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CHAPTER
1
The Development of
Piezoelectric Materials and the
New Perspective
K. Uchino
The Pennsylvania State University, State College, PA, United States
Abstract
Certain materials produce electric charges on their surfaces as a consequence of apply-
ing mechanical stress. The induced charges are proportional to the mechanical stress.
This is called the direct piezoelectric effect and was discovered in quartz by Pierre and
Jacques Curie in 1880. Materials showing this phenomenon also conversely have a
geometric strain proportional to an applied electric field. This is the converse piezoelec-
tric effect, discovered by Gabriel Lippmann in 1881.
This article first reviews the historical episodes of piezoelectric materials in the
sequence of quartz, Rochelle salt, barium titanate, PZT, lithium niobate/tantalate,
relaxor ferroelectrics, PVDF, Pb-free piezoelectrics, and composites. Then, the detailed
performances are described in the following section, which is the introduction to each
chapter included in this book. Third, since piezoelectricity is utilized extensively in the
fabrication of various devices such as transducers, sensors, actuators, surface acoustic
wave (SAW) devices , frequency control, etc., applications of piezoelectric materials
are also introduced briefly in conjunction with materials. The author hopes that the
reader can “learn the history aiming at creating new perspective for the future in
the piezoelectric materials.”
Keywords: Piezoelectric material, Quartz, Rochelle salt, Barium titanate, Lead
zirconate titanate, Relaxor ferroelectrics, Pb-free piezoelectrics, Electromechanical
coupling factor.
1.1 THE HISTORY OF PIEZOELECTRICS
Any material or product has a lifecycle, which is determined by four
“external” environmental forces, which can be summarized under the
acronym STEP (Social/cultural, Technological, Economic, and Political
1Advanced Piezoelectric Materials
http://dx.doi.org/10.1016/B978-0-08-102135-4.00001-1
Copyright ©2017 Elsevier Ltd. All rights reserved.
forces).
1
We will observe first how these forces encouraged/discouraged
the development of piezoelectric materials.
1.1.1 The Dawn of Piezoelectrics
The Curie brothers (Pierre and Jacques Curie) discovered direct piezo-
electric effect in single crystal quartz in 1880. Under pressure, quartz gen-
erated electrical charge/voltage from quartz and other materials. The root
of the word “piezo” means “pressure” in Greek; hence the original mean-
ing of the word piezoelectricity implied “pressure electricity.” Materials
showing this phenomenon also conversely have a geometric strain pro-
portional to an applied electric field. This is the converse piezoelectric effect,
discovered by Gabriel Lippmann in 1881. Recognizing the connection
between the two phenomena helped Pierre Curie to develop pioneering
ideas about the fundamental role of symmetry in the laws of physics.
Meanwhile, the Curie brothers put their discovery to practical use by
devising the piezoelectric quartz electrometer, which could measure faint
electric currents; this helped Pierre’s wife, Marie Curie, 20 years later in
her early research.
It was at 11:45 pm on Apr. 10, 1912 that the tragedy of the sinking of the
Titanic occurred (see Fig. 1.1). As the reader knows well, this was caused
by an iceberg hidden in the sea. This would have been prevented if the
ultrasonic sonar system had been developed then. Owing to this tragic
incident (social force), there was motivation to develop ultrasonic technol-
ogy development using piezoelectricity.
FIG. 1.1 The sinking of the Titanic was caused by an “iceberg” in the sea.
21. THE DEVELOPMENT OF PIEZOELECTRIC MATERIALS AND THE NEW PERSPECTIVE
1.1.2 World War I—Underwater Acoustic Devices
With Quartz and Rochelle Salt
The outbreak of World War I in 1914 led to real investment to accelerate
the development of ultrasonic technology in order to search for German
U-Boats under the sea. The strongest forces both in these developments
were social and political. Dr. Paul Langevin, a professor at Ecole
Sup
erieure de Physique et de Chimie Industrielles de la Ville de Paris
(ESPCI Paris Tech), who had many friends including Drs. Albert Einstein,
Pierre Curie, Ernest Ratherford, among others, started experiments on
ultrasonic signal transmission into the sea, in collaboration with the
French Navy. Langevin succeeded in transmitting an ultrasonic pulse into
the sea off the coast of southern France in 1917. We can learn most of the
practical development approaches from this original transducer design
(Fig. 1.2). First, 40 kHz was chosen for the sound wave frequency. Increas-
ing the frequency (shorter wavelength) leads to better monitoring resolu-
tion of the objective; however, it also leads to a rapid decrease in the
reachable distance. Notice that quartz and Rochelle salt single crystals
were the only available piezoelectric materials in the early 20th century.
Since the sound velocity in quartz is about 5 km/s, 40 kHz corresponds
to the wavelength of 12.5 cm in quartz. If we use a mechanical resonance
in the piezoelectric material, a 12.5/2 ¼6.25 cm thick quartz single crystal
piece is required. However, in that period, it was not possible to produce
such large high-quality single crystals.
2
1.0
28.7
28.7
260 mm f
5.0
0.5
0.5
Steel
Center axis
Angle dependence of
acoustic power
Quartz pellets
were arranged
FIG. 1.2 Original design of the Langevin underwater transducer and its acoustic power
directivity.
31.1 THE HISTORY OF PIEZOELECTRICS
In order to overcome this dilemma, Langevin invented a new trans-
ducer construction; small quartz crystals arranged in a mosaic were sand-
wiched by two steel plates. Since the sound velocity in steel is in a similar
range to quartz, with 6.25 cm in total thickness, he succeeded to set the
thickness resonance frequency around 40 kHz. This sandwich structure
is called Langevin type and remains popular even today. Notice that quartz
is located at the center, which corresponds to the nodal plane of the thick-
ness vibration mode, where the maximum stress/strain (or the minimum
displacement) is generated in the resonance mode.
Further, in order to provide a sharp directivity for the sound wave, Lan-
gevin used a sound radiation surface with a diameter of 26 cm (more than
double of the wavelength). The half-maximum-power angle ϕcan be eval-
uated as ϕ¼30 λ=2aðÞdegree
, (1.1)
where λis the wavelength in the transmission medium (not in steel) and ais
the radiation surface radius. If we use λ¼1500 (m/s)/40 (kHz) ¼3.75 cm,
a¼13 cm, we obtain ϕ¼4.3 degree for this original design. He succeeded
practically in detecting the U-Boat 3000 m away. Moreover, Langevin also
observed many bubbles generated during his experiments, which seems to
be the “cavitation” effect that was utilized for ultrasonic cleaning systems
some 60 years later.
Though the mechanical quality factor is significantly high (i.e., low loss)
in quartz, its major problems for this transducer application include its
low electromechanical coupling k, resulting in (1) low mechanical under-
water transmitting power and receiving capability, and in (2) narrow fre-
quency bandwidth, in addition to the practical fact that only Brazil
produced natural quartz crystals at that time. Thus, US researchers
used Rochelle salt single crystals, which have a superior electromechanical
coupling factor (kis close to 100% at 24°C!) with a simple synthesizing
process. Nicholson,
3
Anderson, and Cady undertook research on the pie-
zoelectric underwater transducers during World War I. General Electric
Laboratory (Moore
4
) and Brush Company produced large quantities of
crystals in the early 1920s. The detailed history on Rochelle salt can be
found in Ref. 5.
Rochelle salt is sodium potassium tartrate [NaKC
4
H
4
O
6
4H
2
O], and it
has two Curie temperatures at 18°Cand24°C with a narrow operating
temperature range for exhibiting ferroelectricity; this leads to high electro-
mechanical coupling at 24°C and, however, rather large temperature
dependence of the performance. It was used worldwide for underwater
transducer applications until barium titanate and lead zirconate titanate
(PZT) were discovered. Since this crystal is water-soluble, it is inevitable
that it is degraded by humidity. However, the most delicate problem is its
weakness to dryness. Thus, no researcher was able to invent the best coating
technology for the Rochelle salt devices to achieve the required lifetime.
Many efforts to discover alternative piezoelectrics of Rochelle salt with
better stability/reliability continued after WWI. Potassium dihydrogen
41. THE DEVELOPMENT OF PIEZOELECTRIC MATERIALS AND THE NEW PERSPECTIVE
phosphase (KH
2
PO
4
or KDP) was discovered by Georg Busch in 1935.
6
Knowing the ferroelectricity of Rochelle salt, and guessing the origin to be
from the hydrogen bonds in the crystal, Busch searched hydrogen bond crys-
tals systematically and found KDP as a new ferroelectric/piezoelectric.
Though many piezoelectric materials (such as Rochelle salt, barium titanate,
and PVDF) were discovered accidentally through “serendipity,” KDP is an
exceptional example of discovery created by the perfectly planned systematic
approach. Following KDP, ADP, EDT, and DKT, amongst others, were dis-
covered continuously and examined. However, most of the water-soluble
single crystal materials have been forgotten because of the performance and
preparation improvements in synthetic quartz and perovskite ceramics
(BT, PZT).
1.1.3 World War II—Discovery of Barium Titanate
Barium titanate (BaTiO
3
, BT) ceramics were discovered independently
by three countries, the United States, Japan, and Russia, during World
War II: Wainer and Salomon
7
in 1942, Ogawa
8
in 1944, and Vul
9
in
1944, respectively. Compact radar system development required compact
high capacitance “condensers” (the term “condenser,” rather than “capac-
itor,” was used at that time). Based on the widely used “Titacon” (titania
condenser) composed of TiO
2
-MgO, researchers doped various oxides to
find higher permittivity materials. According to the memorial article
authored by Ogawa and Waku,
10
they investigated three dopants, CaO,
SrO, and BaO, in a wide fraction range. They found a maximum permit-
tivity around the compositions CaTiO
3
, SrTiO
3,
and BaTiO
3
(all were iden-
tified as perovskite structures). In particular, the permittivity, higher than
1000, in BaTiO
3
was enormous (10 times higher than that in Titacon) at that
time, as illustrated in Fig. 1.3.
BaO
1000
800
600
400
200
BaTiO3
TiO2MgO
(
%
)
FIG. 1.3 Permittivity contour map on the MgO-TiO
2
-BaO system, and the patent coverage
composition range (dashed line).
10
51.1 THE HISTORY OF PIEZOELECTRICS
It should be pointed out that the original discovery of BaTiO
3
was not
related with piezoelectric properties. Equally important are the indepen-
dent discoveries by R. B. Gray at Erie Resister (patent applied for in 1946)
11
and by Shepard Roberts at MIT (published in 1947)
12
that the electrically
poled BT exhibited “piezoelectricity” owing to the domain realignment.
At that time, researchers were arguing that the randomly oriented “poly-
crystalline” sample should not exhibit piezoelectricity, but the secondary
effect, “electrostriction.” In this sense, Gray is the “father of piezocera-
mics,” since he was the first to verify that the polycrystalline BT exhibited
piezoelectricity once it was electrically poled.
The ease in composition selection and in manufacturability of BT
ceramics prompted Mason
13
and others to study the transducer appli-
cations with these electroceramics. Piezoelectric BT ceramics had a reason-
ably high coupling coefficient and nonwater solubility, but the bottlenecks
were (1) a large temperature coefficient of electromechanical parameters
because of the second phase transition (from tetragonal to rhombohedral)
around the room temperature or operating temperature, and (2) the aging
effect due to the low Curie temperature (phase transition from cubic to
tetragonal) around only 120°C. In order to increase the Curie temperature
higher than 120°C, and to decrease the second transition temperature
below 20°C, various ion replacements such as Pb and Ca were studied.
From these trials, a new system PZT was discovered.
It is worth noting that the first multilayer capacitor was invented
by Sandia Research Laboratory engineers under the Manhattan Project
with the coating/pasting method for the switch of the Hiroshima nuclear
bomb (Private Communication with Dr. Kikuo Wakino, Murata Mnfg).
1.1.4 Discovery of PZT
1.1.4.1 PZT
Following the methodology taken for the BT discovery, the perovskite
isomorphic oxides such as PbTiO
3
, PbZrO
3
, and SrTiO
3
and their solid
solutions were intensively studied. In particular, the discovery
of “antiferroelectricity” in lead zirconate
14
and the determination of the
Pb(Zr,Ti)O
3
system phase diagram
15
by the Japanese group, E. Sawaguchi,
G. Shirane, and Y. Takagi, are noteworthy. Fig. 1.4 shows the phase dia-
gram of the Pb(Zr,Ti)O
3
solid solution system reported by E. Sawagu-
chi—which was read and cited worldwide—and triggered the PZT era.
A similar discovery history as the barium titanate was repeated for the
lead zirconate titanate system. The material was discovered by the Japa-
nese researcher group, but the discovery of its superior piezoelectricity
was conducted by a US researcher, Bernard Jaffe, in 1954. Jaffe worked
at the National Bureau of Standards at that time. He knew well about
the Japanese group’s serial studies on the PZT system, and he focused
on the piezoelectric measurement around the MPB (morphotropic phase
61. THE DEVELOPMENT OF PIEZOELECTRIC MATERIALS AND THE NEW PERSPECTIVE
boundary) between the tetragonal and rhombohedral phases; he found
enormous electromechanical coupling around that composition range.
16
His patent had a significant effect on the future development strategies
of Japanese electroceramic industries. It is important to remember two
important notions for realizing superior piezoelectricity: (1) Pb-included
ceramics and (2) MBP compositions.
1.1.4.2 Clevite Corporation
As mentioned above, Brush Development Company manufactured
Rochelle salt single crystals and their bimorph components for phono-
graph applications in 1930s, and in the 1940s they commercialized piezo-
electric quartz crystals by using a hydrothermal process. There was a big
piezoelectric group in Brush, led by Hans Jaffe. However, in 1952 the Cle-
vite Corporation was formed by merging the Cleveland Graphite Bronze
Corporation and Brush, and H. Jaffe welcomed B. Jaffe from NBS to Cle-
vite and accelerated the PZT business. Their contribution to developing
varieties of PZTs (i.e., hard and soft PZT’s) by doping acceptor (Mn)
and donor (Nb) ions is noteworthy. By the way, PZT was the trademark
of Clevite, and it had not been used by other companies previously. Also,
500
400
300 300
250
200
160
10001 2345
200
100
0020
Ab
Ab
Fb
Fa
Fa
Pa
Pa
Aa
Aa
40 60 80 100
PbTiO3
Atomic percent of PbTiO3
Atomic percent of PbTiO3
PbZrO3
PbZrO3
T (°C)
°C
FIG. 1.4 Phase diagram for the Pb(Zr,Ti)O
3
solid solution system proposed by
Sawaguchi.
15
We now know another ferroelectric phase below the F
α
phase.
71.1 THE HISTORY OF PIEZOELECTRICS
Hans Jaffe and Bernard Jaffe were not related at all. These episodes are
described in their famous book, Piezoelectric Ceramics.
11
Clevite first concentrated on high quality military and commercial
piezoelectric filters. In the mid-1960s, they tried to develop consumer
filters for AM radios, especially automobile radios, but this was not com-
mercially viable initially. However, after 1967, they successfully started
mass-production of 10.7 MHz ceramic filters for FM automobile radios,
and they delivered them to Philco-Ford. Clevite was bought by Gould
Inc. in 1969, and it was resold to Vernitron in 1970. These drastic business
actions terminated the promising piezoelectric filter program initiated by
Clevite.
1.1.4.3 Murata Manufacturing Company
The Murata Manufacturing Co., Ltd. was founded by A. Murata in
1944. He learned ceramic technology from his father who was the
Chairman of the former Murata Pottery Manufacturing Co. Murata
Manufacturing Company began with 10 employees that produced
electroceramic components. After World War II, under the guidance of
Prof. Tetsuro Tanaka, who was one of the promoters of Barium Titanate
Study Committee during WWII, Murata started intensive studies on
devices based on barium titanate ceramics. The first products with
barium titanate ceramics were 50-kHz Langevin-type underwater trans-
ducers for fish-finders in Japan.
17
The second products were mechanical
filters.
18
In 1960, Murata decided to introduce PZT ceramics by paying a royalty
to Clevite Corporation. As already mentioned in the previous section,
because of the disappearance of Clevite from the filter business, Murata
increased the worldwide share in the ceramic filter products market.
1.1.4.4 Ternary System
Since the PZT was protected by Clevite’s US patent subsequently,
ternary solid solutions based on PZT with another perovskite phase were
investigated intensively by Japanese ceramic companies in the 1960s.
Examples of these ternary compositions are the following: PZTs in a solid
solution with Pb(Mg
1/3
Nb
2/3
)O
3
(Matsushita-Panasonic), Pb(Zn
1/3
Nb
2/3
)
O
3
(Toshiba), Pb(Mn
1/3
Sb
2/3
)O
3
, Pb(Co
1/3
Nb
2/3
)O
3
, Pb(Mn
1/3
Nb
2/3
)O
3
,
Pb(Ni
1/3
Nb
2/3
)O
3
(NEC), Pb(Sb
1/2
Sn
1/2
)O
3
, Pb(Co
1/2
W
1/2
)O
3
, and Pb
(Mg
1/2
W
1/2
)O
3
(Du Pont), all of which were patented by different compa-
nies (almost all composition patents have already expired). The ternary
systems with more material-designing flexibility exhibited better perfor-
mance in general than the binary PZT system, which created advantages
for the Japanese manufacturers over Clevite and other US companies.
81. THE DEVELOPMENT OF PIEZOELECTRIC MATERIALS AND THE NEW PERSPECTIVE
1.1.5 Lithium Niobate/Tantalate
Lithium niobate and tantalate have the same chemical formula, ABO
3,
as BaTiO
3
and Pb(Zr,Ti)O
3
. However, the crystal structure is not perov-
skite, but ilmenite. Ferroelectricity in single crystals of LiNbO
3
(LN)
and LiTaO
3
(LT) was discovered in 1949 by two researchers in Bell
Telephone Laboratories, Matthias and Remeika.
19
Since the Curie temper-
atures in these materials are high (1140°C and 600°C for LN and
LT, respectively), perfect linear characteristics can be observed in
electro-optic, piezoelectric, and other effects at room temperature. Though
fundamental studies had been conducted, particularly into their electro-
optic and piezoelectric properties, commercialization was not accelerated
initially because the figure of merit was not very attractive in comparison
with perovskite ceramic competitors. [Cb (columbium) was the former
name of the chemical element niobium in the 1950s.]
Since Toshiba, Japan started mass production of LN single crystals after
the 1980s, dramatic production cost reductions were achieved. Murata
commercialized filters, SAW filters, by using the SAW mode on the LN
single crystal. Recent developments in electro-optic light valves, switches,
and photorefractive memories, which are encouraged by optical commu-
nication technologies, can be found in Ref. 20.
1.1.6 Relaxor Ferroelectrics—Ceramics and Single Crystals
After the discovery of barium titanate and PZT, in parallel to the PZT-
based ternary solid solutions, complex perovskite structure materials
were intensively synthesized and investigated in the 1950s. In particular,
the contributions by the Russian researcher group led by G. A. Smolenskii
were enormous. Among them, huge dielectric permittivity was reported
in Pb(Mg
1/3
Nb
2/3
)O
3
(PMN)
21
and Pb(Zn
1/3
Nb
2/3
)O
3
(PZN).
22
PMN-
based ceramics became major compositions for high dielectric constant
k(10,000) capacitors in the 1980s.
It is noteworthy to introduce two epoch-making discoveries in the late
1970s and early 1980s, relating to electromechanical couplings in relaxor
ferroelectrics: electrostrictive actuator materials and high electromechan-
ical coupling factor k(95%) piezoelectric single crystals.
Cross, Jang, Newnham, Nomura, and Uchino
23
reported extraordi-
narily large secondary electromechanical coupling, in other words, elec-
trostrictive effect, with the strain level higher than 0.1% at room
temperature, exhibiting negligible hysteresis during rising and falling
electric field, in a composition of 0.9 PMN-0.1 PbTiO
3
(see Fig. 1.5).
Every phenomenon has primary and secondary effects, which are some-
times recognized as linear and quadratic phenomena, respectively.
In actuator materials, these correspond to the piezoelectric and electro-
strictive effects.
91.1 THE HISTORY OF PIEZOELECTRICS
When the author started actuator research in the the mid-1970s,
precise “displacement transducers” (we initially used this terminology)
were required in the Space Shuttle program, particularly for “deformable
mirrors,” for controlling the optical pathlengths over several wavelengths
(1 micron). Conventional piezoelectric PZT ceramics were plagued by hys-
teresis and aging effects under large electric fields; this was a serious prob-
lem for an optical positioner. Electrostriction, which is the secondary
electromechanical coupling observed in centrosymmetric crystals, is not
affected by hysteresis or aging.
20
Piezoelectricity is a primary (linear)
effect, where the strain is generated in proportion to the applied electric
field, while the electrostriction is a secondary (quadratic) effect, where
the strain is in proportion to the square of the electric field (parabolic strain
curve). Their response should be much faster than the time required for
domain reorientation in piezoelectrics/ferroelectrics. In addition, electric
poling is not required. However, at that time, most people believed that
the secondary effect would be minor and could not provide a larger con-
tribution than the primary effect. Of course, this may be true in most cases,
but the author’s group actually discovered that relaxor ferroelectrics, such
as the lead magnesium niobate-based solid solutions, exhibit enormous
electrostriction. This discovery, in conjunction with the author’s multi-
layer actuator invention (1978), accelerated the development of piezoelec-
tric actuators after the 1980s.
