Article

Dehumidification Behavior of Cross-flow Heat Exchanger Type Adsorber Coated with Aluminophosphate Zeolite for Desiccant Humidity Control System

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Abstract

A cross-flow heat exchanger type adsorber was investigated for a desiccant humidity control system. The aim of the adsorber was to improve dehumidification performance by forcibly cooling an adsorbent with flowing air. Aluminophosphate (AlPO) zeolite was coated on the heat exchanger, because it was expected to regenerate sufficiently even with a low-temperature heat source of around 333 K. Fundamental dehumidification behavior with the adsorber was experimentally investigated at various inlet absolute humidities, regeneration temperatures, and air flow velocities. Dehumidified water in an equilibrium state was kept even at a regeneration temperature of 333 K, indicating that the adsorber coated with AlPO zeolite could be driven using low-temperature heat at 333 K. The dehumidification rate was found to increase as the cooling and process air velocities increased. However, the increase in the dehumidification rate decreased when cooling air flowed at a velocity of 2 m/s or more. Heat removed by the cooling air increased as the cooling air velocity increased and the process air velocity decreased. It was also found that dehumidified air could be supplied for a longer period at a sufficiently low absolute humidity suitable for practical use as the cooling air velocity increased.

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... For example, AlPO-Tric exhibited a slight reduction in water absorption capacity [75]. Furthermore, the behavior of other AlPOs structures over 10 to 30 cycles has been studied and reported a minor decline in water sorption uptake, proving their stability as well [77,83,117,118]. However, AlPOs confined with hygroscopic salts such as LiCl and CaCl 2 showed higher loss in capacities up to 5 % after only 5 cycles. ...
... It was proved that the dehumidification rate depends on the regeneration temperature, feed air velocity, feed air temperature, and cooling air velocity. Also, at least two beds for adsorption were required to generate dehumidified airflow continuously [118]. ...
... Fig. 6. Conceptual diagram of the humidity control system with cross-flow heat [118]. ...
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Freshwater resources are being heavily depleted and not replenished at the same high rate, thus, atmospheric water vapor harvesting has earned growing interest. Development of high-performing desiccant or adsorbent materials offering high sorption capacity and selectivity as well as regeneration capability in atmospheric conditions is crucial to tackle water scarcity. The required properties to generate potent water sorbents include pore accessibility, high specific surface area and porosity to enable high capture capacity and kinetics, and hydrothermal resilience to resist cyclic sorption and desorption. Further, polarity, hydrogen bonding, adhesion ability of water molecules to adsorbent surface, and hydrophilic functional groups can boost water adsorption. A highly promising class of water vapor adsorbents is the aluminophosphate molecular sieves (AlPOs), which are microporous zeotype materials. In this review, AlPO-based adsorbents are discussed for water sorption applications and a link is established between performance of materials and their chemical and morphological properties. Synthesis-properties-performance relationships are elucidated in light of synthesis techniques and adsorption behavior, and prospects to enhance AlPOs' water vapor sorption performance toward large-scale water harvesting applications are highlighted.
... Thus, additional cooling devices, such as sensible cooling heat exchangers, should be installed to cool process air before it is supplied to a room or building [16]. Additionally, temperature increases are accompanied by the dehumidification process because the rotor operates in nearly adiabatic conditions, causing a decrease in the adsorption capacity of the rotor [17]. Such temperature increases affect the decrease in the relative humidity around the rotor, in turn reducing the dehumidification performance [18]. ...
... Several studies have been performed to employ cooling air in desiccant-coated heat exchangers, especially in crossflow heat exchangers (CF-DCHEs). Using aluminophosphate (AlPO) zeolite as an adsorbent, Kubota et al. developed a desiccantcoated crossflow heat exchanger that consists of primary and secondary airflow channels coated by AlPO zeolite [17]. During dehumidification, the adsorbent captures water vapor from the process air in the primary channel. ...
... Thus, the total weight of the coated AlPO zeolite is 279 g. The water vapor adsorption isotherm on the coated AlPO refers to the results of the adsorption isotherm experiment conducted by Kubota et al.[17]. ...
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... Silica gel and some zeolites are well-known porous adsorbents for these systems. [9][10][11][12][13][14][15][16][17] Silica gel adsorbs water vapor almost linearly with relative humidity (RH) and can be operated over a wide range of RH. [9][10][11] FAM-Z01 is a zeolite with a unique sigmoid water vapor adsorption isotherm. 12,13) Organic sorbents, which are bridge complexes of sodium polyacrylate, have higher water adsorptivities than silica gel over the entire RH range. ...
