrochemical characteristics, a series of films was obtained. The films were obtained on a glass substrate coated with fluorine-doped tin oxide. The coating of the substrates was carried out by the cathodic template method under the same conditions. The resulting precipitates were treated by keeping them in an alkali solution at different temperatures: 30, 40, 50, 60, and 70 °C for 8 hours, thereby simulating the operating conditions of an electrochromic device in a hot climate. It was found that the exposure temperature directly affected the electrochemical and electrochromic properties of the treated films. In this case, the cyclic volt-ampere curves showed a decrease in the peak values of the current densities and a lower rate of establishment of characteristics with an increase in the treatment temperature. At a maximum treatment temperature of 70 °C, the properties of the film significantly changed towards deterioration. According to the results of the experiments, three temperature ranges of treatment were identified. The first one was in the range up to 40 °C, in which the films showed significant electrochromic and electrochemical activity after treatment. The second interval was between 40 and 60 °C, in which the coatings showed a reversible deterioration in electrochromic and electrochemical activity. After treatment in the second interval, the films gradually restored their performance during electrochemical cycling. The third interval was from 70 °C and above. The films treated in this temperature range irreversibly lost their electrochemical and electrochromic activity. The study also proposed mechanisms to explain changes in the characteristics of electrodes during treatment, as well as possible ways to combat temperature degradation.
... The papers of Kotok et al. (2017a) and Kotok et al. (2017b) proposed electrochromic composite material based on Ni(OH) 2polyvinyl alcohol. The film was electrochemically deposited onto glass with a conductive oxide film. ...
Chapter
This article reviews recent scientific activity, in the field of smart coatings development. Most of the article is devoted to the presentation of methods reported for the preparation of smart coatings for various purposes and applications. The information provided will be useful to researchers, engineers involved in the industry as well as students studying related courses.
... In [14], an electrochemical method was proposed for the deposition of a composite electrochromic material Ni(OH) 2 -PVA, which is simple, reliable, and does not require complex expensive equipment. Films obtained by this method have high adhesion to the surface of the electrically conductive glass, have good transparency [15], and can be stored in a dry state. ...
Article
Full-text available
Films based on nickel (II) oxides and hydroxides are used in electrochromic cells as one of the active materials that change their optical characteristics under the action of an electric current. Electrochemical deposition, due to which composite films of Ni(OH)2-polyvinyl alcohol (PVA) can be formed on the electrically conductive substrate, can become an alternative to expensive vacuum methods. The presented study is devoted to the study and improvement of the electrochemical method of deposition of Ni(OH)2-PVA electrochromic composite films. This study illustrates the influence of the grade of the used polyvinyl alcohol on the main qualitative characteristics of Ni(OH)2-PVA electrochromic composites. Four PVA grades have been used for the study: 17–99, 24–99, 30–99, and 30–88, which differ in the viscosity of solutions and the degree of hydrolysis. The deposition has been carried out by the electrochemical method in the presence of the listed grades of polymers dissolved in the electrolyte. As a result of the study, it has been shown that the properties of electrochromic films depend on the grade of PVA used. To a greater extent they depend on the degree of hydrolysis, and to a lesser extent – on the molecular weight of the polymer, expressed in terms of viscosity. Analysis of the data obtained makes it possible to assert that the degree of PVA hydrolysis has a greater effect on the final characteristics of the films than the viscosity of solutions. However, viscosity also affects the properties. Moreover, it has been found that there is some optimum for this value. In this case, from the characteristics of the films obtained, the optimal PVA has been the one with an average viscosity (PVA 24-99) among polyvinyl alcohols of three grades with the same degree of hydrolysis. The results obtained make it possible to recommend the use of PVA with an average viscosity and a degree of hydrolysis of less than 99%. Based on the literature data, assumptions have been made that allow explaining the results obtained by the change in the hydrophobicity of the film and the properties of the transparent SnO2:F layer on glass.
... One of the electrochromic materials with potential for application in electrochromic devices is Ni(OH) 2 [11,12]. Papers [13,14], and also [15,16] present main problems that were investigated toward a study on this material as an electrochromic film. ...
Article
Full-text available
This work attempts to evaluate the influence of substrate conductivity on electrochromic and electrochemical properties of Ni(OH)2/PVA composite films, including coloration and bleaching rate. The conductivity of FTO glass was improved by depositing a silver gird with differing line densities. For deposition of the silver lines, aerosol jet printing method was used. As a result, few electrochromic films were deposited onto bare FTO glass and FTO glass with silver grid deposited onto it. In order to investigate deposited electrochromic films, the cyclic voltammetry with simultaneous recording of the optical characteristics is used. The optical characteristics of films were rather close to each other. At the same time, their electrochemical properties are different. It is found that the additional peaks observed is that of silver, which is electrochemically active in used potential window. In addition it was observed that during electrochemical cycling of Ni(OH)2/PVA deposited on substrates with silver grid, the last changed color from shiny metallic to black color. It is proposed that color changes of silver grid caused by silver transforming to Ag2O or AgO and back to metallic silver. It is found, that for small areas of electrochromic platings, substrate resistivity has a negligible effect on coloration and bleaching rates. The coloration and bleaching rates for Ni(OH)2/PVA films deposited onto the bare substrate, the substrate with a silver grid (1 cm cell size) and the substrate with a silver grid (0.5 cm cell size) were: –1.45, –1.71, –1.40 and 1.1, 0.75, 0.84 %∙s-1. It is suggested that the effect of substrate conductivity will clearly be seen when the physical sizes of substrate increase. Also it was underlined that for further experiments for effect definition of substrate resistivity on electrochromic properties inherit conductive materials should be used
Article
Electrochromic (EC) technology has made tremendous progresses and demonstrated potential applications in various fields such as green building, smart displays, military camouflage, etc. In recent years, flexible electrochromic devices (FECDs) have attracted growing interests due to their promising applications in flexible electronics and smart wearable. In spite of fascinating flexibility, the construction of FECDs faces more challenges compared with their rigid analogues because of more complex configures and assemblies. Thus, a comprehensive review is presented here to provide guidance for developing high-performance FECDs. In this review, the core components of FECD and their flexible features are firstly introduced. Then, recent advances and progress in the construction of FECDs are summarized in detail based on the different EC materials. Some critical performances are presented and compared between different devices to indicate the development direction of both EC materials and flexible transparent electrodes of FECDs. Finally, some challenges encountered in the fabrication and operation of FECDs are discussed and corresponding solutions are proposed. It is anticipated that this review will provide new insights into developing high-performance flexible ECDs toward applications in smart wearable and flexible electronics.
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Electrochromic materials, both organic and inorganic, have widespread applications in light-attenuation, displays and analysis. Written in an accessible manner, this book provides a comprehensive treatment of all types of electrochromic systems and their many applications. Coverage develops from electrochromic scope and history to new searching presentations of optical quantification and theoretical mechanistic models. Non-electrode electrochromism and photo-electrochromism are summarised, with updated comprehensive reviews of electrochromic oxides (tungsten-trioxide particularly), metal co-ordination complexes and metal-cyanometallates, viologens and other organics; and more recent exotics such as fullerenes, hydrides, and conjugated electroactive polymers are also covered. The book concludes by examining device construction and durability. With an extensive bibliography, recent advances in the field, modern applications and a step-by-step development from simple examples to sophisticated theories, this book is ideal for researchers in materials science, polymer science, electrical engineering, physics, chemistry, bioscience and (applied) optoelectronics. © P. M. S. Monk, R. J. Mortimer, D. R. Rosseinsky 2007 and Cambridge University Press, 2009.
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