Dr. S. Nomura’s group was interested in making single crystals of PZT
in the 1970s, in order to clarify the crystal orientation dependence of
−25 −20 −15 −10 −5
−1
−2
(A) (B) (A)
−3
−4
Strain S2×10−4
+5+10
Electric field in KV/cm−1
+15 +20 +25
FIG. 1.5 Transverse strain in ceramic specimens of 0.9PMN-0.1PT (A) and a typical hard
PZT 8 piezoceramic (B) under varying electric fields.
23
10 1. THE DEVELOPMENT OF PIEZOELECTRIC MATERIALS AND THE NEW PERSPECTIVE
the piezoelectricity. However, it was difficult to prepare large single crystals
around the MPB compositions (52/48). Thus, we focused on the Pb
(Zn
1/3
Nb
2/3
)O
3
-PbTiO
3
solid solution system, which has a phase diagram
similar to the PZT system, but large single crystals are easily prepared. See
the MPB between the rhombohedral and tetragonal phases in Fig. 1.6,in
comparison with Fig. 1.4.
24
Fig. 1.7 shows changes of electromechanical
coupling factors with a mole fraction of PT in the Pb(Zn
1/3
Nb
2/3
)O
3
-PbTiO
3
solid solution system, reported by Kuwata, Uchino, and Nomura in 1982,
25
which was best cited in 1998. Note that the MPB composition, 0.91 PZN-0.09
PT, exhibited the maximum for all parameters, as expected, but the highest
values in electromechanical coupling factor k
33
* and the piezoelectric con-
stant d
33
* reached 95% and 1600 pC/N. (Superscript * was used because the
poling direction was not along the spontaneous direction.) When a young
PhD student, J. Kuwata, reported to the author first, even the author could
not believe the large numbers. Thus, the author and Dr. Kuwata worked
together to re-examine the experiments. When the author saw the antireso-
nance frequency almost twice of the resonance frequency, the author
needed to believe the incredibly high k value. The author still remembers
that the first submission of our manuscript was rejected because the referee
could not “believe this large value.” The maximum k
33
in 1980 was about
72% in PZT-based ceramics. The paper was published after a year-long
communication by sending the raw admittance curves, etc. However, the
original discovery was not believed or not required for applications until
the mid-1990s.
Economic recession and aging demographics (average age reached
87 years old) in Japan accelerated medical technologies, and high-kpiezo-
electric materials have focused on in medical acoustics since the mid-
1990s. Toshiba started reinvestigation of PZN-PT single crystals, with a
Cubic
Tetragonal
Rhombohedral
Transition temperature (°C)
0 0.1
−100
0
100
200
x
PZN PT→
0.2
FIG. 1.6 Phase diagram for the Pb(Zn
1/3
Nb
2/3
)
O
3
-PbTiO
3
solid solution system.
111.1 THE HISTORY OF PIEZOELECTRICS
10
15 d33
−k31
−k31
−k31
−d33
d33
d31
k33
s33
s33
E//[111] E//[001]
e3
T*
E
E
E
s33
s11
k33
k33
k33, −k31 dij(´10−10 CN−1)l3(´10−4 Cm−2K−1)
sij(´10−10 m−2N−1)
d33
*
*
*
*
10
1.0
0.5
5
0
0
1
0
000.1 0.2
PZN x
4
2
5 :Rhombo. :Tetr.
E
e3 (´103)
T
PT→
*
*
FIG. 1.7 Changes of electromechanical coupling factors with mole faction of PT in the Pb
(Zn
1/3
Nb
2/3
)O
3
-PbTiO
3
solid solution system.
12 1. THE DEVELOPMENT OF PIEZOELECTRIC MATERIALS AND THE NEW PERSPECTIVE
strong crystal manufacturing background of lithium niobate in the 1980s.
These data reported 15 years earlier have been reconfirmed, and impr-
oved data were obtained, aiming at medical acoustic applications.
26
In parallel, Park and Shrout
27
at The Penn State University demonstrated
the strains as large as 1.7% induced practically for the PZN-PT solid solu-
tion single crystals. There is considerable interest at present in the appli-
cation of these single crystals, sponsored by the US Navy. The single
crystal relaxor ferroelectric is one of the rare examples, where interest
has been revived 15 years after the original discovery.
It is notable that the highest values are observed for a rhombohedral
composition only when the single crystal is poled along the perov-
skite [0 0 1] axis, not along the [1 1 1] spontaneous polarization axis.
Fig. 1.8 illustrates an intuitive principle model in understanding this
piezoelectricity enhancement depending on the crystal orientation in
perovskite ferroelectrics. The key is the largest electromechanical coup-
ling for the d
15
shear mode in perovskite structures (i.e., d
15
>d
33
>d
31
),
because there is easy rotation of the oxygen octahedron, in comp-
arison with the squeeze deformation of the octahedron. The reader
can refer to the theoretical paper (Ref. 28) authored by X. H. Du,
U. Belegundu, and K. Uchino, which was also one of the most cited papers
in 1998.
PS
PS
PS
Strain
[100]
[001]
[010]
Z
X
Y
PS
E1
E1
E2
E2
d15
d33
d33eff
E
E
FIG. 1.8 The intuitive principle model in understanding the piezoelectricity enhancement
depending on the crystal orientation in perovskite ferroelectrics.
131.1 THE HISTORY OF PIEZOELECTRICS
1.1.7 Polyvinylidene Difluoride
In 1969, the piezoelectricity of polyvinylidene difluoride, PVDF, was
discovered by Kawai
29
at Kureha. The piezoelectric coefficients of poled
thin films of the material were reported to be as large as 6–7 pCN
1
:10
times larger than that observed in any other polymer.
PVDF has a glass transition temperature (T
g
) of about 35°C and is typ-
ically 50%–60% crystalline. To give the material its piezoelectric proper-
ties, it is mechanically stretched to orient the molecular chains and then
poled under tension. Unlike other popular piezoelectric materials, such
as PZT, PVDF has a negative d
33
value. Physically, this means that PVDF
will compress instead of expand or vice versa when exposed to the same
electric field. PVDF-trifluoroethylene (PVDF-TrFE) copolymer is a well-
known piezoelectric, which has been popularly used in sensor applica-
tions such as keyboards.
Bharti et al. reported that the field induced strain level can be signifi-
cantly enhanced up to 5% by using a high-energy electron irradiation onto
the PVDF films.
30
1.1.8 Pb-Free Piezoelectrics
The 21st century is called the “century of environmental management.”
We are facing serious global problems such as the accumulation of toxic
wastes, the greenhouse effect on Earth, contamination of rivers and seas,
and lack of energy sources, oil, natural gas etc. In 2006, the European Com-
munity started RoHS (restrictions on the use of certain hazardous sub-
stances), which explicitly limits the usage of lead (Pb) in electronic
equipment. The net result is that we may need to regulate the usage of lead
zirconate titanate (PZT), the most famous piezoelectric ceramic, in the
future. Governmental regulation on PZT usage may be introduced in
Japan and Europe in the next 10 years. RoHS seems to be a significant
threat to piezoelectric companies who have only PZT piezoceramics.
However, this also represents an opportunity for companies that are pre-
paring alternative piezoceramics for the piezoelectric device market.
Pb (lead)-free piezoceramics started to be developed after 1999. Fig. 1.9
shows statistics of various lead-free piezoelectric ceramics. The share of
the papers and patents for bismuth compounds (bismuth layered type
and (Bi,Na)TiO
3
type) exceeds 61%. This is because bismuth compounds
are easily fabricated in comparison with other compounds. Fig. 1.10 shows
the current best data reported by Toyota Central Research Lab, where
strain curves for oriented and unoriented (K,Na,Li) (Nb,Ta,Sb)O
3
ceramics are shown.
31
Note that the maximum strain reaches up to
150010
6
, which is equivalent to the PZT strain.
14 1. THE DEVELOPMENT OF PIEZOELECTRIC MATERIALS AND THE NEW PERSPECTIVE
Tungsten
bronze type
compound
13% Bi-layered type
compound
34%
(Na,K)NbO3 type
compound
20%
(Bi1/2Na1/2)TiO3 type
compound
27%
Other
6%
FIG. 1.9 Patent disclosure statistics for lead-free piezoelectric ceramics. (Total number of
patents and papers is 102).
2000
1000
800
600
400
200
0050100
(A)
(
B
)
Temperature (°C)
Electric field (V/mm)
Oriented LF4
Oriented LF4
Strain (10-6)Smax/Emax (pm/V)
Unoriented LF4
Unoriented LF4
150 200
0 500 1000 1500
PZT-D
2000
1500
1000
500
0
FIG. 1.10 Strain curves for oriented and unoriented (K,Na,Li) (Nb,Ta,Sb)O
3
ceramics.
31
1.1.9 Composites
1.1.9.1 Composite Effects
Kitayama and Sugawara,
32
Nippon Telegraph and Telephone, reported
on piezoceramic:polymer composites at the Japan IEEE Conference in
1972, which would appear to be the first paper of the piezoelectric-based
composites. As shown in Fig. 1.11, their paper dealt with the hot-rolled
composites made from PZT powder and PVDF, and they reported on
the piezoelectric and pyroelectric characteristics. Flexibility similar to
PVDF, but higher piezoelectric performance than PVDF, was obtained.
Newnham’s
33
contribution to establishing the composite connectivity
concept, and the summary of sum, combination, and product effects,
promoted the systematic studies in piezocomposite field. In certain cases,
the average value of the output of a composite exceeds both outputs of
Phase 1 and Phase 2. Let us consider two different outputs, Yand Z,
for two phases (i.e., Y
1
,Z
1
;Y
2
,Z
2
). When a figure of merit (FOM) for
an effect is provided by the fraction (Y/Z), we may expect an extra-
ordinary effect. Suppose that Yand Zfollow the concave and convex
type sum effects, respectively, as illustrated in Fig. 1.12; the combi-
nation value Y/Zwill exhibit a maximum at an intermediate ratio of
FIG. 1.11 The first report on piezoelectric composites by Kitayama and Sugawara in 1972.
16 1. THE DEVELOPMENT OF PIEZOELECTRIC MATERIALS AND THE NEW PERSPECTIVE
phases—that is, the average FOM is higher than either end member
FOMs (Y
1
/Z
1
or Y
2
/Z
2
). This was called a “combination effect.” Newnham’s
group studied various connectivity piezoceramic/polymer composites,
which exhibited a combination property of g(the piezoelectric voltage
constant); this is provided by d/ε
0
ε(d: piezoelectric strain constant, and
ε: relative permittivity), where dand εfollow the concave and convex
type sum effects.
1.1.9.2 Magnetoelectric Composites
When Phase 1 exhibits an output Ywith an input X, and Phase 2
exhibits an output Zwith an input Y, we can expect for a composite that
exhibits an output Zwith an input X. A completely new function is created
for the composite structure, called a “product effect.” Philips developed a
magnetoelectric material based on the product effect concept,
34
which
exhibits electric voltage under the magnetic field application, aiming at
a magnetic field sensor. This material was composed of magnetostrictive
CoFe
2
O
4
and piezoelectric BaTiO
3
mixed and sintered together. Fig. 1.13A
shows a micrograph of a transverse section of a unidirectionally solidified
rod of the materials with an excess of TiO
2
. Four finned spinel dendrites
CoFe
2
O
4
are observed in a BaTiO
3
bulky whitish matrix. Fig. 1.13B shows
the magnetic field dependence of the magnetoelectric effect in an arbitrary
unit measured at room temperature. When a magnetic field is applied on
this composite, cobalt ferrite generates magnetostriction, which is trans-
ferred to barium titanate as stress, finally leading to the generation of a
charge/voltage via the piezoelectric effect in BaTiO
3
.
Phase 1 : X ® Y1/Z1
Phase 2 : X ® Y2/Z2
Phase 2
Phase 2
Phase 1
Phase 1
Improvement
Phase 2Phase 1
X ® (Y/Z)*
Y2
Y1
Z1
Z2
Y1/Z1Y2/Z2
FIG. 1.12 Basic concept of the performance improvement in a composite via a combina-
tion effect.
171.1 THE HISTORY OF PIEZOELECTRICS
Ryu et al.
35
extended the magnetoelectric composite idea into a lami-
nate structure (2–2 composites). We used Terfenol-D and high gsoft
PZT layers, which are much superior to the performances of cobalt ferrite
and BT, respectively. However, due to the difficulty in cofiring of these
two materials, we invented the laminated structures. This idea now forms
the basis of the magnetoelectric sensor designs in the microelectromecha-
nical systems (MEMS) area.
1.1.9.3 Piezoelectric Dampers
An intriguing application of PZT composites is as a passive mechanical
damper. Consider a piezoelectric material attached to an object whose
vibration is to be damped. When vibration is transmitted to the piezoelec-
tric material, the vibration energy is converted into electrical energy by the
piezoelectric effect, and an AC voltage is generated. If a proper resistor is
connected, however, the energy converted into electricity is consumed in
Joule heating of the resistor, and the amount of energy converted back into
mechanical energy is reduced so that the vibration can be rapidly damped.
Indicating the series resistance as R, the capacitance of the piezoelectric
material as C, and the vibration frequency as f, damping takes place most
rapidly when the series resistor is selected in such a manner that the imped-
ance matching condition, R¼1/2πfC, is satisfied.
36
Being brittle and hard, ceramics are difficult to assemble directly into a
mechanical system. Hence, flexible composites can be useful in practice.
When a composite of polymer, piezoceramic powder, and carbon black
is fabricated (Fig. 1.14), the electrical conductivity of the composite is
greatly changed by the addition of small amounts of carbon black.
37
By
properly selecting the electrical conductivity of the composite (i.e., electri-
cal impedance matching), the ceramic powder effectively forms a series
Hmax
(
A
)(
B
)
DE
DH
Hdc
FIG. 1.13 (A) Micrograph of a transverse section of a unidirectionally solidified rod of
mixture of magnetostrictive CoFe
2
O
4
and piezoelectric BaTiO
3
, with an excess of TiO
2
.
(B) Magnetic field dependence of the magnetoelectric effect in a CoFe
2
O
4
: BaTiO
3
composite
(at room temperature).
34
18 1. THE DEVELOPMENT OF PIEZOELECTRIC MATERIALS AND THE NEW PERSPECTIVE
circuit with the carbon black, so that the vibration energy is dissipated
effectively. The conductivity of the composite changes by more than 10
orders of magnitude around a certain carbon fraction called the “percola-
tion threshold,” where the carbon powder link starts to be generated. This
eliminates the use of external resistors. Note that the damper material
exhibits a selective damping performance for a certain vibration fre-
quency, depending on the selected resistivity of the composite, which
can be derived from the electrical impedance matching between the per-
mittivity and resistivity.
1.1.10 Other Piezoelectric-Related Materials
1.1.10.1 Photostrictive Materials
The phtostriction phenomenon was discovered by Dr. P. S. Brody and
the author independently, and almost at the same time, in 1981.
38,39
In
principle, the photostrictive effect arises from a superposition of the
“bulk” photovoltaic effect, in other words, generation of large voltage
from the irradiation of light, and the converse-piezoelectric effect, in other
words, expansion or contraction under the applied voltage.
39
In certain
ferroelectrics, a constant electromotive force is generated with exposure
of light, and a photostrictive strain results from the coupling of this
bulk photovoltaic effect with converse piezoelectricity. A bimorph unit
has been made from PLZT 3/52/48 ceramic doped with a slight addition
of tungsten.
40
The remnant polarization of one PLZT layer is parallel to
the plate and in the direction opposite to that of the other plate. When a
violet light is irradiated to one side of the PLZT bimorph, a photovoltage
of 1 kV/mm is generated, causing a bending motion. The tip displace-
ment of a 20 mm bimorph 0.4 mm in thickness was 150 μm, with a
response time of 1 s.
A photo-driven micro walking device, designed to begin moving by
light illumination, has been developed.
41
As shown in Fig. 1.15, it is simple
PZT ceramic Carbon Polymer
Piezoelectricity Conductivity Mechanical
flexibilit
y
FIG. 1.14 Piezoceramic:polymer: carbon black composite for vibration damping.
191.1 THE HISTORY OF PIEZOELECTRICS
in structure, having neither lead wires nor electric circuitry, with two
bimorph legs fixed to a plastic board. When the legs are irradiated alter-
nately with light, the device moves like an inchworm with a speed of
100 μm/min. In pursuit of thick film type photostrictive actuators for
space structure applications, in collaboration with Jet Propulsion Labora-
tory, Penn State investigated the optimal range of sample thickness and
surface roughness dependence of photostriction. 30-μm thick PLZT films
exhibit the maximum photovoltaic phenomenon.
42
1.1.10.2 Monomorphs
The “monomorph” is defined as a single uniform material that can bend
under an electric field. A semiconductive piezoelectric plate can generate
this intriguing bending phenomenon, discovered by Uchino’s group.
43
When attending a basic conference of the Physical Society of Japan, the
author learned about a surface layer generated on a ferroelectric single crys-
tal due to formation of a Schottky barrier. It was not difficult to replace some
of the technical terminologies with our words. First polycrystalline piezo-
electric samples were used, with reduction processes to expand the
Schottky barrier thickness. Uchino’s group succeeded in developing
a monolithic bending actuator. A monomorph device has been devel-
oped to replace the conventional bimorphs, with simpler structure and
manufacturing process. A monomorph plate with 30 mm in length and
0.5 mm in thickness can generate a 200 μm tip displacement, an equal mag-
nitude to that of the conventional bimorphs. The “rainbow” actuator by
Aura Ceramics
44
is a modification of the above-mentioned semiconductive
piezoelectric monomorphs, where half of the piezoelectric plate is reduced
so as to make a thick semiconductive electrode to cause a bend.
FIG. 1.15 Photo-driven walking machine.
20 1. THE DEVELOPMENT OF PIEZOELECTRIC MATERIALS AND THE NEW PERSPECTIVE
1.2 PIEZOELECTRIC MATERIALS—PRESENT STATUS
In the following sections, the author provides the reader with the nec-
essary fundamental knowledge on piezoelectricity and the present status
of materials.
1.2.1 Piezoelectric Figures of Merit
There are five important figures of merit in piezoelectrics: the piezo-
electric strain constant d, the piezoelectric voltage constant g, the electromec-
hanical coupling factor k, the mechanical quality factor Q
m
, and the acoustic
impedance Z.
1.2.1.1 Piezoelectric Strain Constant d
The magnitude of the induced strain xby an external electric field
Eis represented by this figure of merit (an important figure of merit
for actuator applications):
x¼dE:(1.2)
1.2.1.2 Piezoelectric Voltage Constant g
The induced electric field Eis related to an external stress Xthrough the
piezoelectric voltage constant g(an important figure of merit for sensor
applications):
E¼gX:(1.3)
Taking into account the relation, P¼dX, we obtain an important rela-
tion between gand d:
g¼d=ε0ε:ε:relative permittivity
(1.4)
1.2.1.3 Electromechanical Coupling Factor k
The terms electromechanical coupling factor,energy transmission coefficient,
and efficiency are sometimes confused.
45
All are related to the conversion
rate between electrical energy and mechanical energy, but their defini-
tions are different.
46
(a) The electromechanical coupling factor k
k2¼Stored mechanical energy=Input electrical energy
(1.5)
or
k2¼Stored electrical energy=Input mechanical energy
(1.6)
Let us calculate Eq. (1.5), when an electric field Eis applied to a
piezoelectric material. See Fig. 1.16A, left. Since the input electrical
211.2 PIEZOELECTRIC MATERIALS—PRESENT STATUS
energy is (1/2) ε
0
ε
X
E
2
(ε
X
: permittivity under stress free condition)
per unit volume and the stored mechanical energy per unit volume
under zero external stress is given by (1/2) x
2
/s
E
¼(1/2) (dE)
2
/s
E
(s
E
: elastic compliance under short-circuit condition), k
2
can be
calculated as the following:
k2¼1=2ðÞdEðÞ
2=sE
hi
=1=2ðÞε0εXE2
¼d2=ε0εXsE:
(1.7)
(b) The energy transmission coefficient λ
max
Not all the stored energy can be actually used, and the actual
work done depends on the mechanical load. With zero mechanical
load or a complete clamp (no strain), no output work is done. The
energy transmission coefficient is defined by
λmax ¼Output mechanical energy=Input electrical energy
max (1.8)
or equivalently,
PSPS
Piezo-actuator
Mass
0
00
(1.7)
(1.9)
Output mechanical
energy
Input electrical
energy
(A) (B)
(
C
)(
D
)
E
E
E
xxdE
dE
dE+sX
e0eE+dX
−dE/s
X
sX
x
x
X
E
E
P
sX
dX
FIG. 1.16 Calculation of the input electrical and output mechanical energy: (A) load mass
model for the calculation, (B) electric field versus induced strain curve, (C) stress versus strain
curve, and (D) electric field versus polarization curve.