... [9][10][11][12][13][14][15][16][17] Silica gel adsorbs water vapor almost linearly with relative humidity (RH) and can be operated over a wide range of RH. [9][10][11] FAM-Z01 is a zeolite with a unique sigmoid water vapor adsorption isotherm. 12,13) Organic sorbents, which are bridge complexes of sodium polyacrylate, have higher water adsorptivities than silica gel over the entire RH range. The sorbents are considered a suitable material for high RH conditions for desiccant humidity control systems. ...
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... A large number of Desiccant Coated Heat Exchangers (DCHEs) based on silica gel [13], FAM [11,14], silica-alumina-phosphate SAPO-34 [15], metal-organic framework MIL-100(Fe) [16] have been developed. Their feasibility has been successfully demonstrated for open desiccant air cooling [17] and heating systems [18], desiccant enhanced vapour compressed heat pumps [19], desiccant humidity control systems [20], and air dehumidification [21] systems. ...
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... They reported that the SAPO-34 system could outperform commonly used silica gel system and it shows a high potential for dehumidification. In our previous study [18,19], two DCCFHEs were fabricated by coating silica gel and aluminophosphate (AlPO) zeolite on the surface of plate-fin heat exchangers respectively. Experimental study demonstrated that the cooling air effectively enhances the heat and mass transfer as well as promotes the removal of moisture. ...
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... Our present study focuses on mass transfer resistance in the adsorbent layer. Kubota investigated dehumidification performance of cross-flow heat exchange type adsorber [8]. Ramy H. Mohammed investigated the relationship between physical properties and adsorption kinetics of silica-gel/water [9,10]. ...
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p> Досліджені експлуатаційні характеристики адсорбційного регенератора низько-потенційного тепла та вологи на основі композитних сорбентів «силікагель – натрій сульфат», синтезованих золь – гель методом. Розроблені математична модель та алгоритм визначення базових параметрів процесів експлуатації адсорбційного регенератора в умовах сектора житлово-комунального господарства. Запропонований алгоритм включає розрахунок об’єму повітря, який пройшов через шар теплоакумулюючого матеріалу, концентрації води в повiтрi на виході з теплового акумулятора, адсорбції, теплоти адсорбції, кінцевої температури холодного повітря, температури повітря після змішування холодного повітря з вулиці та теплого повітря в приміщенні при подачi, розрахунок концентрації води в повiтрi на виході з теплового акумулятора, об’єму повітря, який пройшов через шар теплоакумулюючого матеріалу, адсорбції та теплоти адсорбції, кінцевої температури теплого повітря, температури повітря після змішування холодного повітря з вулиці та теплого повітря з приміщення при викиді, визначення температурного коефіцієнта корисної дії, сумарної адсорбції та часу досягнення максимальної адсорбції. Підтверджена кореляція температур повітря біля теплого та холодного кінці регенератора, а також теплових коефіцієнтів корисної дії, встановлених за результатами розрахунків згідно запропонованого алгоритму та дослідним шляхом. Проведено математичне моделювання процесів експлуатації адсорбційних регенераторів на основі композитів «силікагель – натрій сульфат» в умовах типової системи вентиляції житлових приміщень. Показана залежність теплового коефіцієнта корисної дії від часу перемикання потоків повітря, швидкості руху потоків повітря, а також температур зовнішнього та внутрішнього повітря в стаціонарних умовах. Максимальні значення теплових коефіцієнтів корисної дії встановлені при швидкості вологого повітря близько 0,22 – 0,32 м/с та часу перемикання потоків 5 – 10 хв.. Виявлено вплив швидкості руху потоків вологого повітря на час досягнення максимальної адсорбції. Результати проведеного дослідження можуть бути використані при розробці енергоефективних вентиляційних систем та пристроїв для житлових та складських приміщень. The performance characteristics of the adsorptive regenerator of the low-potential heat and moisture on basis of the composite sorbents ‘silica gel - sodium sulfate’ synthesized by sol-gel method are studied. The mathematical model and algorithm for determining the basic parameters of adsorptive regenerator exploitive processes in the housing and communal services sector are developed. The proposed algorithm includes calculating the volume of air passed through the layer of heat-accumulating material, the concentration of water in the flow at the exit from the regenerator, the adsorption, the heat of adsorption, the final temperature of the cold air, the air temperature after mixing the cold air from the street and the warm air in the room at the warm end of the regenerator during inflow, calculation of the final concentration of water in the flow at the cold end of the regenerator, the volume of air passing through the layer of heat-accumulating material, adsorption and heat of adsorption, the final temperature of the air at the cold end of the regenerator, the air temperature after mixing of the cold air from the street and the warm air from the room at the cold end of regenerator during outflow, determining the temperature efficiency coefficient, summarized adsorption and maximal adsorption time. The correlation of air temperatures near the warm and cold end of the regenerator, as well as the thermal efficiency coefficients stated by the results of calculations according to the proposed algorithm and experimental way is confirmed. The mathematical modeling of the processes of operation of adsorption regenerators on the basis of ‘silica gel - sodium sulfate’ composites in the conditions of the typical ventilation system of residential premises is carried out. The dependences of the temperature efficiency coefficient vs. the time of switching air flows and the velocity of air flow, as well as the temperatures of external and internal air under stationary conditions are shown. The results of the research can be used in the development of energy-efficient ventilation systems and devices for residential and warehouse premises </p