22 1. THE DEVELOPMENT OF PIEZOELECTRIC MATERIALS AND THE NEW PERSPECTIVE
λmax ¼Output electrical energy=Input mechanical energy
max (1.9)
The difference of the above from Eqs. (1.5), (1.6) is “stored” or
“spent.”
Let us consider the case where an electric field Eis applied to a
piezoelectric under constant external stress X(<0, because a
compressive stress is necessary to work to the outside). This
corresponds to the situation that a mass is put suddenly on the
actuator, as shown in Fig. 1.16A. [Note that when the load is gradually
applied on the actuator, 1/2 needs to be multiplied in the following
energy discussion.] Fig. 1.16B shows two electric-field versus
induced-strain curves, corresponding to two conditions: under the
mass load and no mass. Because the area on the electric field-strain
domain does not mean the energy, we should use the stress-strain
and electric field-polarization domains in order to discuss the
mechanical and electrical energy, respectively. Fig. 1.16C illustrates
how to calculate the mechanical energy. Note that the mass shrinks
the actuator first by sX (s: piezo-material’s compliance, and X<0).
This mechanical energy sX
2
is a sort of “loan” to the actuator credited
from the mass, which should be subtracted later. This energy
corresponds to the hatched area in Fig. 1.16C. By applying the step
electric field, the actuator expands by the strain level dE under a
constant stress condition. This is the mechanical energy provided from
the actuator to the mass, which corresponds to jdEXj. Like paying
back the initial “loan,” the output work (from the actuator to the mass)
can be calculated as the area subtraction (shown by the dotted area
in Fig. 1.16C):
ZXðÞdx ¼ dE +sXðÞX:(1.10)
Fig. 1.16D illustrates how to calculate the electrical energy. The
mass load Xgenerates the loan electrical energy by inducing P¼dX
(see the hatched area in Fig. 1.16D). By applying a sudden electric
field E, the actuator (like a capacitor) receives the electrical energy
of ε
0
εE
2
. Thus, the total energy is given by the area subtraction
(shown by the dotted area in Fig. 1.16D):
ZEðÞdP ¼ε0εE+dXðÞE:(1.11)
It is obvious that mechanical output/work energy is zero under a
no-load condition (i.e., X¼0), and it is also zero under a completely
clamped condition (i.e., x¼0) of the actuator. Thus, we need to choose
a proper load to maximize the energy transmission coefficient. From the
maximum condition of
231.2 PIEZOELECTRIC MATERIALS—PRESENT STATUS
λ¼ dE +sXðÞX=ε0εE+dXðÞE, (1.12)
we can obtain
λmax ¼1=kðÞ
ffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
1=k2
ðÞ1
q
2
¼1=kðÞ+ffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
1=k2
ðÞ1
q
2
:(1.13)
Refer to Ref. 45 for the detailed derivation process. Notice that
k2=4<λmax <k2=2, (1.14)
depending on the kvalue. For a small k,λ
max
¼k
2
/4, and for a large k,
λ
max
¼k
2
/2. We neglected the extreme case of k0.95, when λ
max
approaches to k
2
.
It is also worth noting that the maximum condition stated above
does not agree with the condition that provides the maximum output
mechanical energy. The maximum output energy can be obtained
when the dotted area in Fig. 1.16C becomes the maximum under the
constraint of the rectangular corner point tracing on the line (from dE
on the vertical axis to dE/son the horizontal axis). Therefore, the
load should be a half of the maximum generative stress (or “blocking”
stress) and the mechanical energy: [dE s(dE/2s)](dE/2s)¼(dE)
2
/
4s. In this case, since the input electrical energy is given by [ε
0
εE+d
(dE/2s)] E,
λ¼1=22=k2
1
, (1.15)
which is close to the value λ
max
when kis small, but it has a different
value when kis large; that is predicted theoretically.
(c) The efficiency η
η¼Output mechanical energy
=Consumed electrical energy
(1.16)
or
η¼Output electrical energy
=Consumed mechanical energy
:(1.17)
The difference of the efficiency definition from Eqs. (1.8), (1.9)
is “input” energy and “consumed” energy in the denominators. In a
work cycle (e.g., an electric field cycle), the input electrical
energy is transformed partially into mechanical energy and the
remainderisstoredaselectricalenergy (electrostatic energy like a
capacitor) in an actuator. In this way, the ineffective electrostatic
energy can be returned to the power source with a designed circuit,
leading to near 100% efficiency if the loss is small. Typical
values of dielectric and elastic losses in PZT are about 1%–3%.
A driving power supply can be coupled with an inductive
component L(or negative capacitance) to collect the remaining
electric energy from the capacitive piezo-actuator.
47
24 1. THE DEVELOPMENT OF PIEZOELECTRIC MATERIALS AND THE NEW PERSPECTIVE
1.2.1.4 Mechanical Quality Factor Q
M
The mechanical quality factor, Q
M
, is a parameter that characterizes the
sharpness of the electromechanical resonance spectrum. When the
motional admittance Y
m
is plotted around the resonance frequency ω
0
,
the mechanical quality factor Q
M
is defined with respect to the full width
[2Δω]atYm=ffiffiffi
2
p(or 3 dB-down) as
QM¼ω0=2Δω:(1.18)
Also note that Q
M
1
is equal to the mechanical loss (tan ϕ
m
). When we
define a complex elastic compliance, s
E
¼s
E
0
–js
E
00
, the mechanical loss tan-
gent is provided by tan ϕ
m
¼s
E
00
/s
E
0
. The Q
M
value is very important in
evaluating the magnitude of the resonant displacement and strain. The
vibration amplitude at an off-resonance frequency (dEL,L: length of
the sample) is amplified by a factor proportional to Q
M
at the resonance
frequency. For example, a longitudinally vibrating rectangular plate
through the transverse piezoelectric effect d
31
generates the maximum dis-
placement given by (8/π
2
)Q
M
d
31
EL. Refer to Ref. 45 for the detailed der-
ivation process.
Another important note: Q
M
1
(¼tan ϕ
m
) generates the heat primarily in
the piezo-sample when driven at its resonance mode.
1.2.1.5 Acoustic Impedance Z
The acoustic impedance Zis a parameter used for evaluating the acous-
tic energy transfer between two materials. It is defined, in general, by
Z2¼pressure=volume velocity
:(1.19)
In a solid material,
Z¼ffiffiffiffiffi
ρc
p, (1.20)
where ρis the density and cis the elastic stiffness of the material.
In more advanced discussions, there are three kinds of impedances:
specific acoustic impedance (pressure/particle speed), acoustic imped-
ance (pressure/volume speed), and radiation impedance (force/speed).
See Ref. 48 for details.
1.2.2 Piezoelectric Resonance
20
1.2.2.1 The Piezoelectric Constitutive Equations
When an electric field is applied to a piezoelectric material, deforma-
tion (ΔL) or strain (ΔL/L) arises. When the field is alternating, mechanical
vibration is caused, and if the drive frequency is adjusted to a mechanical
resonance frequency of the device, a large resonating strain is generated.
This phenomenon can be understood as a strain amplification due to
251.2 PIEZOELECTRIC MATERIALS—PRESENT STATUS
accumulating input energy with time (i.e., amplification in terms of time),
and it is called piezoelectric resonance. The amplification factor is propor-
tional to the mechanical quality factor Q
M
. Piezoelectric resonance is very
useful for realizing energy trap devices, actuators, etc. The theoretical
treatment is as follows.
If the applied electric field and the generated stress are not large, the
stress Xand the dielectric displacement Dcan be represented by the fol-
lowing equations, using elastic compliance sij E, absolute permittivity εmkX
(not “relative”), and piezoelectric constant d
mi
:
xi¼sijEXj+dmi Em, (1.21)
Dm¼dmiXi+εmk XEk:(1.22)
(i,j¼1,2,…,6; m,k¼1,2,3)
These are called the piezoelectric constitutive equations. The number
of independent parameters for the lowest symmetry trigonal crystal is
21 for sijE, 18 for d
mi
, and 6 for εmkX. The number of independent
parameters decreases with increasing crystallographic symmetry. Con-
cerning the polycrystalline ceramics, the poled axis is usually denoted
as the z-axis and the ceramic is isotropic with respect to this z-axis (Curie
group C
∞v
(∞m)). The number of nonzero matrix elements in this case is
10 s11E,s12 E,s13E,s33E,s44E,d31,d33 ,d15,ε11X, and ε33 X
.
1.2.2.2 Electromechanical Coupling Factor
Next, let us introduce the electromechanical coupling factor k,which
corresponds to the rate of electromechanical transduction. The internal
energy Uof a piezoelectric vibrator is given by summation of the mechanical
energy UM¼ZxdX
and the electrical energy UE¼ZDdE
.Uis
calculated as follows, when linear relations Eqs. (1.21), (1.22) are applicable:
U¼UM+UE
¼1=2ðÞ
X
i,j
sijEXjXi+1=2ðÞ
X
m,i
dmiEmXi
2
43
5
+1=2ðÞ
X
m,i
dmiXiEm+1=2ðÞ
X
k,m
εmkXEkEm
"#
¼UMM +2UME +UEE
¼1=2ðÞ
X
i,j
sijEXjXi+21=2ðÞ
X
m,i
dmiEmXi+1=2ðÞ
X
k,m
εmkXEkEm:
(1.23)
The sand εterms represent purely mechanical and electrical energies
(U
MM
and U
EE
), respectively, and the dterm denotes the energy
26 1. THE DEVELOPMENT OF PIEZOELECTRIC MATERIALS AND THE NEW PERSPECTIVE
transduced from electrical to mechanical energy, or vice versa, through
the piezoelectric effect (U
ME
). The electromechanical coupling factor kis
defined by the following:
k¼UME=ffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
UMM UEE
p:(1.24)
Note that this definition is equivalent to the definition provided in
Section 1.2.1:
k2¼UME=UE¼Stored mechanical energy=Input electrical energy
or
k2¼UME=UM¼Stored electrical ene rgy=Input mechanical energy
:
It is not obvious that the electromechanical coupling factor kis the same
under a static (Eq. 1.7) and dynamic condition (Eq. 1.24).
46
The kvalue var-
ies with the dynamic vibration mode (even in the same ceramic sample),
and can it have a positive or negative value (see Table 1.1). From Table 1.1,
it can be seen that jk
31
/k
33
jratio around 0.47 originates from the jd
31
/d
33
j
ratio around 0.43. The kvalue is governed primarily by the contributing
piezoelectric d constant for that vibration mode.
1.2.2.3 Longitudinal Vibration Mode
Let us consider the longitudinal mechanical vibration of a piezoceramic
plate through the transverse piezoelectric effect (d
31
), as an example
(Fig. 1.17) for demonstrating that the dynamic coupling factor kat the
resonance is the same as the static one. If the polarization is in the z-
direction and x-yplanes are the planes of the electrodes, the extensional
vibration in the xdirection is represented by the following dynamic equa-
tion (when the length Lis more than 4–6 times of the width wor the thick-
ness b, we can neglect the coupling modes with width or thickness
vibrations):
@2u=@ t2
¼F¼@X11=@xðÞ+@X12=@yðÞ+@X13=@zðÞ, (1.25)
where uis the displacement of the small volume element in the ceramic
plate in the x-direction. The relations between stress, electric field (only
E
z
exists due to the electrodes), and the induced strain are given by the
following:
x1¼s11EX1+s12 EX2+s13EX3+d31E3,
x2¼s12EX1+s11 EX2+s13EX3+d31E3,
x3¼s13EX1+s13 EX2+s33EX3+d33E3,
x4¼s44EX4,
x5¼s44EX5,
x6¼2s11Es12 E
X6:(1.26)
271.2 PIEZOELECTRIC MATERIALS—PRESENT STATUS
TABLE 1.1 Several Shapes of the Piezoelectric Resonator and Their Electromechanical Coupling Factors
Coupling factor Elastic boundary conditions Resonator shape Definition
ak
31
X16¼0, X2¼X3¼0
x16¼0, x26¼0, x36¼0
3
1d31
ffiffiffiffiffiffiffiffiffiffiffi
sE
11 εX
33
q
bk
33
X1¼X2¼0, X36¼0
x1¼x26¼0, x36¼0
Fundamental mode
3d33
ffiffiffiffiffiffiffiffiffiffiffi
sE
33 εX
33
q
ck
p
X1¼X26¼0, X3¼0
x1¼x26¼0, x36¼0
3
Fundamental mode
k31 ffiffiffiffiffiffiffiffiffiffi
2
1σ
r
dk
t
X1¼X26¼0, X36¼0
x1¼x2¼0, x36¼0
3
Thickness mode
k33 ffiffiffiffiffiffi
εx
33
cD
33
s
ek
p
0X1¼X26¼0, X36¼0
x1¼x26¼0, x3¼0
Radial mode
3kpAk33
ffiffiffiffiffiffiffiffiffiffiffiffiffi
1A2
pffiffiffiffiffiffiffiffiffiffiffiffiffiffi
1k2
33
q
28 1. THE DEVELOPMENT OF PIEZOELECTRIC MATERIALS AND THE NEW PERSPECTIVE
fk
31
0X16¼0, X26¼0, X3¼0
x16¼0, x2¼0, x36¼0
Width mode
3
1
2k31
ffiffiffiffiffiffiffiffiffiffiffiffiffiffi
1k2
31
qffiffiffiffiffiffiffiffiffiffiffiffiffi
1+σ
1σ
r
gk
31
00 X16¼0, X2¼0, X36¼0
x16¼0, x26¼0, x3¼0
3
1
2
Width mode
k31 Bk33
ffiffiffiffiffiffiffiffiffiffiffiffiffiffi
1k2
33
q
hk
33
000 X16¼0, X26¼0, X36¼0
x16¼0, x2¼0, x3¼0
3
1
2
Thickness mode
ffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
kpAk33
2
1A2k31 Bk33
ðÞ
2
s
1k2
33 k31 Bk33
ðÞ
2
ik
33
0X16¼0, X2¼0, X36¼0
x1¼0, x26¼0, x36¼03
Width mode
1k33 Bk31
ffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
1B2
ðÞ1k2
31
q
jk
24
¼k
15
X1¼X2¼X3¼0, X46¼0
x1¼x2¼x3¼0, x46¼0
d15
ffiffiffiffiffiffiffiffiffiffiffiffi
εX
11 sE
44
q
Here :A¼ffiffiffi
2
ps13E
ffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
s33Es11 E+s12E
ðÞ
p,B¼s13E
ffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
s11Es33 E
p
291.2 PIEZOELECTRIC MATERIALS—PRESENT STATUS
When the plate is very long and thin, X
2
and X
3
may be set to equal to
zero through the plate. Since shear stress will not be generated by the elec-
tric field E
z
(¼E
3
), Eq. (1.26) is reduced to only one equation:
X1¼x1=s11Ed31 =s11E
Ez:(1.27)
Introducing Eq. (1.27) into Eq. (1.25), and allowing for x
1
¼@u/@x(non-
suffix xcorresponds to the Cartesian coordinate, and x
1
is the strain along
the 1 (x) direction) and @E
z
/@x¼0 (due to the equal potential on each elec-
trode), leads to a harmonic vibration equation:
ω2ρs11Eu¼@2u=@x2:(1.28)
Here, ωis the angular frequency of the drive field, and ρis the density.
Substituting a general solution u¼u
1
(x)e
jωt
+u
2
(x)e
jωt
into Eq. (1.27), and
with the boundary condition X
1
¼0atx¼0 and L(sample length) (due to
the mechanically free condition at the plate end), the following solution
can be obtained:
@u=@x¼x1¼d31 Ezsin ωLxðÞ=v+ sin ωx=vðÞ½=sin ωL=vðÞ
¼d31 Ez
cos ωL2xðÞ
2v
cos ωL
2v
0
B
B
@1
C
C
A
(1.29)
Here, vis the sound velocity in the piezoceramic along the length, which
is given by
v¼1=ffiffiffiffiffiffiffiffiffiffiffi
ρs11E
p:(1.30)
When the specimen is utilized as an electrical component such as a filter
or a vibrator, the electrical admittance [(induced current/applied voltage)
z
b
W
0
PZ
L
y
x
FIG. 1.17 Longitudinal vibration through the transverse piezoelectric effect (d
31
) in a rect-
angular plate (L≫w≫b).
30 1. THE DEVELOPMENT OF PIEZOELECTRIC MATERIALS AND THE NEW PERSPECTIVE
ratio] plays an important role. The current flow into the specimen is
described by the surface charge increment, @D
3
/@t, and the total current
is given by the following:
i¼jωwZL
0
D3dx ¼jωwZL
0
d31X1+ε33 XEz
dx
¼jωwZL
0
d31 x1=s11Ed31 =s11E
Ez
+ε33XEz
dx:
(1.31)
Using Eq. (1.29), the admittance Yfor the mechanically free sample is
calculated:
Y¼i=VðÞ¼i=EztðÞ¼jωwL=WzbðÞ
ZL
0
d312=s11 E
cos ωL2xðÞ
2v
cos ωL
2v
0
B
B
@1
C
C
AEz
2
6
6
4
+ε33Xd31 2=s11E
Ez#dx
¼jωwL=bðÞε33LC½1+ d312=ε33 LCs11E
ðtan ωL=2vðÞ=ωL=2vðÞ,
(1.32)
where wis the width, Lis the length, bis the thickness of the rectangular
piezo-sample, and Vis the applied voltage. ε33LC is the permittivity in a
longitudinally clamped sample, which is given by
ε33LC ¼ε33 Xd312=s11E
:(1.33)
You will find below that ε33LC ¼ε33 x1¼ε33X1d31 2
s11Eε33 X
!"#
¼
ε33X1k31 2
, which is called “damped” permittivity, purely electrostatic
capacitance. The piezoelectric resonance is achieved where the admittance
becomes infinite or the impedance (Z¼1/Y) is zero. The resonance fre-
quency f
R
is calculated from Eq. (1.32) (by putting ωL/2v¼π/2), and
the fundamental frequency is given by
fR¼ωR=2π¼v=2L¼1=2Lffiffiffiffiffiffiffiffiffiffiffi
ρs11E
p
:(1.34)
311.2 PIEZOELECTRIC MATERIALS—PRESENT STATUS
On the other hand, the antiresonance state is generated for zero admit-
tance or infinite impedance:
ωAL=2vðÞcot ωAL=2vðÞ¼d312=ε33 LCs11E¼k312=1k312
:(1.35)
The final transformation is provided by the following definition:
k31 ¼d31=ffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
s11Eε33 X
p:(1.36)
The resonance and antiresonance states are both mechanical resonance
state with amplified strain/displacement states, but they are very differ-
ent from the driving viewpoints. The mode difference is described by the
following intuitive model.
20
In a high electromechanical coupling material
with kalmost equal to 1, the resonance or antiresonance states appear for
tan(ωL/2v)¼∞or 0 [i.e., ωL/2v¼(m1/2)πor mπ(m: integer)], respec-
tively, by neglecting the damped capacitance term. The strain amplitude
x
1
distribution for each state [calculated using Eq. (1.29)] is illustrated
in Fig. 1.18. In the resonance state, large strain amplitudes and large capac-
itance changes (called motional capacitance) are induced, and the current
can easily flow into the device. In contrast, at the antiresonance, the large
strains are induced locally at nodal line regions in the device, but compen-
sate completely in total, resulting in no capacitance change, and the cur-
rent cannot flow easily into the sample. Thus, for a high k
31
plate the first
antiresonance frequency f
A
should be twice as large as the first resonance
frequency f
R
. Both resonance and antiresonance states are in the mechan-
ical resonances excited under low voltage/high current or high voltage/
low current, which can create large strain in the sample under minimum
input electrical energy. The stress X
1
at the plate ends (x¼0 and L) is sup-
posed to be zero in both cases. However, though the strain x
1
at the plate
ends is zero for the resonance, the strain x
1
is not zero (actually the max-
imum) for the antiresonance. This means that there is only one vibration
node at the plate center for the resonance (top-left in Fig. 1.18), and there
are two additional nodes close at both plate ends for the antiresonance
(top-right in Fig. 1.18). This occurs because of the antiresonance drive,
in other words, high voltage/low current (minimum power) drive due
to the high impedance. The converse piezo-effect strain under Edirectly
Resonance Antiresonance
Low coupling High coupling
m=1 m=1
m=2 m=2
FIG. 1.18 Strain distribution in the resonant and antiresonant states.
32 1. THE DEVELOPMENT OF PIEZOELECTRIC MATERIALS AND THE NEW PERSPECTIVE
via d
31
(uniform strain in the sample) superposes on the mechanical res-
onance strain distribution (distributed strain with nodes in the sample),
two strains of which have exactly the same level theoretically at the anti-
resonance for k
31
¼1.
In a typical case, where k
31
¼0.3, the antiresonance state varies from
the previously mentioned mode and becomes closer to the resonance
mode (top-center in Fig. 1.18). The low-coupling material exhibits an
antiresonance mode where the capacitance change due to the size change
(motional capacitance) is compensated by the current required to charge up
the static capacitance (called damped capacitance). Thus, the antiresonance
frequency f
A
will approach the resonance frequency f
R
.
The general procedure for calculating the piezoelectric parameters (k
31
,
d
31
,s11E,andε33X) from the admittance/impedance spectrum measure-
ment is described below:
(1) The sound velocity vin the specimen is obtained from the resonance
frequency f
R
(see Fig. 1.17), using Eq. (1.34):f
R
¼v/2L.
(2) Knowing the density ρ, the elastic compliance s11Ecan be calculated from
the sound velocity v:v¼1=ffiffiffiffiffiffiffiffiffiffiffi
ρs11E
p.
(3) The electromechanical coupling factor k
31
is calculated from the vvalue
and the antiresonance frequency f
A
through Eq. (1.35). Especially in low-
coupling piezoelectric materials, the following approximate equation is
useful:
k312=1k31 2
¼π2=4
Δf=fR
ðÞΔf¼fAfR
ðÞ(1.37)
(4) Knowing the permittivity ε33Xfrom the independent measurement
under an off-resonance condition, the d
31
is calculated from k
31
through
Eq. (1.36):k31 ¼d31=ffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
s11Eε33 X
p.
Fig. 1.19A and B compares observed impedance curves of rod-shaped
samples for a typical kmaterial (PZT 5H, k
33
¼0.70) and a high-kmaterial
(PZN-PT single crystal, k
33
¼0.90). Note a large separation between the
resonance and antiresonance peaks in the high-kmaterial, leading to
the condition almost f
A
¼2f
R
. To the contrary, a regular PZT sample
exhibits f
A
¼1.3 f
R
. The bandwidth of the piezotransducer is defined by
(Δf/f
R
), leading to 100% for the PZN-PT sample and only 30% for PZT 5H.
1.2.3 Overview of Piezoelectric Materials
49
This section summarizes the current status of piezoelectric materials:
single-crystal materials, piezoceramics, piezopolymers, composites and
piezofilms. Table 1.2 shows the piezoelectric material parameters.
50
Quartz, with the highest mechanical quality factor, is used for low loss
transducers. The PZT family shows high dand ksuitable for high power
331.2 PIEZOELECTRIC MATERIALS—PRESENT STATUS
transducers. Sm-doped lead titanates exhibit extremely high mechanical
coupling anisotropy k
t
/k
p
, suitable for medical transducers. Piezopolymer
PVDF has small permittivity, leading to a high piezo gconstant, in addition
to mechanical flexibility, suitable for pressure/stress sensor applications.
k33 = 0.70
k33 = 0.90
fA= 465 kHz
fA= 584 kHz
= 1.3 fR
=2 fR
fR= 360 kHz
fR= 295 kHz
Frequency
(A)
(B
)
Frequenc
y
1/wC0
ImpedanceImpedance
FIG. 1.19 (A) Impedance curves for a reasonable kmaterial (PZT 5H, k
33
¼0.70), and (B) a
high-kmaterial (PZN-PT single crystal, k
33
¼0.90).
TABLE 1.2 Piezoelectric Properties of Representative Piezoelectric Materials
49,50
Parameter Quartz BaTiO
3
PZT
4
PZT
5H
(Pb,Sm)
TiO
3
PVDF-
TrFE
d
33
(pC/N) 2.3 190 289 593 65 33
g
33
(10
3
Vm/N) 57.8 12.6 26.1 19.7 42 380
k
t
0.09 0.38 0.51 0.50 0.50 0.30
k
p
0.33 0.58 0.65 0.03
ε
3X
/ε
0
5 1700 1300 3400 175 6
Q
M
>10
5
500 65 900 3–10
T
C
(°C) 120 328 193 355
34 1. THE DEVELOPMENT OF PIEZOELECTRIC MATERIALS AND THE NEW PERSPECTIVE
1.2.3.1 Single Crystals
Although piezoelectric ceramics are widely used for a large number of
applications, single crystal materials retain their utility, being essential for
applications such as frequency-stabilized oscillators and surface acoustic
devices. The most popular single-crystal piezoelectric materials are
quartz, lithium niobate (LiNbO
3
), and lithium tantalate (LiTaO
3
). The sin-
gle crystals are anisotropic, exhibiting different material properties
depending on the cut of the materials and the direction of bulk or surface
wave propagation.
Quartz is a well-known piezoelectric material. α-Quartz belongs to the
triclinic crystal system with point group 32 and has a phase transition at
537°C to its β-form, which is not piezoelectric. Quartz has a cut with a zero
temperature coefficient. For instance, quartz oscillators, operated in the
thickness shear mode of the AT-cut, are used extensively for clock sources
in computers, and frequency stabilized ones in TVs and VCRs. On the
other hand, an ST-cut quartz substrate with X-propagation has a zero tem-
perature coefficient for SAW, so it is used for SAW devices with highly
stabilized frequencies. Another distinguished characteristic of quartz is
an extremely high mechanical quality factor, Q
M
>10
5
.
Lithium niobate and lithium tantalate belong to an isomorphous crystal
system and are composed of oxygen octahedron. The Curie temperatures
of LiNbO
3
and LiTaO
3
are 1210 and 660°C, respectively. The crystal sym-
metry of the ferroelectric phase of these single crystals is 3 m, and the
polarization direction is along the c-axis. These materials have high elec-
tromechanical coupling factors for SAWs. In addition, large single crystals
can easily be obtained from their melt using the conventional Czochralski
technique. Thus, both materials occupy very important positions in the
SAW device application field.
Single crystals of Pb(Mg
1/3
Nb
2/3
)O
3
(PMN), Pb(Zn
1/3
Nb
2/3
)O
3
(PZN),
and their binary systems with PbTiO
3
(PMN-PT and PZN-PT) with
extremely large electromechanical coupling factors are discussed in the
following section.
1.2.3.2 Polycrystalline Materials
Barium titanate, BaTiO
3
, is one of the most thoroughly studied and
most widely used ferroelectric materials. Just below the Curie temp-
erature (130°C), the vector of the spontaneous polarization points in the
[0 0 1] direction (tetragonal phase), below 5°C it reorients in the [0 1 1]
(orthorhombic phase) and below 90°C in the [1 1 1] direction (rhombo-
hedral phase). The dielectric and piezoelectric properties of ferroelectric
ceramic BaTiO
3
can be affected by its own stoichiometry, microstructure,
and by dopants entering onto the Aor Bsite in solid solution. Modified
ceramic BaTiO
3
with dopants such as Pb or Ca ions have been developed
351.2 PIEZOELECTRIC MATERIALS—PRESENT STATUS
to stabilize the tetragonal phase over a wider temperature range and
have been used as commercial piezoelectric materials. After the discovery
of PZT, BT’s role in piezoelectric devices ceased, and it is primarily used
in capacitors at present. However, in these 10 years, once Pb usage will
be strictly regulated, interest in BT based piezoceramics may revive.
Piezoelectric Pb(Ti,Zr)O
3
solid solutions (PZT) ceramics discovered in
the 1950s are widely used nowadays because of their superior piezoelectric
properties. The phase diagram for the PZT system (PbZr
x
Ti
1x
O
3
)is
shown in Fig. 1.20. The crystalline symmetry of this solid-solution system
is determined by the Zr content. Lead titanate also has a tetragonal ferroelec-
tric phase of a perovskite structure. With increasing Zr content, x, the tetrag-
onal distortion decreases and at x>0.52 the structure changes from the
tetragonal 4mm phase to another ferroelectric phase of rhombohedral 3 m
symmetry.The line dividing these two phases is called the morphotropic phase
boundary (MPB). The boundary composition is considered to have both
tetragonal and rhombohedral phases coexisting together. Fig. 1.21 shows
the dependence of several piezoelectric dconstants on composition near
the MPB. The dconstants have their highest values near the MPB. This
enhancement in piezoelectric effect is attributed to the increased ease of
reorientation of the polarization under an applied electric field.
Doping the PZT material with donor or acceptor ions changes its prop-
erties dramatically. Donor doping with ions such as Nb
5+
or Ta
5+
provides
“soft” PZTs, such as PZT-5, because of the facility of domain motion due
to the resulting Pb-vacancies. On the other hand, acceptor doping with
Fe
3+
or Sc
3+
leads to “hard” PZTs, such as PZT-8, because the oxygen
vacancies will pin the domain wall motion.
PZT in a ternary solid solution with another perovskite phase has been
investigated intensively by Japanese ceramic companies. Examples of
these ternary compositions are the following: PZTs in a solid solution
with Pb(Mg
1/3
Nb
2/3
)O
3
(Panasonic), Pb(Zn
1/3
Nb
2/3
)O
3
(Toshiba), Pb
(Mn
1/3
Sb
2/3
)O
3
, Pb(Co
1/3
Nb
2/3
)O
3
, Pb(Mn
1/3
Nb
2/3
)O
3
, Pb(Ni
1/3
Nb
2/3
)
O
3
(NEC), Pb(Sb
1/2
Sn
1/2
)O
3
, Pb(Co
1/2
W
1/2
)O
3
, and Pb(Mg
1/2
W
1/2
)O
3
(Du Pont)—all of which were patented by different companies (almost
all composition patents have already expired).
Table 1.3 summarizes piezoelectric, dielectric, and elastic properties
of typical PZTs: “soft” PZT-5H, semihard PZT-4, and “hard” PZT-8. Note
that soft PZTs exhibit high k, high d, and high ε, in comparison with
hard PZTs, while Q
M
is quite high in hard PZTs. Thus, soft PZTs should
be used for off-resonance applications, while hard PZTs are suitable to
the resonance applications.
The end member of PZT, lead titanate has a large crystal distortion.
PbTiO
3
has a tetragonal structure at room temperature with its tetragon-
ality c/a¼1.063. The Curie temperature is 490°C. Densely sintered PbTiO
3
ceramics cannot be obtained easily, because they break up into a powder
36 1. THE DEVELOPMENT OF PIEZOELECTRIC MATERIALS AND THE NEW PERSPECTIVE
when cooled through the Curie temperature due to the large spontaneous
strain. Lead titanate ceramics modified by adding a small amount of addi-
tives exhibit a high piezoelectric anisotropy. Either (Pb,Sm)TiO
351
or (Pb,
Ca)TiO
352
exhibits an extremely low planar coupling, that is, a large k
t
/k
p
ratio. Here, k
t
and k
p
are thickness-extensional and planar electromechan-
ical coupling factors, respectively. Since these transducers can generate
500
400
300
200
100
001020
Tetragonal Morphotropic
phase boundary
Rhombohedral
Cubic
PSPS
aaa
a
a
aa
a
c
30 40 50 60 70 80 90 100
PbTiO3PbZrO3
Mole % PbZrO3
Temperature (°C)
FIG. 1.20 Phase diagram of lead zirconate titanate (PZT).
800
600
400
200
0
48 50 52 54
Mole % PbZrO3
dij (´10−12 C/N)
−d31
d33
d15
56 58 60
FIG. 1.21 Dependence of several dconstants on composition near the morphotropic phase
boundary in the PZT system.
371.2 PIEZOELECTRIC MATERIALS—PRESENT STATUS
purely longitudinal waves through k
t
associated with no transverse waves
through k
31
, clear ultrasonic imaging is expected without a “ghost” caused
by the transverse wave. (Pb,Nd)(Ti,Mn,In)O
3
ceramics with a zero temper-
ature coefficient of the SAW delay have been developed as superior sub-
strate materials for SAW device applications.
53
TABLE 1.3 Piezoelectric, Dielectric, and Elastic Properties of Typical PZTs
Soft PZT-5H Semi-Hard PZT-4 Hard PZT-8
EM coupling factor
k
p
0.65 0.58 0.51
k
31
0.39 0.33 0.30
k
33
0.75 0.70 0.64
k
15
0.68 0.71 0.55
Piezoelectric coefficient
d
31
(10
12
m/V) 274 122 97
d
33
593 285 225
d
15
741 495 330
g
31
(10
3
Vm/N) 9.1 10.6 11.0
g
33
19.7 24.9 25.4
g
15
26.8 38.0 28.9
Permittivity
ε
33X
/ε
0
3400 1300 1000
ε
11X
/ε
0
3130 1475 1290
Dielectric loss (tan δ) (%) 2.00 0.40 0.40
Elastic compliance
s
11E
(10
12
m
2
/N) 16.4 12.2 11.5
s
12E
4.7 4.1 3.7
s
13E
7.2 5.3 4.8
s
33E
20.8 15.2 13.5
s
44E
43.5 38.5 32.3
Mechanical Q
M
65 500 1000
Density ρ(10
3
kg/m
3
) 7.5 7.5 7.6
Curie temp (°C) 193 325 300
38 1. THE DEVELOPMENT OF PIEZOELECTRIC MATERIALS AND THE NEW PERSPECTIVE
1.2.3.3 Relaxor Ferroelectrics
Relaxor ferroelectrics can be prepared either in polycrystalline form
or as single crystals. They differ from the previously mentioned normal
ferroelectrics in that they exhibit a broad phase transition from the
paraelectric to ferroelectric state, a strong frequency dependence of the
dielectric constant (i.e., dielectric relaxation) and a weak remanent polari-
zation. Lead-based relaxor materials have complex disordered perovskite
structures.
Relaxor-type electrostrictive materials, such as those from the lead
magnesium niobate-lead titanate, Pb(Mg
1/3
Nb
2/3
)O
3
-PbTiO
3
(or PMN-
PT), solid solution are highly suitable for actuator applications. This
relaxor ferroelectric also exhibits an induced piezoelectric effect. That
is, the electromechanical coupling factor k
t
varies with the applied
DC bias field. As the DC bias field increases, the coupling increases and
saturates. Since this behavior is reproducible (no hysteresis), these
materials can be applied as ultrasonic transducers that are tunable by
the bias field.
54
Single-crystal relaxor ferroelectrics with the MPB composition show
tremendous promise as ultrasonic transducers and electromechanical
actuators. Single crystals of Pb(Mg
1/3
Nb
2/3
)O
3
(PMN), Pb(Zn
1/3
Nb
2/3
)
O
3
(PZN) and binary systems of these materials combined with
PbTiO
3
(PMN-PT and PZN-PT) exhibit extremely large electromechanical
coupling factors.
25,55
Large coupling coefficients and large piezoelectric
constants have been found for crystals from the MPBs of these solid
solutions. PZN-8%PT single crystals were found to possess a high k
33
value of 0.94 for the (0 0 1) perovskite crystal cuts; this is very
high compared to the k
33
of around 0.70–0.80 for conventional PZT
ceramics.
1.2.3.4 Polymers
Polyvinylidene difluoride, PVDF or PVF2, is piezoelectric when
stretched during fabrication. Thin sheets of the cast polymer are then
drawn and stretched in the plane of the sheet, in at least one direction
and frequently also in the perpendicular direction, to transform the mate-
rial to its microscopically polar phase. Crystallization from the melt forms
the nonpolar α-phase, which can be converted into the polar β-phase by a
uni-axial or bi-axial drawing operation; the resulting dipoles are then reor-
iented through electric poling (see Fig. 1.22). Large sheets can be manufac-
tured and thermally formed into complex shapes. The copolymerization
of vinylidene difluoride with trifluoroethylene (TrFE) results in a random
copolymer (PVDF-TrFE) with a stable, polar β-phase. This polymer need
not be stretched; it can be poled directly as formed. A thickness-mode
391.2 PIEZOELECTRIC MATERIALS—PRESENT STATUS
coupling coefficient of 0.30 has been reported. Piezoelectric polymers have
the following characteristics:
(a) small piezoelectric dconstants (for actuators) and large gconstants
(for sensors), due to small permittivity
(b) light weight and soft elasticity, leading to good acoustic impedance
matching with water or the human body
(c) a low mechanical quality factor Q
M
, allowing for a broad resonance
band width
Such piezoelectric polymers are used for directional microphones and
ultrasonic hydrophones.
1.2.3.5 Composites
Piezo-composites comprising piezoelectric ceramic and polymer
phases are promising materials because of their excellent and readily tai-
lored properties. The geometry for two-phase composites can be classified
according to the dimensional connectivity of each phase into 10 structures:
0–0, 0–1, 0–2, 0–3, 1–1, 1–2, 1–3, 2–2, 2–3, and 3–3.
33
A1–3 piezo-composite,
such as the PZT-rod:polymer composite, is one of the most promising con-
figurations. The advantages of this composite are high coupling factors,
low acoustic impedance, good matching to water or human tissue,
mechanical flexibility, broad bandwidth in combination with a low
mechanical quality factor, and the possibility of making undiced arrays
by structuring the electrodes. The thickness-mode electromechanical cou-
pling of the composite can exceed the k
t
(0.40–0.50) of the constituent
ceramic, approaching almost the value of the rod-mode electromechanical
coupling, k
33
(0.70–0.80) of that ceramic.
56
The electromechanical coupling
factor of the composites is much superior to the pure polymer piezoelec-
trics. Acoustic impedance is the square root of the product of its density
and elastic stiffness. The acoustic match to tissue or water (1.5 Mrayls)
[CH2CF2]n
Carbon
Fluoride
Hydrogen
z
y
x
FIG. 1.22 Structure of polyvinylidene difluoride (PVDF).
40 1. THE DEVELOPMENT OF PIEZOELECTRIC MATERIALS AND THE NEW PERSPECTIVE
of the typical piezoceramics (20–30 Mrayls) is significantly improved by
forming a composite structure, that is, by replacing some of the heavy, stiff
ceramic with a light, soft polymer. Piezoelectric composite materials are
especially useful for underwater sonar and medical diagnostic ultrasonic
transducer applications. Fujifilm unveiled their bendable and foldable 0:3
composites (PZT fine powder was mixed in a polymer film) through a
news release; its superior acoustic performance seems to be promising
for flat-speaker applications.
57
1.2.4 Thin-Films
Both zinc oxide (ZnO) and aluminum nitride (AlN) are simple binary
compounds with a Wurtzite-type structure, which can be sputter-
deposited as a c-axis oriented thin film on a variety of substrates. Since
ZnO has reasonable piezoelectric coupling, thin films of this material are
widely used in bulk acoustic and SAW devices. The fabrication of highly
oriented (along c) ZnO films have been studied and developed extensively.
However, the performance of ZnO devices is limited, due to their low pie-
zoelectric coupling (20%–30%). PZT thin films are expected to exhibit
higher piezoelectric properties. At present the growth of PZT thin films
is being carried out for use in microtransducers and microactuators.
1.2.4.1 Thin Film Preparation Technique
Techniques for fabrication of oxide thin films are classified into phys-
ical and chemical processes:
(a) Physical processes
electron beam evaporation
RF sputtering, DC sputtering
ion beam sputtering
ion plating
(b) Chemical processes
sol-gel method (dipping, spin coating etc.)
chemical vapor deposition (CVD)
MOCVD
liquid phase epitaxy, melting epitaxy, capillary epitaxy, etc.
Sputtering has been most commonly used for ferroelectric thin films
such as LiNbO
3
, PLZT, and PbTiO
3
.Fig. 1.23 shows the principle of a mag-
netron sputtering apparatus. Heavy Ar plasma ions bombard the cathode
(target) and eject its atoms. These atoms are deposited uniformly on the
substrate in an evacuated enclosure. Choosing a suitable substrate and
deposition condition, single crystal-like epitaxially deposited films can
be obtained. The sol-gel technique has also been employed for processing
411.2 PIEZOELECTRIC MATERIALS—PRESENT STATUS
PZT films. Applications of thin film ferroelectrics include memories, SAW
devices, piezo sensors and micromechatronic or MEMS (micro electrome-
chanical system) devices.
As was discussed with regard to Fig. 1.8 in the previous section, (0 0 1)
epitaxially oriented PZT rhombohedral composition films are most
suitable from the application viewpoint.
28
Kalpat et al. demonstrated
(0 0 1) and (1 1 1) oriented films on the same Pt-coated Si substrate by
changing the rapid thermal annealing profile.
58
Fig. 1.24A and B shows
the PZT (70/30) films with (0 0 1) and (1 1 1) orientations.
1.2.4.2 MEMS Application
The micromachining process used by the author’s group to fabricate the
PZT micropump is illustrated in Fig. 1.25. The etching process for the sil-
icon:PZT unit is shown on the left-hand side of the figure and that for the
glass plate is shown on the right-hand side. A schematic of the micropump
for a blood tester is pictured in Fig. 1.26.
58
The blood sample and test che-
micals enter the system through the two inlets, shown in Fig. 1.26, are
mixed in the central cavity, and finally are passed through the outlet
for analysis. The movement of the liquids through the system occurs
through the bulk bending of the PZT diaphragm in response to the drive
potential provided by the interdigital surface electrodes.
A
r
Gas
N
S
N
S
S
N
Heater
Holder
Substrate
Magnetic
field
Vacuum pump
Target
Plasma
High f power supply
O2
FIG. 1.23 Principle of a magnetron sputtering apparatus.
42 1. THE DEVELOPMENT OF PIEZOELECTRIC MATERIALS AND THE NEW PERSPECTIVE
(
A
)(
B
)
0
200
400
600
800
0 20 40 60 80 100
PZT(100)
PZT(111)
Annealing time (s) 2q
Temperature (°C)
20 25 30 35 40 45 50
CPS (abritrary units)
PZT(100) PZT(200)
PZT(111)
FIG. 1.24 Epitaxially grown rhombohedral (70/30) PZT films with (0 0 1) and (1 1 1) ori-
entations: (A) optimum rapid thermal annealing profiles and (B) X-ray diffraction patterns
for films grown according to these profiles.
58
Pt/Ti/Silicon on
insulator wafer (SOI)
PZT thin film sputtering
Top electrode Au/Ti deposition
Top electrode patterning
(photolithography and lift-off)
Deep reactive Ion-etching (DRIE)
membrane formation
Anodic bonding to silicon
wafer
Masking and wet etching
formation of cavity in glass
Bottom glass plate
FIG. 1.25 The micromachining process used to fabricate a PZT micropump.
58
Glass
wafer
Inlet Inlet
Outlet
SiO2/Si
Top
electrode Bottom
electrode
PZT IDTs
FIG. 1.26 A schematic diagram of the structure of a PZT micropump.
58
Actual size:
4.5 mm4.5 mm2 mm.
431.2 PIEZOELECTRIC MATERIALS—PRESENT STATUS
1.2.4.3 Constraints in Thin/Thick Films
The thin film structure is inevitably affected by four significant
parameters:
(1) Size constraints: Similar to a powder sample, there may exist a
critical film thickness below which the ferroelectricity would
disappear.
59
(2) Stress from the substrate: Tensile or compressive stress is generated due
to thermal expansion mismatch between the film and the substrate,
sometimes leading to a higher coercive field for domain reorientation.
Curie temperature is also modified with a rate of 50°C per 1 GPa. We
may manipulate the Curie temperature to increase or decrease,
theoretically owing to the induced stress.
(3) Epitaxial growth: Crystal orientation dependence should be also
considered, similar to the case of single crystals. An example can be
found in a rombohedral composition PZT, which is supposed to
exhibit the maximum performance when the P
s
direction is arranged
57 degree cant from the film normal direction (i.e., (0 0 1)
crystallographic orientation).
28
(4) Preparation constraint: Si substrate requires a low sintering
temperature of the PZT film. Typically 800°C for a short period is
the maximum for preparing the PZT, which may limit the
crystallization of the film, leading to the reduction of the properties.
A metal electrode on a Si wafer such as Pt also limits the
crystallinity of the PZT film.
1.3 PIEZOELECTRIC DEVICES—BRIEF REVIEW
OF APPLICATIONS
1.3.1 Pressure Sensors/Accelerometers/Gyroscopes
One of the basic applications of piezoelectric ceramics is a gas igniter.
The very high voltage generated in a piezoelectric ceramic under applied
mechanical stress can cause sparking and ignite the gas. There are two
means to apply the mechanical force: either by a rapid, pulsed application
or by a more gradual, continuous increase.
Piezoelectric ceramics can be employed as stress sensors and accelera-
tion sensors, because of the direct piezoelectric effect.Fig. 1.27 shows a 3D
stress sensor designed by Kistler. By combining an appropriate number
of quartz crystal plates (extensional and shear types), the multilayer
device can detect 3D stresses.
60
Fig. 1.28 shows a cylindrical gyroscope commercialized by NEC-Tokin
(Japan).
61
The cylinder has six divided electrodes, one pair of which is
44 1. THE DEVELOPMENT OF PIEZOELECTRIC MATERIALS AND THE NEW PERSPECTIVE
used to excite the fundamental bending vibration mode, while the other
two pairs are used to detect the acceleration. When the rotational acceler-
ation is applied about the axis of this gyro, the voltage generated on the
electrodes is modulated by the Coriolis force. By subtracting the signals
between the two sensor electrode pairs, a voltage directly proportional
to the acceleration can be obtained.
1.3.2 Piezoelectric Vibrators/Ultrasonic Transducers
1.3.2.1 Piezoelectric Vibrators
In the use of mechanical vibration devices such as filters or oscillators,
the size and shape of a device are very important, and both the vibra-
tional mode and the ceramic material must be considered. The resonance
ZY
1
2
+++++
–––––
+++++
–––––
++++
++++
+
–––––
––––
++++
––––
++++
––––
3
4
X
X
Z
Y
FIG. 1.27 3D stress sensor (by Kistler).
60
Support
Holde
r
Vibrator
Lead
FIG. 1.28 Cylindrical gyroscope (by NEC-Tokin).
451.3 PIEZOELECTRIC DEVICES—BRIEF REVIEW OF APPLICATIONS
frequency of the bending mode in a centimeter-size sample that ranges
from 100 to 1000 Hz, which is much lower than that of the thickness
mode (100 kHz). For these vibrator applications the piezoceramic should
have a high mechanical quality factor (Q
M
) rather than a large piezoelec-
tric coefficient d; that is, hard piezoelectric ceramics are preferable.
For speakers or buzzers audible by humans, devices with a rather low
resonance frequency are used (100 Hz–2 kHz range). Examples are a
unimorph consisting of one piezoceramic plate bonded with a metallic
shim, a bimorph consisting of two piezoceramic plates bonded together,
and a piezoelectric fork consisting of a piezo-device and a metal fork. A
piezoelectric buzzer design has merits such as high electric power effi-
ciency, compact size, and long life. A state-of-the-art speaker has only a
0.7 mm ultra-thin thickness and a 0.4 g weight.
62
The power consumption
is only 1/5–2/3 compared to electromagnetic types. The piezo-speaker
has wide frequency range and high sound pressure, and in particular
no interference with credit cards (with a magnetic memory strip), which
is important nowadays.
1.3.2.2 Ultrasonic Transducers
Ultrasonic waves are now used in various fields. The sound source
is made from piezoelectric ceramics, as well as magnetostrictive mate-
rials. Piezoceramics are generally superior in efficiency and in size to
magnetostrictive materials. In particular, hard piezoelectric materials
with a high Q
M
are preferable because of high power generation
without heat generation. A liquid medium is usually used for sound
energy transfer. Ultrasonic washers; ultrasonic microphones; sonars for
short-distance remote control, underwater detection, and fish finding;
and nondestructive testers are typical applications of piezoelectric mate-
rials. Ultrasonic scanning detectors are useful in medical electronics for
clinical applications ranging from diagnosis to therapy and surgery.
(a) Ultrasonic imaging
One of the most important applications is based on the ultrasonic
echo field.
63,64
Ultrasonic transducers convert electrical energy into
a mechanical form when generating an acoustic pulse, and they con-
vert mechanical energy into an electrical signal when detecting its
echo. The transmitted waves propagate into a body and echoes are
generated which travel back to be received by the same transducer.
These echoes vary in intensity according to the type of tissue or body
structure, thereby creating images. An ultrasonic image represents
the mechanical properties of the tissue, such as density and elasticity.
We can recognize anatomical structures in an ultrasonic image
since the organ boundaries and fluid-to-tissue interfaces are easily
46 1. THE DEVELOPMENT OF PIEZOELECTRIC MATERIALS AND THE NEW PERSPECTIVE
discerned. The ultrasonic imaging process can also be carried out in
real time. This means we can follow rapidly moving structures such
as the heart without motion distortion. In addition, ultrasound is
one of the safest diagnostic imaging techniques. It does not use ioniz-
ing radiation like X-rays and thus is routinely used for fetal and obstet-
rical imaging. Useful areas for ultrasonic imaging include cardiac
structures, the vascular systems, the fetus, and abdominal organs such
as the liver and kidneys. In brief, it is possible to see inside the human
body without breaking the skin by using a beam of ultrasound.
Fig. 1.29 shows the basic ultrasonic transducer geometry. The trans-
ducer is mainly composed of three layers: matching layer, piezoelec-
tric ceramic, and backing layer.
65
One or more matching layers are
used on the surface of the piezoceramic array to increase sound trans-
missions into tissues. The backing is added to the rear of the trans-
ducer in order to dampen the acoustic backwave and to reduce the
pulse duration. Piezoelectric materials are used to generate and detect
ultrasound. In general, broadband transducers should be used for
medical ultrasonic imaging. The broad bandwidth response corre-
sponds to a short pulse length, resulting in better axial resolution.
Three factors are important in designing broad bandwidth trans-
ducers: acoustic impedance matching,ahigh electromechanical coupling
coefficient of the transducer, and electrical impedance matching. These
pulse echo transducers operate based on thickness mode resonance
of the piezoelectric thin plate. Further, a low planar mode coupling
coefficient, k
p
, is beneficial for limiting energies being expended in
nonproductive lateral mode. A large dielectric constant is necessary
to enable a good electrical impedance match to the system, especially
with tiny piezoelectric sizes.
There are various types of transducers used in ultrasonic imaging.
Mechanical sector transducers consist of single, relatively large reso-
nators and can provide images by mechanical scanning such as wob-
bling. Multiple element array transducers permit discrete elements to
be individually accessed by the imaging system and enable electronic
focusing in the scanning plane to various adjustable penetration
depths through the use of phase delays. Two basic types of array trans-
ducers are linear and phased (or sector). A linear array is a collection of
elements arranged in one direction, producing a rectangular display
(see Fig. 1.30). A curved linear (or convex) array is a modified linear
array whose elements are arranged along an arc to permit an enlarged
trapezoidal field of view. The elements of these linear type array
transducers are excited sequentially group by group with the sweep
of the beam in one direction. These linear array transducers are used
for radiological and obstetrical examinations. On the other hand, in a
471.3 PIEZOELECTRIC DEVICES—BRIEF REVIEW OF APPLICATIONS
phased array transducer the acoustic beam is steered by signals that
are applied to the elements with delays, creating a sector display. This
transducer is useful for cardiology applications where positioning
between the ribs is necessary.
Figure 1.31 demonstrates the superiority of the PZN-PT single crys-
tal to the PZT ceramic for medical imaging transducer applications,
Piezoelectric element
Matching layer
Ultrasonic
beam
Backing
Input
pulse
FIG. 1.29 Basic transducer geometry for acoustic imaging applications.
L
W
Piezoelectric vibrato
r
Backing
(A)
(
B
)
T
FIG. 1.30 Linear array type ultrasonic probe: (A) vibrator element and (B) structure of an
array-type ultrasonic probe.
48 1. THE DEVELOPMENT OF PIEZOELECTRIC MATERIALS AND THE NEW PERSPECTIVE
developed by Toshiba Corporation.
66
Conventionally, the medical
doctor needs to use two different frequency PZT probes, one
(2.5 MHz) for checking wider and deeper area and the other
(3.75 MHz) for monitoring the specified area with a better resolution.
The PZN-PT single crystal (with very high k
33
and k
t
) probe provides
two additional merits: (1) wide bandwidth—without changing the
probe, the doctor can just switch the drive frequency from 2.5 to
3.75 MHz— and(2) a strong signal; because of the high electromechan-
ical coupling, the receiving signal level is enhanced more than double
compared with the PZT probe.
(b) Sonochemistry
Fundamental research on “sonochemistry” is now very rapidly
occurring. With using the “cavitation” effect, toxic materials such as
dioxin and trichloroethylene can be easily transformed into innocuous
materials at room temperature. Ultrasonic distillation is also possible
at room temperature for obtaining highly concentrated Japanese sak
e.
Unlike the regular boiling distillation, this new method gives sak
ea
much higher alcoholic concentration, while keeping gorgeous taste
and fragrance. Fig. 1.32A shows the alcoholic concentration in the base
solution and mist. This high-quality sak
e product is now commer-
cially available.
68
High power ultrasonic technology is applicable to transdermal
drug delivery. The Penn State researchers are working to commercial-
ize a “needle-free” injection system of insulin by using cymbal piezo-
actuators (see Fig. 1.32B).
67
FIG. 1.31 Ultrasonic imaging with the two PZT ceramic probes (left) and with the PZN-PT
single crystal probe (right). Courtesy of Toshiba.
491.3 PIEZOELECTRIC DEVICES—BRIEF REVIEW OF APPLICATIONS
1.3.2.3 Resonators/Filters
When a piezoelectric body vibrates at its resonant frequency, it absorbs
considerably more energy than at other frequencies, resulting in a dram-
atic decrease in the impedance. This phenomenon enables piezoelectric
materials to be used as a wave filter. A filter is required to pass a certain
selected frequency band or to block a given band. The bandwidth of a
filter fabricated from a piezoelectric material is determined by the square
of the coupling coefficient k, that is, it is nearly proportional to k
2
.
The background is from the relation k31 2=1k312
¼π2=4
Δf=fR
ðÞ,
where Δf¼f
A
f
R
, and the bandwidth is provided by Δf. Quartz crystals
with a very low k value of about 0.1 can pass very narrow frequency
bands of approximately 1% of the center resonance frequency. On the
other hand, PZT ceramics with a planar coupling coefficient of about
0.5 can easily pass a band of 10% of the center resonance frequency.
The sharpness of the passband is dependent on the mechanical quality
factor Q
M
of the materials. Quartz also has a very high Q
M
of about 10
6
,
which results in a sharp cut-off to the passband and a well-defined
oscillation frequency.
A simple resonator is a thin disc type, electroded on its plane faces
and vibrating radially, for filter applications with a center frequency
ranging from 200 kHz to 1 MHz and with a bandwidth of several per-
cent of the center frequency. For a frequency of 455 kHz the disc diam-
eter needs to be about 5.6 mm. However, if the required frequency is
higher than 10 MHz, other modes of vibration such as the thickness
extensional mode are exploited, because of its smaller size. The
100
(
A
)(
B
)
50
50
Ethanol mol concentration in solution (mol %)
Boiling distillation
Ethanol mol concentration in mist (mol %)
1000
10°C 30°C 50°C
FIG. 1.32 (A) Room temperature distillation with high ultrasonic power and (B) a trans-
dermal insulin drug delivery system using cymbal transducers.
67
(A) Courtesy of Matsuura
Brewer and (B) Courtesy of Paul Perreault.
50 1. THE DEVELOPMENT OF PIEZOELECTRIC MATERIALS AND THE NEW PERSPECTIVE
trapped-energy type filters made from PZT ceramics have been widely
used in the intermediate frequency range for applications such as the
10.7 MHz FM radio receiver and transmitter. When the trapped-energy
phenomena are utilized, the overtone frequencies are suppressed. The
plate is partly covered with electrodes of a specific area and thickness.
The fundamental frequency of the thickness mode of the ceramic
beneath the electrode is less than that of the unelectroded portion,
because of the extra inertia of the electrode mass. The lower-frequency
wave of the electroded region cannot propagate into the unelectroded
region. The higher-frequency overtones, however, can propagate away
into the unelectroded region. This is called the trapped-energy principle.
Fig. 1.33 shows a schematic drawing of a trapped-energy filter.Inthis
structure the top electrode is split so that coupling between the two
parts will only be efficient at resonance. More stable filters suitable
for telecommunication systems have been made from single crystals
such as quartz or LiTaO
3
.
1.3.3 SAW Devices
Asurface acoustic wave (SAW), also called a Rayleigh wave, is essentially a
coupling between longitudinal and shear waves. The energy carried by
the SAW is confined near the surface. An associated electrostatic wave
exists for a SAW on a piezoelectric substrate, which allows electroacoustic
coupling via a transducer. The advantages of SAW technology are the
following
69,70
:
(1) The wave can be electroacoustically accessed and trapped at the
substrate surface and its velocity is approximately 10
4
times slower
than an electromagnetic wave.
(2) The SAW wavelength is on the same order of magnitude as line
dimensions produced by photolithography and the lengths for both
short and long delays are achievable on reasonably sized substrates.
Electrode
Ceramic plate
Top Bottom
FIG. 1.33 Schematic drawing of a trapped-energy filter.
511.3 PIEZOELECTRIC DEVICES—BRIEF REVIEW OF APPLICATIONS
There is a very broad range of commercial system applications that
include front-end and IF (intermediate frequency) filters, CATV (commu-
nity antenna television) and VCR (video cassette recorder) components,
synthesizers, analyzers, and navigators. In SAW transducers, finger
(interdigital) electrodes provide the ability to sample or trap the wave,
and the electrode gap gives the relative delay. A SAW filter is composed
of a minimum of two transducers. A schematic of a simple SAW bidirec-
tional filter is shown in Fig. 1.34. A bidirectional transducer radiates
energy equally from each side of the transducer. Energy that is not asso-
ciated with the received signal is absorbed to eliminate spurious
reflection.
Various materials are currently being used for SAW devices. The most
popular single-crystal SAW materials are lithium niobate and lithium tan-
talate. The materials have different properties depending on the cut of the
material and the direction of propagation. The fundamental parameters
considered when choosing a material for a given device application are
SAW velocity, temperature coefficients of delay (TCD), electromechanical
coupling factor, and propagation loss. SAWs can be generated and
detected by spatially periodic, interdigital electrodes on the plane surface
of a piezoelectric plate. A periodic electric field is produced when an RF
source is connected to the electrode, thus permitting piezoelectric cou-
pling to a traveling surface wave. If an RF source with a frequency, f,is
applied to the electrode having periodicity, d, energy conversion from
an electrical to mechanical form will be maximum when
f¼f0¼vs=d, (1.38)
where v
s
is the SAW velocity and f
0
is the center frequency of the device.
The SAW velocity is an important parameter determining the center fre-
quency. Another important parameter for many applications is tempera-
ture sensitivity. For example, the temperature stability of the center
Input Output
SAW
Interdigital electrode
Piezoelectric substrate
FIG. 1.34 Fundamental structure of a surface acoustic wave device.
52 1. THE DEVELOPMENT OF PIEZOELECTRIC MATERIALS AND THE NEW PERSPECTIVE
frequency of SAW bandpass filters is a direct function of the temperature
coefficient for the velocity and the delay for the material used. The first-
order temperature coefficient of delay is given by
1=τðÞdτ=dTðÞ¼1=LðÞdL=dTðÞ1=vs
ðÞdvs=dTðÞ, (1.39)
where τ¼L/v
s
is the delay time and Lis the SAW propagation length. The
surface wave coupling factor, ks2, is defined in terms of the change in SAW
velocity that occurs when the wave passes across a surface coated with a
thin massless conductor, so that the piezoelectric field associated with the
wave is effectively short-circuited. The coupling factor, ks2, is expressed by
ks2¼2vfvm
ðÞ=vf, (1.40)
where v
f
is the free surface wave velocity and v
m
is the velocity on the
metallized surface. In actual SAW applications, the value of ks2relates
to the maximum bandwidth obtainable and the amount of signal loss
between input and output, which determines the fractional bandwidth
as a function of minimum insertion loss for a given material and filter.
Propagation loss is one of the major factors that determines the insertion
loss of a device and is caused by wave scattering at crystalline defects and
surface irregularities. Materials that show high electromechanical cou-
pling factors combined with small temperature coefficients of delay are
generally preferred. The free surface velocity, v
f
, of the material is a func-
tion of the cut angle and propagation direction. The TCD is an indication
of the frequency shift expected for a transducer due to a temperature
change and is also a function of the cut angle and propagation direction.
The substrate is chosen based on the device design specifications that
include operating temperature, fractional bandwidth, and insertion loss.
Piezoelectric single crystals such as 128 °Y-X(128 °-rotated-Y-cut
and X-propagation)—LiNbO
3
and X-112°Y(X-cut and 112 °-rotated-Y-
propagation)—LiTaO
3
have been extensively employed as SAW sub-
strates for applications in VIF filters. A c-axis oriented ZnO thin film
deposited on a fused quartz, glass, or sapphire substrate has also been
commercialized for SAW devices. Table 1.4 summarizes some important
material parameters for these SAW materials.
A delay line can be formed from a slice of glass such as PbO or K
2
O-
doped SiO
2
glass in which the velocity of sound is nearly independent
of temperature. PZT ceramic transducers are soldered on two metallized
edges of the slice of glass. The input transducer converts the electrical sig-
nal to a shear acoustic wave that travels through the slice. At the output
transducer the wave is reconverted into an electrical signal delayed by
the length of time taken to travel around the slice. Such delay lines are
used in color TV sets to introduce a delay of approximately 64 μs and
are also employed in videotape recorders.
531.3 PIEZOELECTRIC DEVICES—BRIEF REVIEW OF APPLICATIONS
Recent development for SAW actuator applications are interesting. A
liquid transportation system was developed by using a standing-wave
type SAW device.
71
A liquid droplet can be transported by controlling
the SAW wave.
1.3.4 Micromass Sensor
1.3.4.1 Biosensor
Quartz is not only for timers of clocks, but is also used for various
micromass sensors. Because the mechanical quality factor Q
M
is very
large (¼10
6
), the monitoring resolution of the resonance frequency reaches
Δf
R
/f
R
¼10
6
. Thus, even a small mass change on the quartz surface can be
finely detected through the resonance frequency shift.
This micromass sensor can be utilized for a biosensor for detecting
bacteria, such as Escherichia coli and salmonella. Levels as low as
10
4
–10
7
cells per mL are already critical to humans in the case of sal-
monella. Quartz oscillators can be used to detect this small amount
of salmonella bacteria. Fig. 1.35A shows the principle of this bio-
sensor, where the antibody/phage is coated on a single crystal quartz
oscillator. Once particular bacteria are captured selectively by the anti-
bodies, the surface mass of the oscillator is increased (see the SEM
photo of captured bacteria in Fig. 1.35B). The sensitivity 10
4
cells per
mL can be obtained.
72
TABLE 1.4 SAW Material Properties
Material
Cut-Propagation
direction
k
2
(%)
TCD
(ppm/C) V
0
(m/s) ε
r
Single
crystal
Quartz ST-X 0.16 0 3158 4.5
LiNbO
3
128 degree Y-X5.5 74 3960 35
LiTaO
3
X112 degree-Y0.75 1 8 3290 42
Li
2
B
4
O
7
(1 1 0)–<001>0.8 0 3467 9.5
Ceramici PZT-In
(Li
3/5
W
2/5
)O
3
1.0 10 2270 690
(Pb,Nd)(Ti,Mn,
In)O
3
2.6 <1 2554 225
Thin film ZnO/glass 0.64 15 3150 8.5
ZnO/Sapphire 1.0 30 5000 8.5
54 1. THE DEVELOPMENT OF PIEZOELECTRIC MATERIALS AND THE NEW PERSPECTIVE
1.3.4.2 Viscosity Sensor
Several companies, including Stanford Research Systems and Ulvac,
Japan, commercialized a microbalance to measure the viscosity of the liq-
uid. They used a thickness-shear mode of the AT-cut quartz for intention-
ally enhancing the resonance frequency shift by the viscosity.
73
1.3.5 Piezoelectric Transformers
When input and output terminals are fabricated on a piezo-device and
input/output voltage is changed through the vibration energy transfer,
the device is called a piezoelectric transformer. Piezoelectric transformers
were used in color TVs in the early 1970s, because of their compact size
in comparison with the conventional electromagnetic coil-type transfor-
mers. Since serious problems were found in terms of mechanical strength
(collapse occurred at the nodal point!) and in heat generation, the develop-
ment was terminated. However, because recent laptop computers with a
liquid crystal display require a very thin, no electromagnetic-noise
transformer to start the glow of a fluorescent back-lamp, the development
of the piezotransformer has revived, and the previous problems (mechan-
ical strength and heat generation) have been almost overcome in these
20 years.
Since the original piezotransformer was proposed by Rosen,
74
a variety
of such transformers has been investigated. Fig. 1.36 shows a fundamental
structure where two differently poled parts coexist in one piezoelectric
Substrate
Selectivity
Bacteria
Antibody/phage:
(
A
)
Antibodies/phages
Bacteria
Gold
Antibodies
(
B
)
Quartz
FIG. 1.35 (A) Principle of a biosensor, where the antibody/phage is coated on a single
crystal quartz oscillator. Once particular bacteria are captured selectively by the antibodies
(B), the surface mass of the oscillator is increased.
L1L2
w
t
Low voltage
input High voltage
output
FIG. 1.36 Piezoelectric transformer proposed by Rosen.
74
551.3 PIEZOELECTRIC DEVICES—BRIEF REVIEW OF APPLICATIONS
plate. A standing wave with a wavelength equal to the sample length is
excited, and a half wavelength exists on both the input (L
1
) and output
(L
2
) parts. The voltage rise ratio r(step-up ratio) is given for the unloaded
condition by the following:
r¼4=π2
k31k33 QML2=tðÞ2ffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
s33E=s11 E
p
hi
=1+ ffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
s33D=s11 E
p
i
:(1.41)
The rratio is increased with increasing (L
2
/t), where tis the thickness.
The derivation process can be found in Ref. 20.
NEC proposed a multilayer-type transformer (Fig. 1.37) in order to
increase the step-up ratio.
75
Usage of the third-order longitudinal mode
is another idea to distribute the stress concentration.
Step-down transformers for adaptor applications for portable equip-
ment such as laptop computers and mobile phones have also been devel-
oped. Fig. 1.38 shows a credit-card size 35 W adaptor for a laptop
computer, developed by Face Electronics, Taiheiyo Cement, in collabora-
tion with The Penn State University.
76
1.3.6 Piezoelectric Actuators
Piezoelectric and electrostrictive devices have become key components
in smart actuator systems such as precision positioners, miniature ultra-
sonic motors (USMs), and adaptive mechanical dampers. This section
FIG. 1.37 Multilayer-type transformer by NEC.
75
56 1. THE DEVELOPMENT OF PIEZOELECTRIC MATERIALS AND THE NEW PERSPECTIVE
reviews the developments of piezoelectric actuators with particular focus
on device designs, drive/control methods, and applications.
Piezoelectric actuators are forming an interdisciplinary field between
electronic and structural ceramics.
77–80
Application fields are classified
into three categories: positioners, motors, and vibration suppressors.
The manufacturing precision of optical instruments such as lasers and
cameras, and the positioning accuracy for fabricating semiconductor chips
that must be adjusted using solid-state actuators, are generally on the
order of 0.1 μm. Regarding conventional electromagnetic motors, tiny
motors smaller than 1 cm are often required in office or factory automation
equipment and are rather difficult to produce with sufficient energy effi-
ciency. Piezoelectric motors whose efficiency is insensitive to size are con-
sidered superior in the micromotor area. Vibration suppression in space
structures and military vehicles using piezoelectric actuators is another
promising field of application.
Solid-state displacement transducers controlled by temperature (shape
memory alloy) or a magnetic field (magnetostrictive alloy) have been pro-
posed, but they are generally inferior to the piezoelectric/electrostrictive
ceramic actuators because of current technological trends aimed at reduced
driving power and miniaturization.
80
The shape memory actuator is too
slow in response with a very low energy efficiency, while the magnetostric-
tor requires a driving coil that is very bulky and generates magnetic noise.
FIG. 1.38 Credit-card size laptop computer adaptor (35 W) using a piezoelectric step-
down transformer (below), in comparison with a commercial adaptor with an electromag-
netic transformer (top).
76
571.3 PIEZOELECTRIC DEVICES—BRIEF REVIEW OF APPLICATIONS
1.3.6.1 Actuator Designs
Two of the most popular actuator designs are the multilayers
81
and
bimorphs (see Fig. 1.39). The multilayer, in which roughly 100 thin piezo-
electric ceramic sheets are stacked together, has the advantages of low
driving voltage (100 V), quick response (10 μs), high generative force
(1 kN), and high electromechanical coupling. But the displacement, on
the order of 10 μm, is not sufficient for some applications. This contrasts
with the characteristics of the bimorph, which consists of multiple piezo-
electric and elastic plates bonded together to generate a large bending dis-
placement of several hundred μm, but it has relatively low response time
(1 ms) and generative force (1 N).
A 3D positioning actuator with a stacked structure was proposed by a
German company, Physik Instrumente, where shear strain was utilized to
generate the xand ydisplacements.
82
Polymer-packed PZT bimorphs
have been commercialized by ACX for vibration reduction/control appli-
cations in smart structures.
83
The market research conducted in 1998 by Japan Technology Transfer
Association clarified that the actual demands on the actuators are as fol-
lows: 100 μm displacement, 100 N force, and 100 μs response. Because
neither the multilayer nor the bimorph can satisfy the actual demand,
Moonie
Multilayer
Bimorph
Single plate
FIG. 1.39 Typical designs for ceramic actuators: multilayer, moonie, and bimorph.
58 1. THE DEVELOPMENT OF PIEZOELECTRIC MATERIALS AND THE NEW PERSPECTIVE
composite actuator structures called “moonie” and “cymbal” have been
developed to provide characteristics intermediate between the multi-
layer and bimorph actuators. This transducer exhibits an order of mag-
nitude larger displacement than the multilayer, and a much larger
generative force with a quicker response than the bimorph.
84
The device
consists of a thin multilayer piezoelectric element and two metal plates
with a narrow moon-shaped or cymbal-shaped cavity bonded together
as shown in Fig. 1.39. The moonie with a size of 552.5 mm
3
can gen-
erate a 20 μm displacement under 60 V, eight times as large as the gen-
erative displacement produced by a multilayer of the same size.
85
This
compact actuator has been utilized in a miniaturized laser beam
scanner.
1.3.6.2 Drive/Control Techniques
Piezoelectric actuators may be classified into two categories, based on
the type of driving voltage applied to the device and the nature of
the strain induced by the voltage (Fig. 1.40): (1) rigid displacement devices
for which the strain is induced unidirectionally along the direction of
the applied DC field and (2) resonating displacement devices for
which the alternating strain is excited by an AC field at the mechanical
resonance frequency (USMs). The first can be further divided into
two types: servo displacement transducers (positioners), controlled by
a feedback system through a position-detection signal, and pulse drive
motors operated in a simple on/off switching mode, exemplified by
inkjet printers.
The material requirements for these classes of devices are somewhat
different, and certain compounds will be better suited to particular appli-
cations. The USM, for instance, requires a very hard piezoelectric with a
high mechanical quality factor Q
M
, to suppress heat generation. Note that
the resonating strain/displacement is amplified by a factor of Q
M
, in com-
parison with the off-resonance strain/displacement (i.e., dEL).
86
Driving
the motor at the antiresonance frequency, rather than at resonance, is also
an intriguing technique to reduce the load on the piezoceramic and the
power supply.
87
The servo displacement transducer suffers most from
strain hysteresis and, therefore, a PMN electrostrictor is used for this pur-
pose. The pulse drive motor requires a low permittivity material aimed at
quick response with a certain power supply (a high-power supply is
expensive from the practical device application viewpoint!) rather than
a small hysteresis, so soft PZT piezoelectrics are preferred rather than
the high-permittivity PMN for this application.
Pulse drive techniques for ceramic actuators are very important for
improving the response of the device.
88,89
Fig. 1.41 shows transient vibra-
tions of a bimorph excited after a pseudostep voltage is applied. The rise
time is varied around the resonance period (n is the time scale with a unit
591.3 PIEZOELECTRIC DEVICES—BRIEF REVIEW OF APPLICATIONS
E
E
Servo
drive
On/off
drive
AC
drive
E
E
Electrostrictive
material
(Hysteresis-free)
Soft piezoelectric
material
(Low permittivity)
Hard piezoelectric
material
(High Q)
Feedback
Rigid
strain
Servo
Displacement
Transducer
Pulse drive
motor
Ultrasonic
motor
Resonant
strain
x
t
t
t
Pulse
Sine
Em
Eb
Eb
E
E
ON
OF
x
x
Em
FIG. 1.40 Classification of piezoelectric/electrostrictive actuators.
Electric field
displacement
Tip
Electric field
10 m
displacement
Tip
(a) n = 1
(b) n = 2
Electric field
displacement
Tip
(c) n = 3
FIG. 1.41 Transient vibration of a bimorph excited after a pseudostep voltage applied.
Here, nis a time scale with a unit of 1/2 of the resonance period (i.e., 2n¼the resonance
period).
60 1. THE DEVELOPMENT OF PIEZOELECTRIC MATERIALS AND THE NEW PERSPECTIVE
of T
0
/2, where T
0
stands for the resonance period). It is concluded that the
overshoot and ringing of the tip displacement is completely suppressed
when the rise time is precisely adjusted to the resonance period of the
piezo-device (i.e., for n¼2).
88
A flight actuator was developed using a
pulse-drive piezoelectric element and a steel ball. A 5-μm rapid displace-
ment induced in a multilayer actuator can hit a 2-mm steel ball up to
20 mm in height. A dot-matrix printer head has been developed using a
flight actuator.
90
By changing the drive voltage pulse width, the move-
ment of the armature was easily controlled to realize no vibrational ring-
ing or double hitting.
1.3.6.3 Servo Displacement Transducers
A typical example of a servo displacement transducer is found in a
space truss structure proposed by the Jet Propulsion Laboratory.
91
A
stacked PMN actuator was installed at each truss nodal point and oper-
ated so that unnecessary mechanical vibration was suppressed immedi-
ately. A Hubble Telescope has also been proposed using multilayer
PMN electrostrictive actuators to control the phase of the incident light
wave in the field of optical information processing (Fig. 1.42).
92
The
PMN electrostrictor provided superior adjustment of the telescope image
because of negligible strain hysteresis.
The United States Army is interested in developing a rotor control
system in helicopters. Fig. 1.43 shows a bearingless rotor flexbeam with
attached piezoelectric strips.
93
Various types of PZT-sandwiched beam
structures have been investigated for such a flexbeam application and
for active vibration control.
94
1.3.6.4 Pulse Drive Motors
A dot matrix printer is the first widely commercialized product using
ceramic actuators. Each character formed by such a printer was originally
composed of a 24 24 dot matrix. A printing ribbon is subsequently
impacted by a multiwire array. A sketch of the printer head appears in
Fig. 1.44A.
95
The printing element is composed of a multilayer piezoelec-
tric device, in which 100 thin ceramic sheets 100 μm in thickness were
stacked, together with a sophisticated magnification mechanism
(Fig. 1.44B). The magnification unit is based on a monolithic hinge lever with
a magnification of 30 , resulting in an amplified displacement of 0.5 mm
and energy transfer efficiency >50%.
Fig.1.45 illustrates the recent inkjet printer produced by Seiko Epson,
96
in
which PZT thin plates were laminated with vibration,chamber, and commu-
nicationplates to create a unimorph actuationmechanism. Using thecofiring
technique with PZT and ZrO
2
elastic parts for manufacturing this, ML chips
head (MACH), Epson achieved superior stability in ink chamber vibration
611.3 PIEZOELECTRIC DEVICES—BRIEF REVIEW OF APPLICATIONS
FIG. 1.42 Hubble Telescope using three PMN electrostrictive multilayer actuators for
optical image correction.
Lag pin
Pitch link
Blade
Torque tube
Hub
Piezoelectric
crystals
Flexbeam
FIG. 1.43 Bearingless rotor flexbeam with attached piezoelectric strips. A slight change in
the blade angle provides for enhanced controllability.
Head
element
Platen
Paper
Ink ribbon
Guide
Wire
Stroke amplifier
Wire
Wire guide
(
A
)(
B
)
Piezoelectric
actuator
FIG. 1.44 (A) Structure of a dot-matrix printer head (NEC) and (B) a differential-type pie-
zoelectric printer-head element. A sophisticated monolithic hinge lever mechanism amplifies
the actuator displacement by 30 times.
62 1. THE DEVELOPMENT OF PIEZOELECTRIC MATERIALS AND THE NEW PERSPECTIVE
and for various inks. In addition, more importantly, the manufacturingcost
reduced dramatically by adopting this cofiring technique.
Toyota developed a Piezo TEMS (Toyota Electronic Modulated Suspen-
sion), which is responsive to each protrusion on the road in adjusting the
damping condition, and installed it on a Celcio (equivalent to a Lexus,
internationally) in 1989.
97
In general, as the damping force of a shock
absorber in an automobile is increased (i.e., “hard” damper), the control-
lability and stability of a vehicle are improved. However, comfort is sacri-
ficed because the road roughness is easily transferred to the passengers.
The purpose of the electronically controlled shock absorber is to obtain
both controllability and comfort simultaneously. Usually the system is
set to provide a low damping force (“soft”) so as to improve comfort,
and the damping force is changed to a high position according to the road
condition and the car speed to improve the controllability. In order to
respond to road roughness, a very high response of the sensor and actu-
ator combination is required.
Fig. 1.46 shows the structure of the electronically controlled shock
absorber. The sensor is composed of 5 layers of 0.5 mm thick PZT disks.
The detecting speed of the road roughness is about 2 ms and the resolution
of the up-down deviation is 2 mm. The actuator is made of 88 layers of
0.5 mm thick disks. Applying 500 V generates a displacement of about
50 μm, which is magnified by 40 times through a piston and plunger
pin combination. This stroke pushes the change valve of the damping
force down then opens the bypass oil route, leading to the decrease of
the flow resistance (i.e., “soft”).
The up-down acceleration and pitching rate were monitored when the
vehicle was driven on a rough road. When the TEMS system was used, the
MLChips
Upper electrode
Lower electrode
Vibration plate
Chamber plate
Communication plate
Nozzle
Ink chamber
Ink pass
0.5 mm
Ink supply hole
Adhesive layer
Stainless plate
PZT
FIG. 1.45 MACH Ink-jet printer head developed by Seiko Epson.
631.3 PIEZOELECTRIC DEVICES—BRIEF REVIEW OF APPLICATIONS
up-down acceleration was suppressed to as small as the condition fixed at
“soft,” providing comfort. At the same time, the pitching rate was also
suppressed to as small as the condition fixed at “hard,” leading to better
controllability.
In order to increase the diesel engine efficiency, high pressure fuel and
quick injection control are required. For this purpose, piezoelectric actu-
ators, specifically ML types, were adopted. The highest reliability of these
devices at an elevated temperature (150°C) for a long period (10 years) has
been achieved. Common-rail type injection valves have been widely com-
mercialized by Siemens, Bosch, and Denso Corp (Fig. 1.47).
98
Fig. 1.48 shows a walking piezomotor with four multilayer actuators
developed by Philips.
99
Two shorter actuators function as clamps and
the longer two provide the movement by an inchworm mechanism. A
major drawback of this inchworm design is the mechanical noise created
by the on-off drive (audible frequency due to the requirement lower than
the mechanical resonance of the system).
1.3.7 Ultrasonic Motors
The USM is one of the piezoelectric actuator categories. However, since
it has been maturing as an industry already, the author uses a different
section for its discussion.
FIG. 1.46 Toyota Electronic modulated suspension (TEMS) with a multilayer piezoelec-
tric actuator and a sensor.
64 1. THE DEVELOPMENT OF PIEZOELECTRIC MATERIALS AND THE NEW PERSPECTIVE
Electromagnetic motors were invented more than one hundred years
ago. While these motors still dominate the industry, a drastic improvement
cannot be expected except through new discoveries in magnetic or super-
conducting materials. Electromagnetic motors smaller than 1 cm exhibit an
energy efficiency <1% (more than 90% input electrical energy is spent for
heat generation in a wristwatch motor at present!). Therefore, the ultrasonic
motor with a piezoceramic, whose efficiency is insensitive to size, is gaining
widespread attention in the micromotor area. Fig. 1.49 shows the basic con-
struction of most USMs, which consist of a high-frequency power supply, a
Piezoelectric actuator
Control valve
Injector body
Nozzle
Displacement
amplification unit
FIG. 1.47 Common rail-type diesel injector with a piezoelectric multilayer actuator. Cour-
tesy by Denso Corp.
FIG. 1.48 Walking piezo motor using an inchworm mechanism with four multilayer pie-
zoelectric actuators by Philips.
651.3 PIEZOELECTRIC DEVICES—BRIEF REVIEW OF APPLICATIONS
vibrator, and a slider. The vibrator is composed of a piezoelectric driving
component and an elastic vibratory part, and the slider is composed of
an elastic moving part and a friction coat.
Although there had been some earlier attempts, the first practical USM
was proposed by Barth of IBM in 1973.
100
Various mechanisms based on
virtually the same principle were proposed by Lavrinenko et al.
101
and
Vasiliev
102
in the former USSR. Because of difficulty in maintaining con-
stant vibration amplitude with temperature rise and wear and tear, the
motors were not of much practical use at that time.
In the 1980s, with increasing chip pattern density, the semiconductor
industry began to demand much more precise and sophisticated posi-
tioners that would not generate magnetic field noise. This urgent need
accelerated the development of USMs. Another advantage of USMs over
conventional electromagnetic motors with expensive copper coils is the
improved availability of piezoelectric ceramics at a reasonable cost. Japa-
nese manufacturers are currently producing piezoelectric buzzers at
about 30–40 cents per unit.
Let us summarize the merits and demerits of the USM:
Merits
1. Low speed and high torque
Direct drive
2. Quick response, wide velocity range, hard brake, and no backlash
Excellent controllability
Fine position resolution
3. High power/weight ratio and high efficiency
Electrical
input
High frequency
power supply
Piezoelectric
driver
Stator
Elastic vibrator
piece
Friction
coat
Slider/rotor
Elastic sliding
piece
Mechanical
output
FIG. 1.49 Fundamental construction of an ultrasonic motor.
66 1. THE DEVELOPMENT OF PIEZOELECTRIC MATERIALS AND THE NEW PERSPECTIVE
4. Quiet drive (driven at an inaudible frequency for humans)
5. Compact size and light weight
6. Simple structure and easy production process
7. Negligible effect from external magnetic or radioactive fields, and also
no generation of these fields
Demerits
8. Necessity for a high frequency power supply
9. Less durability due to frictional drive
10. Drooping torque vs. speed characteristics
1.3.7.1 Classification and Principles of USMs
The standing-wave type is sometimes referred to as a vibratory-coupler
type or a “woodpecker” type, where a vibratory piece is connected to a
piezoelectric driver and the tip portion generates an elliptical movement.
Fig. 1.50 shows a simple model proposed by Sashida.
103
A vibratory piece
is attached to a rotor or a slider with a slight cant angle θ. Take the x-ycoor-
dinate so that the xaxis is normal to the rotor face. When a vibration
displacement,
ux¼u0sin ωt+αðÞ (1.42)
is excited at the piezoelectric vibrator, the vibratory piece generates bend-
ing because of restriction by the rotor, so the tip moves along the rotor face
between A!Band freely between B!A. If the vibratory piece and the
piezovibrator are tuned properly, they form a resonating structure, and
if the bending deformation is sufficiently small compared with the length,
the tip locus during the free vibration (B!A) is represented by
Oscillator
Piezoelectric vibrator
(
A
)
q
Vibratory
piece
Rotor
y
x
y
V0
U0
UK
FAFr
Fn
O
P
(
B
)
M
B
B¢
A
A¢d
q
D
g
x
FIG. 1.50 Vibratory coupler type motor (A) and its tip locus (B).
671.3 PIEZOELECTRIC DEVICES—BRIEF REVIEW OF APPLICATIONS
x¼u0sin ωt+αðÞ,
y¼u1sin ωt+βðÞ,(1.43)
which composes an elliptical locus. Therefore, only the duration A!B
provides a unidirectional force to the rotor through friction and, therefore,
an intermittent rotational torque or thrust. However, because of the inertia
of the rotor, the rotation speed ripple is not observed to be large. The
standing-wave type, in general, is low in cost (one vibration source)
and has high efficiency (up to 98% theoretically), but it lacks control in
both the clockwise and counterclockwise directions, in general.
By comparison, the propagating-wave type (a surface-wave or “surfing”
type) combines two standing waves with a 90 degree phase difference
both in time and in space. The principle is illustrated in Fig. 1.51. A surface
particle of the elastic body draws an elliptical locus due to the coupling of
longitudinal and transverse waves. This type requires, in general, two
vibration sources (i.e., sine and cosine) to generate one propagating wave,
leading to low efficiency (not more than 50%), but it is controllable in both
rotational directions by exchanging the driving voltage phase.
1.3.7.2 Standing Wave-Type Motors
Sashida developed a rotary-type motor similar to the fundamental
structure in Fig. 1.50.
103
Four vibratory pieces were installed on the edge
face of a cylindrical vibrator and pressed onto the rotor. This is one of the
prototypes that triggered the present active development of USMs. A rota-
tion speed of 1500 rpm, torque of 0.08 Nm, and an output of 12 W (effi-
ciency 40%) were obtained under an input of 30 W at 35 kHz. This type
of USM can provide a speed much higher than the inchworm types,
because of its high operating frequency and amplified vibration displace-
ment at the resonance frequency.
Slider
Moving direction
Propagation direction
Elastic body
x
A⬘
A
z
w
u
FIG. 1.51 Principle of the propagating wave type motor.
68 1. THE DEVELOPMENT OF PIEZOELECTRIC MATERIALS AND THE NEW PERSPECTIVE
Hitachi Maxell significantly improved the torque and efficiency by using
atorsion coupler replacing Sashida’s vibratory pieces (Fig. 1.52), and by
increasing the pressing force with a bolt.
104
The torsion coupler looks like
an old-fashioned TV channel knob, consisting of two legs, which transform
longitudinal vibration generated by the Langevin vibrator to a bending
mode of the knob disk, and a vibratory extruder. Notice that this extruder
is aligned with a certain cant angle to the legs, which transforms the bending
to a torsion vibration. This transverse moment coupled with the bending up-
down motion leads to an elliptical rotation on the tip portion, as illustrated in
Fig. 1.52B. The optimum pressing force to get the maximum thrust is
obtained, when the ellipse locus is deformed roughly by half. A motor
30 mm60 mm in size and with a 20–30 degrees in cant angle between
the leg and vibratory piece can generate torques as high as 1.3 N m with
an efficiency of 80%. However, this type provides only unidirectional rota-
tion. Note also that even though the drive of the motor is intermittent, the
output rotation becomes very smooth because of the inertia of the rotor.
In collaboration with Samsung Electro-Mechanics, Korea, The Penn
State University developed a zoom mechanism with two micro rotary
motors.
105–107
A micro motor called “metal tube type” consisting of a
metal hollow cylinder and two PZT rectangular plates was used as basic
micro actuators (see Fig. 1.53A). When we drive one of the PZT plates,
Plate X, a bending vibration is excited basically along the x0axis. However,
because of an asymmetric mass (Plate Y), another hybridized bending
mode is excited with some phase lag along the y0axis, leading to an
elliptical locus (“wobbling” vibration) in a clockwise direction, like a
Torsion coupler
Propeller
Al horn
Spacer
Al cylinder
Piezoelectric
disk
(
A
)(
B
)
FIG. 1.52 A mixed-mode ultrasonic motor incorporating a torsion coupler: (A) structure
of the entire motor and (B) motion of the torsion coupler.
691.3 PIEZOELECTRIC DEVICES—BRIEF REVIEW OF APPLICATIONS
Hula-Hoop motion. In order to obtain a counterclockwise rotation, one
Plate Y is now driven. The rotor of this motor is a cylindrical rod with a
pair of stainless ferrule pressed with a spring. The assembly is shown
in Fig. 1.53B. The metal cylinder motor 2.4 mm in diameter and 12 mm
in length was driven at 62.1 kHz in both rotation directions. A no-load
speed of 1800 rpm and an output torque up to 1.8 mN m were obtained
for rotation in both directions under an applied root-mean-square (rms)
voltage of 80 V. A quite high maximum efficiency of about 28% for this
small motor is a noteworthy feature.
The world’s smallest camera module at the time, with both optical
zooming and auto focusing mechanisms for a cellular phone application,
was developed in 2003 (see Fig. 1.54).
107
Two micro USMs with 2.4 mm
diameter and 14 mm length were installed to control zooming and focus-
ing lenses independently in conjunction with screw mechanisms.
Nakamura et al. proposed a two-vibration-mode coupled-type motor
(Fig. 1.55), that is, a torsion Langevin vibrator was combined with three
multilayer actuators to generate larger longitudinal and transverse surface
displacements of the stator, as well as to control their phase difference.
108
The phase change can change the rotation direction.
Uchino et al. invented a π-shaped linear motor.
109
This linear motor is
equipped with a multilayer piezoelectric actuator and fork-shaped metal-
lic legs as shown in Fig. 1.56. Since there is a slight difference in the
mechanical resonance frequency between these two legs, the phase differ-
ence between the bending vibrations of both legs can be controlled by
changing the drive frequency. The walking slider moves in a way similar
to a horse using its fore and hind legs when trotting. A test motor,
20205mm
3
in dimension, exhibits a maximum speed of 20 cm/s
and a maximum thrust of 0.2 kgf (¼2 N) with a maximum efficiency of
20%, when driven at 98 kHz at 6 V (actual power ¼0.7 W). This motor
has been employed in a precision X-Ystage.
Y
X
x'
y'
Plate Y
(
A
)(
B
)
Plate X
Elastic hollow
cylinder
FIG. 1.53 “Metal tube motor” using a metal tube and two rectangular PZT plates:
(A) Schematic structure and (B) photo of the world’s smallest motor (at the time) (1.5 mmϕ).
70 1. THE DEVELOPMENT OF PIEZOELECTRIC MATERIALS AND THE NEW PERSPECTIVE
1.3.7.3 Propagating Wave-Type Motors
Sashida and Ueha et al. manufactured a linear motor as illustrated in
Fig. 1.57.
110,111
Two piezoelectric vibrators installed at both ends of a steel
transmission rod excite and receive the traveling transverse wave (anti-
symmetric fundamental Lamb wave mode). Adjusting a load resistance
in the receiving vibrator leads to a perfect traveling wave. Exchanging
the roles of the transmitting and receiving piezocomponents results in a
reversal of the movement.
FIG. 1.54 Camera auto zooming/focusing mechanism with two metal tube USMs in a
Samsung cellular phone.
Ball
bearing
Shaft
Spring
Rotor
Stator
head
Longitudinal
PZT
Torsional
PZT
Bottom
nut
Bolt
FIG. 1.55 Two-vibration-mode coupled-
type motor.
711.3 PIEZOELECTRIC DEVICES—BRIEF REVIEW OF APPLICATIONS
Using the bending vibration, the wavelength λcan be chosen as short as
several mm to satisfy a stable surface contact with the slider by changing
the cross-section area or the moment of inertia of the transmission rod. In
the case of Fig. 1.57,λ¼26.8 mm. A slider, the contact face of which is
coated with rubber or vinyl resin, clamps the transmission rod with an
appropriate force. The transmission efficiency is strongly affected by
the vibration source position on the rod, and it shows a periodic variation
with the distance from the free end of the rod to the position of the vibra-
tor. Taking into account the wave phase, the vibration source should be
fixed at a distance corresponding to one wavelength λ(i.e., 26.8 mm) from
the rod end.
To oscillator
(
A
)(
B
)
A
dhesion
Multilayer
piezoelectric
actuator
0 T
90deg
1/4 T
2/4 T
3/4 T
1 T
Leg
Rail
FIG. 1.56 π-shaped linear ultrasonic motor: (A) construction and (B) walking principle.
Note the 90-degree phase difference of two legs similar to that associated with horse trotting.
3×6 mm
Horn ( 1: 4 )
Piezo vibrator
28 kHz
20 f
6 cm
Transmission rod
Slider
LL
R
l
FIG. 1.57 Linear motor using a beam bending vibration.
72 1. THE DEVELOPMENT OF PIEZOELECTRIC MATERIALS AND THE NEW PERSPECTIVE
The slider, made of a steel clamper 60 mm in length, which theoretically
covers two waves, was driven at a speed of 20 cm/s with a thrust of 50 N
at 28 kHz. A major problem with this type of motor is its low efficiency
(around 3%), because the whole rod must be excited even when only a
small portion is utilized for the output. To overcome this dilemma,
ring-type motors were invented where the whole rod can be utilized,
because the lengths of the stator and rotor are the same.
When we deform the rod discussed in the previous section to make a
ring by connecting the two ends topologically, we can make a rotary type
motor using a bending vibration. Two types of “ring” motor designs are
possible: (a) the bending mode type and (b) the extensional mode type.
112
Although the principle is similar to the linear type, more sophisticated
structures are employed with respect to the ceramic poling and the
mechanical support mechanism.
In general, when a vibration source drives one position of a closed ring
(circular or square) at a frequency corresponding to the resonance of this
ring, only a standing wave is excited, because the vibration propagates in
two directions symmetrically from the vibration source and interference
occurs. When multiple vibration sources are installed on the ring, dis-
placements can be obtained by superimposing all the waves (two waves
from each vibration source). Using the superimposition principle, we can
generate a traveling-like wave in the closed ring with the profile of the
original standing wave.
Fig. 1.58 shows the famous Sashida motor.
113
By means of the traveling
elastic wave (up-down motion) induced by a thin piezoelectric ring
(i.e., unimorph type), a ring-type slider in contact with the “rippled” surface
of the elastic body bonded ontothe piezoelectric is driven in both directions
by exchanging the sine and cosine voltage inputs. Another advantage is its
thin design, which makes it suitable for installation in cameras as an auto-
matic focusing device. Eighty percent of the exchange lenses in Canon’s
EOS camera series have already been replaced by the USM mechanism.
FIG. 1.58 Stator structure of Sashida’s motor.
113
731.3 PIEZOELECTRIC DEVICES—BRIEF REVIEW OF APPLICATIONS
The PZT piezoelectric ring is divided into 16 positively and negatively
poled regions and two asymmetric electrode gap regions so as to generate
a 9th-mode propagating wave at 44 kHz. A prototype was composed of a
brass ring of 60 mm in outer diameter, 45 mm in inner diameter, and
2.5 mm in thickness, bonded onto a PZT ceramic ring of 0.5 mm in thick-
ness with divided electrodes on the back. The rotor was made of polymer
coated with hard rubber or polyurethane.
Canon utilized Sashida’s “surfing” motor for a camera automatic focus-
ing mechanism, installing the ring motor compactly in the lens frame. It is
noteworthy that the stator elastic ring has many teeth, which can magnify
the transverse elliptical displacement and improve the speed. The lens
position can be shifted back and forth with a screw mechanism. The
advantages of this motor over the conventional electromagnetic motor
are the following:
1. Silent drive due to the ultrasonic frequency drive and no gear
mechanism (i.e., more suitable for video cameras with microphones).
2. Thin motor design and no speed reduction mechanism such as gears,
leading to space saving.
3. Energy saving.
A general problem encountered for these traveling wave-type motors is
the support mechanism of the stator. In the case of a standing wave motor,
the nodal points or lines are generally supported; this causes minimum
effects on the resonance vibration. A traveling wave, however, does not
have such steady nodal points or lines. Thus, special considerations are
necessary. Matsushita Electric proposed a nodal line support method
using a higher order vibration mode, where a wide ring is supported at
the nodal circular line and “teeth” are arranged on the maximum ampli-
tude circle (i.e., antinode) to get larger revolution.
114
Seiko Instruments miniaturized the USM to dimensions of 10 and 4 mm
øin diameter using basically the same principle.
115
A driving voltage of
3 V and a current of 60 mA produces 6000 rev/min (no-load) with a tor-
que of 0.1 mNm. A 10-mm motor has been installed in a wristwatch for a
silent alarm function, while a 4-mm motor is used for perpetual function
(i.e., date plate change). AlliedSignal developed USMs similar to Shinsei’s,
which are utilized as mechanical switches for launching nuclear bomb
missiles.
116
1.3.7.4 Smooth Impact Drive Mechanism
Though the principle is different from the USM, a competitive tech-
nology is an impulse motor. Konika-Minolta developed a Smooth Impact
Drive Mechanism (SIDM) using a ML piezo-element.
117
The idea comes
from the stick &slick condition of the ring object attached on a drive
rod in Fig. 1.59A. By applying a saw-shaped voltage to a multilayer
74 1. THE DEVELOPMENT OF PIEZOELECTRIC MATERIALS AND THE NEW PERSPECTIVE
actuator, alternating slow expansion and quick shrinkage are excited on
a drive friction rod (see Fig. 1.59B). A ring slider placed on the drive
rod will stick on the rod due to friction during a slow expansion period,
while it will slide during a quick shrinkage period, so that the slider moves
from the bottom to the top. A lens is attached to this slider. In order to
obtain the opposite motion, the voltage saw shape is reversed. Compared
to the USMs, the impulse motor is simpler, but the 1/10 smaller holding
force (because of the slipping condition) may be a problem. Though the
drive frequency can be much higher than the inchworm type, it is still
lower than the resonance frequency, sometimes audible to the human.
The recent trend is to increase the drive frequency of the SIDM up to its
mechanical resonance, aiming at the improvement in speed and thrust.
We pointed out the problem in its drive method: the saw-type voltage
wave cannot generate the saw-type displacement when approaching
its resonance frequency (i.e., the displacement becomes sinusoidal!).
118
Taking into account that the “saw” wave can be expressed by a Fourier
transform as
fxðÞ¼
a0
2+X
∞
n¼1
ancos nxðÞ+bnsin nxðÞ½
¼2X
∞
n¼1
1ðÞ
n+1
nsin nxðÞ, for xπ622πℤ,
(1.44)
Time
Piezo
Slider
Displacement
(
B
)
Drive friction rod f1.0×6.0 mm
Drive friction rod
Multilayer piezo f1.2×2.3 mm
Multilayer piezo
Fixture f2.5×0.6 mm
Size: f2.5×8.9 mm
(A)
Fixture
FIG. 1.59 (A) Illustration of the SIDM developed by Konica-Minolta for phone camera
zooming applications. (B) Displacements of the piezo-element and the slider to show the
“stick & slick” motion.
117
751.3 PIEZOELECTRIC DEVICES—BRIEF REVIEW OF APPLICATIONS
Morita’s group proposed the 1st and 3rd harmonic combination drive for
exhibiting a saw-type displacement mode.
119
However, this harmonic
combination drive requires multiple voltage sources according to the
number of higher-order harmonics to consider.
In order to simplify the drive circuit and reduce the system cost,
Tuncdemir et al. proposed to use a rectangular voltage wave at the reso-
nance frequency with a variable duty ratio, as shown in Fig. 1.60.
118
A sche-
matic illustration of the principle is shown in Fig. 1.60A. Using a
translational-rotary multi degree-of-freedom (DoF) piezoelectric USM as
pictured in Fig. 1.61A, we computer-simulated and measured the tip
motion of the driving rod. The stator of this motor consists of four slanted
piezoelectric plates bonded on a metal rod. Dual function output, which
0
−2
−1
0
1
x 10−4
2
D25
D33
D50
D67
D75
(B) (C)
50 100 150 200 250
0
−2
−1
0
1
2
50 100 150 200 250
0
−2
−1
0
1
2
50 100 150 200 250
0
−2
−1
0
1
2
50 100 150 200 250
0
−2
−1
0
1
2
50 100 150 200 250
D1-D
(A)
Stator
FIG. 1.60 Resonance-type inertial motor drive with a variable duty-ratio rectangular
wave voltage. (A) Schematic illustration of the principle, (B) ATILA computer simulation
of the tip displacement, and (C) measured tip displacement for various duty ratios of the rect-
angular wave voltage.
120
76 1. THE DEVELOPMENT OF PIEZOELECTRIC MATERIALS AND THE NEW PERSPECTIVE
is observed on the ring-shaped slider, is controlled by single source excita-
tion signal. The PZT ceramics are excited at the resonance frequency of the
first longitudinal mode (59 kHz) for translational operation, or of the first
torsional mode (34 kHz) for rotational output motion. Fig. 1.60B and C
shows the ATILA computer simulation of the tip displacement, and the
measured tip displacement for various duty ratios of the rectangular wave
voltage.
120
Practical slider motion under a drive condition of 59 kHz and
D¼67% is demonstrated in Fig. 1.61B. Note the smooth linear shift of the
average position, superposed with zig-zag vibrational displacement.
1.3.8 Piezoelectric Energy Harvesting
1.3.8.1 Piezoelectric Passive Damping to Energy Harvesting
Piezoelectric dampers were developed by the author’s group in the
1980s. In order to suppress mechanical noise vibration, Uchino et al. used
a piezoelectric, which could convert the vibration energy to electric
energy. The resistive shunt method was patented for consuming the
(A)
(B)
0
0.00
0.25
0.50
0.75
1.00
1.25
1.50
1.75
Displacement
Net motion
0.05 0.1 0.15
Second [ms]
Tip displacement (micron)
0.2 0.25
FIG. 1.61 (A) Translational-rotary ultrasonic motor with four slanted PZT ceramic plates.
(B) Practical slider motion of the “translational-rotary” inertial motor under a drive condition
of 59 kHz and D¼67%.
120
771.3 PIEZOELECTRIC DEVICES—BRIEF REVIEW OF APPLICATIONS
converted electric energy in Joule heat, so that the mechanical vibration
was dramatically damped. A piezoceramic patch was bonded on an
elastic plate with its fundamental resonance frequency around 200 Hz.
Fig. 1.62 shows the fact that there is an optimal resistance 6.6 kΩto be
connected to the piezoelectric damping device in order to obtain the
quickest damping; that is, the resistance should be chosen to be equal
to the piezo-damper impedance Z¼1/ωC(impedance matching!).
36
The
piezo-shunt methodologies have now been extended to a combination
of resistive, capacitive, and inductive components.
Consuming the converted electric energy in Joule heat seemed to be use-
less. Thus, Uchino et al. started to accumulate the electric energy in batteries
in the 1990s. Unused power exists in various forms such as vibrations, water
flow, wind, human motion, and shockwaves. In recent years, industrial and
academic research units have focused attention on harvesting energy from
vibrations using piezoelectric transducers. These efforts have provided the
initial research guidelines and have brought to light the problems and lim-
itations of implementing the piezoelectric transducer. There are three major
steps associated with piezoelectric energy harvesting
121
:
(i) Mechanical-mechanical energy transfer:
This includes mechanical stability of the piezoelectric transducer
under large stresses, and mechanical impedance matching.
FIG. 1.62 Resistive shunt piezoelectric patch for vibration damping test. Thefundamental
resonance frequency of this vibration system is around 200 Hz. Note that the resistance 6.6 kΩ
exhibits the quickest damping.
36
78 1. THE DEVELOPMENT OF PIEZOELECTRIC MATERIALS AND THE NEW PERSPECTIVE
(ii) Mechanical-electrical energy transduction:
This relates with the electromechanical coupling factor in the
composite transducer structure.
(iii) Electrical-electrical energy transfer:
This includes electrical impedance matching, a DC/DC
converter to accumulate the energy into a capacitor, or a rechargeable
battery.
1.3.8.2 High Energy Harvesting (W)
Periodic vibrations generated from rotating machines or engines
are one of the most promising sources for recovering energy. Kim et al.
investigated first the capability of harvesting the electrical energy from
mechanical vibrations in a dynamic environment, such as an automobile
engine, through a “cymbal” piezoelectric transducer.
122,123
The targeted
mechanical vibration from an engine lies in the range of 50–150 Hz
with force amplitude of the order of 1 kN. It was found that under such
severe stress conditions the metal-ceramic composite transducer cymbal
is a promising rigid structure, keeping a relatively high electromech-
anical transduction rate. The metal cap enhances the endurance of the
ceramic to sustain high loads along with stress amplification. In our
study, the experiments were performed under a force of 7–70 N at a fre-
quency of 100 Hz on a cymbal with 29-mm diameter and 1-mm thickness.
At this frequency and force level, 60 mW power was generated from a
cymbal measured across a 400 kΩresistor. Fig. 1.63 illustrates the final
cymbal energy harvesting composites, in which three cymbals are emb-
edded in a triangular-shaped rubber sheet. These composite sheets are
inserted as mats below the engine. Since each cymbal can generates close
to 100 mW continuously, 1 W can be obtained in total. Note that the opti-
mal conditions for obtaining the maximum vibration damping and the
maximum energy harvesting are exactly the same; that is, we can perform
two tasks at the same time.
L
W
T
Charge output
PZT
Engine Bolt to support
the engine
FIG. 1.63 High power energy harvesting (1 W at 100 Hz) with cymbal piezoelectric flex-
ible composites.
791.3 PIEZOELECTRIC DEVICES—BRIEF REVIEW OF APPLICATIONS
Usually the output impedance of the harvested electrical energy with a
piezoelectric transducer is extremely high, so that the electrical impedance
mismatch provides significant reduction of efficiency for accumulating
the electric charge into a rechargeable battery, which has typically low
impedance around 10–100 Ω. To overcome this problem, the switch shunt
is most popularly used for energy harvesting purposes. A DC-DC buck
converter was designed for the above cymbal system, which allows trans-
fer of 50 mW power out of 60 mW from the cymbal (82% efficiency) to a
low impedance load of 5 kΩ, with a 2% duty cycle and at a switching fre-
quency of 1 kHz.
124
Another unique circuit design may be with a piezoelectric transformer.
The piezoelectric transformer used in the circuit has low output imped-
ance around 50 Ω, and the efficiency of the piezoelectric transformer in
the resonance shows over 95%. This low output impedance is suitable
for an impedance matching to the load (rechargeable battery).
125
1.3.8.3 Low-Energy Harvesting (mW)
Another promising vibration source is human motion. Uchino et al.
developed intelligent clothing (IC) with a piezoelectric energy harvesting
system of flexible piezoelectric textiles, aiming at a general power source
for charging portable equipment such as cellular phones, health monitor-
ing units, or medical drug delivery devices. The macro fiber composite
(MFC) is an actuator that offers high performance and flexibility in a
cost-competitive device (Smart Material Corp.). The MFC consists of rect-
angular piezoceramic rods sandwiched between layers of adhesive and
electroded polyimide film. This film contains interdigitated electrodes
that transfer the applied voltage directly to and from the ribbon-shaped
rods. This assembly enables in-plane poling, actuation, and sensing in a
sealed, durable, ready-to-use package. When embedded in a surface or
attached to flexible structures, the MFC actuator provides distributed
solid-state deflection and vibration control (see Fig. 1.64). The MFC com-
posites can generate power at the mW level.
125
Remote electric switch developed by Face/PulseSwitch Systems, LC, VA
is one of the successful products using a unimorph type (Thunder) piezo-
device.
126
Lightning switch wireless transmitters (the switch controls) use
NASA spacetechnology to generate their ownelectricity whenever the trans-
mitter button is pushed mechanically through the piezoelectricity. Their
radio signals travel 40 to 100+ feet right through walls, floors, and ceilings.
Based on the global trend for “jus in bello” (justice in war),
environment-friendly “green” weapons became mainstream in the 21st
century—that is, minimally destructive weapons with a pinpoint target
such as laser guns and rail guns. In this direction, programmable air-bust
munition (PABM) was developed successfully in 2004. The 25-mm caliber
programmable ammunition by ATK Integrated Weapon Systems, AZ and
80 1. THE DEVELOPMENT OF PIEZOELECTRIC MATERIALS AND THE NEW PERSPECTIVE
Micromechatronics, PA
127
uses a multilayer piezo-actuator (instead of a
battery) for generating electric energy under shot impact to activate the
operational amplifiers that ignite the burst according to the command pro-
gram (see Fig. 1.65).
1.4 FUTURE PERSPECTIVES OF PIEZOELECTRICS
We will discuss five key development trends for providing the future
perspectives of researches: performance to reliability, hard to soft, macro
to nano, homo to hetero, and single to multifunctional.
Multilayer
piezo
g
enerator
FIG. 1.65 Twenty-five millimeters caliber pro-
grammable air-burst ammunition with a multi-
layer piezogenerator.
Charging the
electronic device
Flexible energy
harvest circuit
Flexible
piezoelectric
textile
FIG. 1.64 Intelligent clothing (IC) energy harvesting system with macro fiber
composites.
811.4 FUTURE PERSPECTIVES OF PIEZOELECTRICS
1.4.1 Performance to Reliability
1.4.1.1 Pb-Free Piezoelectrics
In 2006, the European community started RoHS (restrictions on the use
of certain hazardous substances), which explicitly limits the usage of lead
(Pb) in electronic equipment. Pb (lead)-free piezoceramics were devel-
oped after 1999, and they are classified basically into three groups, (Bi,
Na)TiO
3
(BNT), (Na,K)NbO
3
(NKN), and tungsten bronze (TB), most of
which are revival materials after the 1970s.
The share of the patents for bismuth compounds (bismuth layered type
and (Bi,Na)TiO
3
type) exceeds 61%. This is because bismuth compounds
are easily fabricated in comparison with other compounds. Honda
Electronics, Japan developed Langevin transducers by using the BNT-based
ceramics for ultrasonic cleaner applications.
128
Their composition—0.82
(Bi
1/2
Na
1/2
)TiO
3
-0.15BaTiO
3
-0.03(Bi
1/2
Na
1/2
)(Mn
1/3
Nb
2/3
)O
3
—exhibits
d
33
¼110 10
12
C/N, which is only 1/3 of that of a hard PZT, but the elec-
tromechanical coupling factor k
t
¼0.41 is larger because of much smaller
permittivity (ε¼500) than that of the PZT. Furthermore, the maximum
vibration velocity of a rectangular plate (k
31
mode) is close to 1 m/s
(rms value), which is higher than that of hard PZTs.
(Na,K)NbO
3
systems exhibit the highest performance among the
present Pb-free materials, because of the MPB usage. Fig. 1.10 shows
the current best data reported by Toyota Central Research Lab, where
strain curves for oriented and unoriented (K,Na,Li)(Nb,Ta,Sb)O
3
ceramics are shown.
31
Note that the maximum strain reaches up to
1500 10
6
, which is equivalent to the PZT strain. Drawbacks
include their sintering difficulty and the necessity of the sophisticated
preparation technique (topochemical method for preparing flaky raw
powder).
TB types are another alternative choice for resonance applications,
because of their high Curie temperature and low loss. Taking into
account the general consumer attitude on disposability of portable
equipment, Taiyo Yuden, Japan developed micro USMs using non-Pb
multilayer piezo-actuators.
129
Their composition is based on TB ((Sr,
Ca)
2
NaNb
5
O
15
) without heavy metal. The basic piezoelectric parame-
ters in TB (d
33
¼55–80 pC/N, T
C
¼300°C) are not very attractive. How-
ever, once the c-axis oriented ceramics are prepared, the d
33
is
dramatically enhanced up to 240 pC/N. Further, since the Young’s
modulus Y33E¼140GPa is more than twice of that of PZT, the higher
generative stress is expected, which is suitable to USM applications.
Taiyo Yuden developed a sophisticated preparation technology for ori-
ented ceramics with a multilayer configuration: that is, preparation
under strong magnetic field, which is much simpler than the flaky
powder preparation.
82 1. THE DEVELOPMENT OF PIEZOELECTRIC MATERIALS AND THE NEW PERSPECTIVE
1.4.1.2 Biodegradable Polymer
The above Pb-free materials are nontoxic and disposable. Murata
Manufacturing Co. is further seeking biodegradable devices by using L-
type poly-lactic acid (PLLA). PLLA is made of a vegetable (corn) base.
130
Because it exhibits pure piezoelectric without the pyroelectric effect, the
stress sensitivity is sufficient for leaf-grip remote controllers, which do
not need a very long life time.
1.4.1.3 Low-Loss Piezoelectrics
High-powered piezoelectrics with low loss have become a central
research topic from the energy efficiency improvement viewpoint; that
is to say, “real (strain magnitude) to imaginary performance (heat gener-
ation reduction).” Reducing hysteresis and increasing the mechanical
quality factor to amplify the resonance displacement is the primary target
from the transducer application viewpoint. We proposed a universal loss
characterization methodology in smart materials, piezoelectrics, and mag-
netostrictors; namely, by measuring accurately the mechanical quality fac-
tors Q
A
for the resonance and Q
B
for the antiresonance in the admittance/
impedance curve, we can derive physical losses.
131,132
There are three losses in piezoelectrics: dielectric tan δ, elastic tan ϕ, and
piezoelectric tan θ, each of which is further categorized as intensive
(observable) and extensive (material parameter) losses as defined by the
following:
εX*¼εX1jtanδ0
ðÞ,sE*¼sE1jtan ϕ0
ðÞ,d*¼d1jtan θ0
ðÞ;
κx*¼κx1+jtan δðÞ,cD*¼cD1+jtan ϕðÞ,h*¼h1+jtan θðÞ:
Though the previous researchers neglected the piezoelectric loss
(tan θ), we pointed out that piezoelectric loss has almost a comparable
magnitude with the dielectric and elastic losses, and it is essential to
explain the admittance/impedance spectrum. A universal method for
determining the piezoelectric loss is summarized for a piezoelectric sam-
ple here (e.g., k
31
mode):
(1) Obtain tan δ0from an impedance analyzer or a capacitance meter
at a frequency away from the resonance range.
(2) Obtain the following parameters experimentally from an
admittance/impedance spectrum around the resonance (A-type) and
antiresonance (B-type) range: ω
a
,ω
b
,Q
A
,Q
B
(from the 3 dB bandwidth
method), and the normalized frequency Ω
b
¼ω
b
l/2v.
(3) Obtain tan ϕ0from the inverse value of Q
A
(quality factor at the
resonance) in the k
31
mode.
(4) Calculate electromechanical coupling factor kfrom the ω
a
and ω
b
with
the IEEE standard equation in the k
31
mode:
831.4 FUTURE PERSPECTIVES OF PIEZOELECTRICS
k312
1k312¼π
2
ωb
ωa
tan πω
bωa
ðÞ
2ωa
; (1.45)
(5) Finally, obtain tan θ0by the following equation in the k
31
mode:
tan θ0¼tan δ0+ tan ϕ0
2+1
4
1
QA1
QB
1+ 1
k31 k31
2
Ωb2
"#
:(1.46)
High power characterization of Pb-free piezoelectric and PZT disk sam-
ples is shown in Fig. 1.66, where the resonance Q
A
and antiresonance Q
B
are
plotted as a function of vibration velocity.
133
Compared with the maximum
vibration velocity (defined by the velocity that generates a 20°Ctempera-
ture increase on the sample) of 0.3 m/s (rms) in hard PZT, Pb-free piezo-
electrics can exhibit a maximum vibration velocity higher than 0.5 m/s,
an energy density that is three times higher than that of a transducer.
1.4.2 Hard to Soft
We are facing the revival of the polymer era after the 1980s because of
their elastically soft superiority. Larger, thinner, lighter, and mechanically
flexible human interfaces are the current necessities in portable electronic
devices, leading to the development of elastically soft displays, electronic
circuits, and speakers/microphones.
0
100
1000
10,000
0.2 0.4
Vibration Velocity vrms (m/s)
QA, QB
QA
Hard-PZT
BNT-BKT-BLT-Mn
BNT-BT-BNMN NKM-C
QB
0.6 0.8
FIG. 1.66 High power characterization of Pb-free piezoelectrics and PZT. Maximum
vibration velocity is larger for Pb-free materials.
133
84 1. THE DEVELOPMENT OF PIEZOELECTRIC MATERIALS AND THE NEW PERSPECTIVE
1.4.2.1 Elastomer Actuators
Dielectric elastomer actuators (nonpiezoelectric, nonferroelectric) are
based on the deformation of a soft polymer that acts as a dielectric between
highly compliant electrodes. This effect is dominated by Maxwell stresses
imposed by the compliant electrodes. Extremely high strains at low frequen-
cies have been reported by Pelrine et al.
134
In-plane strains of more than 100%
and 200% were observed in silicone and acrylic elastomers, respectively.
1.4.2.2 Electrostrictive Polymers
Polyvinylidene difluoride-trifluoroethylene (PVDF-TrFE) copolymer is
a well-known piezoelectric, which has been popularly used in sensor
applications such as keyboards. Zhang et al. reported that the field
induced strain level can be significantly enhanced up to 5% by using a
high-energy electron irradiation onto the PVDF films, leading to an elec-
trostrictive performance.
30
1.4.2.3 1:3 PZT Composites
Through a news release, Fujifilm unveiled their new bendable and fold-
able speakers that use a 1:3 composite (PZT fine powder was mixed in a
polymer film).
57
Superior acoustic performance seems to be promising for
flat-speaker applications.
1.4.2.4 Large Strain Ceramics
Pb(Zn
1/3
Nb
2/3
)O
3
-PbTiO
3
(PZN-PT) or Pb(Mg
1/3
Nb
2/3
)O
3
-PbTiO
3
(PMN-PT) single crystals became the focus dueto the rubber-like soft piezo-
ceramic strain 25 years after their discovery. Since the enhancement of the
induced strain level is a primary target,single crystals witha better capability
for generating larger strains are being used. In 1981, Kuwata et al. firstly
reported an enormously large electromechanical coupling factor,
k
33
¼92%–95%,and piezoelectricconstant,d
33
¼1500 pC/N,in solidsolution
single crystals between relaxor and normal ferroelectrics, PZN-PT.
24,25
This
discovery has been marked practically after more than 17years when high k
materials have been a focus in medical acoustics. These data have been
reconfirmed, and improved data were obtained, aiming at medical acoustic
applications.
26,27
The strains as large as 1.7% can be induced practically for
the PZN-PT solid solution single crystals. It is notable thatthe highest values
are observed for a rhombohedral composition only when the single crystal is
poled along the perovskite [0 0 1] axis, not along the [1 1 1] spontaneous
polarization axis (see Fig. 1.8).
1.4.3 Macro to Nano
In the micro (nano) electromechanical system (MEMS/NEMS) area,
piezoelectric-MEMS is one of the miniaturization targets for integrating
the piezo-actuators in a micro-scale device, aiming at bio/medical appli-
cations for maintaining the human health.
851.4 FUTURE PERSPECTIVES OF PIEZOELECTRICS
PZT thin films are deposited on a silicon wafer, which is then microma-
chined to leave a membrane for fabricating micro actuators and sensors, in
other words, micro electromechanical systems. Fig. 1.26 illustrates a blood
tester developed in the late 1990s by Penn State, in collaboration with
OMRON Corporation, Japan.
58
Applying voltage to two surface interdigi-
tal electrodes, the surface PZT film generates surface membrane waves,
which soak up blood and the test chemical from the two inlets, then mixes
the blood and test chemical in the center part and sends the mixture to the
monitor part through the outlet. FEA calculation was conducted to eval-
uate the flow rate of the liquid by changing the thickness of the PZT or the
Si membrane, inlet and outlet nozzle size, and cavity thickness. See Ref.
135 for the updated piezoelectric MEMS studies.
1.4.4 Homo to Hetero
Homo to hetero structure change is also a recent research trend: stress
gradient in terms of space in a dielectric material exhibits piezoelectric-
equivalent sensing capability (i.e., “flexoelectricity”), while the electric field
gradient in terms of space in a semiconductive piezoelectric can exhibit
bimorph-equivalent flextensional deformation (“monomorph”).
The space gradient of stress or electric field generates a direct or con-
verse flexoelectric effect, expressed respectively by the following:
Pl¼mijkl @xij=@xk
, (1.47)
Xij ¼mijkl @El=@xk
ðÞ, (1.48)
where P
l
,E
l
are electric polarization, electric field; X
ij
,x
ij
are elastic
stress, strain; x
k
is coordination in x
ij
or E
l
;μ
ijkl
is denoted as a flexo-
electric coefficient, which has a 4th rank polar tensor symmetry, similar
to the electrostrictive tensor.
136
This means that even a paraelectric
material can generate charge under stress when the strain gradient is
generated artificially in the material. Cross et al.
137
demonstrated this
piezoelectric-equivalent effect in various artificial designs. A Ba
0.67
Sr
0.33-
TiO
3
(BST) paraelectric composition sample with a trapezoid shape
exhibited 10
7
C/m
2
of polarization under a strain gradient of 10
3
/m.
Conventional bimorph bending actuators are composed of two piezo-
electric plates, or two piezoelectrics and an elastic shim, bonded together.
The bonding layer in the latter, however, causes both an increase in hys-
teresis and a degradation of the displacement characteristics, as well as
delamination problems. Furthermore, the fabrication process for such
devices, which involves cutting, polishing, electroding, and bonding
steps, is rather laborious and costly. Thus, a monolithic bending actuator
(monomorph) that requires no bonding is a very attractive alternative
structure. Such a monomorph device can be produced from a single
ceramic plate.
43
The operating principle is based on the combined action
86 1. THE DEVELOPMENT OF PIEZOELECTRIC MATERIALS AND THE NEW PERSPECTIVE
of a semiconductor contact phenomenon and the piezoelectric or electro-
strictive effect. When metal electrodes are applied to both surfaces of a
semiconductor plate, and a voltage is applied as shown in Fig. 1.67, the
electric field is concentrated on one side (that is, “Schottky barrier”),
thereby generating a nonuniform field within the plate. When the piezo-
electric (or electrostrictor) is slightly semiconductive, contraction along
the surface occurs through the piezoelectric effect only on the side where
the electric field is concentrated. The nonuniform field distribution gener-
ated in the ceramic causes an overall bending of the entire plate. The
energy diagram of a modified structure including a very thin insulative
layer was proposed.
138
The thin insulator layer increases the breakdown
voltage. The “rainbow” actuator by Aura Ceramics is a modification of the
basic semiconductive piezoelectric monomorph design, where half of the
piezoelectric plate is reduced so as to make a thick semiconductive elec-
trode that enhances the bending action.
139
1.4.5 Single to Multifunctional
Some new functions can be realized by coupling two effects. We devel-
oped magnetoelectric devices (i.e., voltage is generated by applying mag-
netic field) by laminating magnetostrictive Terfenol-D and piezoelectric
PZT materials, and we demonstrated photostriction by coupling photo-
voltaic and piezoelectric effects in PLZT.
1.4.5.1 Magnetoelectric Effect
Similar to nuclear radiation, magnetic irradiation cannot be easy felt by
humans. We cannot even purchase a magnetic field detector for a low
frequency (50 or 60 Hz). Penn State, in collaboration with Seoul National
University, developed a simple and handy magnetic noise sensor for these
Metal
V
to/2
(A)
(
B
)
+
to/2
0
Metal
Z
Monomorph
fo
n - type
tb
−
FIG. 1.67 Schottky barrier generated at the
interface between a semiconductive (n-type)
piezoceramic and metal electrodes.
871.4 FUTURE PERSPECTIVES OF PIEZOELECTRICS
environmental monitoring purposes—for example, below a high-voltage
power transmission line. Fig. 1.68 shows a schematic structure of this
device, in which a PZT disk is sandwiched by two Terfenol-D (magnetos-
trictor) disks.
35
When a magnetic field is applied on this composite, Ter-
fenol expands, which is mechanically transferred to PZT, leading to an
electric charge generation from PZT. By monitoring the voltage generated
in the PZT, we can detect the magnetic field. The key to this device is high
effectiveness for a low frequency such as 50 Hz.
1.4.5.2 Photostriction
A photostrictive actuator is a fine example of an intelligent material, incor-
porating “illumination sensing” and self-production of “drive/
control voltage” together with final “actuation.” In certain ferroelectrics, a
constantelectromotive forceis generated with exposure of light,and a photo-
strictive strain results from the coupling of this bulk photovoltaic effect with
inverse piezoelectricity. A bimorph unit has been made from PLZT 3/52/48
ceramic doped with slight addition of tungsten.
40
The remnant polarization
of one PLZT layer is parallel tothe plate and in the direction opposite to that
of the other plate. When a violet light is irradiated to one side of the PLZT
bimorph, a photovoltage of 1 kV/mm is generated, causing a bending
motion. The tip displacement of a 20-mm bimorph with 0.4 mm in thickness
was 150 μm, with a response time of 1 s. A photo-driven micro walking
device, designed to begin moving by light illumination, was developed.
41
As shown in Fig. 1.15, it is simple in structure, having neither lead wires
nor electric circuitry, with two bimorph legs fixed to a plastic board. When
the legs are irradiated alternately with light, the device moves like an inch-
worm with a speed of 100μm/min. In pursuit of thick film-type photostric-
tive actuators for space structure applications, in collaboration with Jet
Propulsion Laboratory,Penn State investigated the optimal range of sample
thickness and surface roughness dependence of photostriction. 30-μmthick
PLZT films exhibit the maximum photovoltaic phenomenon.
140
We discussed five key trends in this section for providing the future per-
spectives of piezoelectric materials development: performance to reliability
(Pb-free piezoelectrics, biodegradable piezopolymer, low loss piezoelec-
trics), hard to soft (foldable piezopolymer film, PMN/PZN single crystals),
macro to nano (piezo-MEMS), homo to hetero (flexoelectricity, mono-
morph), and single to multifunctional (magnetoelectrics, photostriction).
Terfenol-D PZT
FIG. 1.68 Magnetic noise sensor consisting of a laminated
composite of a PZT and two Terfenol-D disks.
88 1. THE DEVELOPMENT OF PIEZOELECTRIC MATERIALS AND THE NEW PERSPECTIVE
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92 1. THE DEVELOPMENT OF PIEZOELECTRIC MATERIALS AND THE NEW PERSPECTIVE