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Conventional air source heat pump system faces several challenges when adopted in winter season. Solid desiccant air conditioning system can provide humidification and heating power simultaneously and can be driven by low grade thermal energy; it provides a good alternative for air source heat pump systems. However, conventional solid desiccant air conditioning system adopts desiccant wheel with high cost as core component, which hinders the development of such system. Recently, desiccant coated heat exchanger (DCHE) with low initial cost and high efficiency was developed and this paper aims to investigate performance of DCHE air conditioning system adopted in Shanghai winter season. Performance of the system is predicted by a developed mathematical model where supply air states, mass of humidification and coefficient of performance (COP) are adopted as performance indices to evaluate the feasibility and energy utilization ratio of the system. Effects of regeneration water temperature on system performance are analyzed. It is found that under the simulation condition, relatively low regeneration temperature (such as 20 °C) cannot meet the designed standard and relatively high regeneration temperature (such as 40 °C) provides too much extra heating power, thus moderate regeneration temperature around 30 °C is recommended. Meanwhile, switch time is a crucial operation parameter for the system to obtain satisfied supply air, switch time from 40 s to 80 s and from 70 s to 240 s are recommended for transient and average supply air states, respectively. Both mass of humidification and COP increase with increasing regeneration temperature under simulation condition. Also, influences of ambient air temperature and humidity ratio on system performance are discussed to study the feasibility of such system regarding different climatic conditions. Results show that higher humidity ratio of ambient air results in increased humidity ratio of supply air, temperature of ambient air has neglectable effect on supply air. In conclusion, DCHE air conditioning system can be adopted for winter operation with moderate selection of regeneration temperature as well as switch time.
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A silica gel coated heat exchanger based air conditioning system driven by the evacuated tube solar water heater has been experimentally investigated. The system has been operated for two different modes namely cooling with dehumidification mode and heating with humidification mode in summer and winter season respectively. The system performance is analyzed in terms of regeneration rate, dehumidification rate and thermal coefficient of performance (COPth). Experimental results demonstrated that, for cooling and dehumidification mode, the process air is cooled by an average temperature of 8.5 degrees C. A better dehumidification rate can be achieved by using pre-cooling before dehumidification process. Post-cooling after dehumidification process is found to be advantageous for cooling capacity and COPth. For heating with humidification mode, the process air is heated by an average temperature of 13.3 degrees C with an average increment in humidity ratio of 1.9 g/kg. It is found that the average COPth of the system is 0.45 and 0.87 for cooling and heating mode respectively.
Article
A DCHE (desiccant coated heat exchanger) is a novel solid desiccant cooling component with desiccant coated onto the surface of a fin-tube heat exchanger. In the paper, carbon based composite desiccants were developed and studied for DCHE systems. Composite desiccants were fabricated by impregnating LiCl into pores of activated carbon and activated carbon fiber. Due to impregnated salt, composite desiccants were found to have smaller surface area and pore volume. Sorption isotherms were measured and simulated based on Polanyi potential theory. Water sorption isotherms showed that composite desiccants possessed enhanced sorption quantity. Sorption kinetics was also investigated and fitted with the linear driving model. Composite desiccants showed higher dynamic water uptakes and reasonable rate coefficients. Finally, to predict dehumidification performance of composite desiccants in DCHE systems, a mathematical model was built. Simulation results showed that composite desiccant coated DCHEs can remove more moisture from the process air.
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Desiccant dehumidification system is an alternate option against conventional dehumidification system in hot and humid climates. Conventional dehumidification systems have many drawbacks that include high power consumption and increase the chlorofluorocarbon (CFC) level in the environment and major contribute to depletion of ozone layer. This paper discuss the functioning of dehumidification, cooling and air-conditioning systems using various solid desiccant with focus on the use of solar energy for dehumidification of humid air and regeneration of solid desiccant wheel. A comparative study of various dehumidification, cooling and air-conditioning systems show that solid desiccant has low operating and maintenance cost and is environment friendly.
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In this paper, the heat and moisture transfer characteristics of a desiccant dehumidification unit using fin-tube heat exchanger with silica gel coating have been experimentally investigated. The present study focuses on the analysis of air side heat and moisture transfer performance in dehumidification mode. The empirical formula on Nusselt and Sherwood numbers were deducted and curve fitted from the test results under various operation conditions, using the non-linear least square method. The typical operation condition is that the air side Reynolds number ranges between 220 and 550 and tube side cooling water flow rate is about 7.7 L/min. Further tests indicate that the correlations of Nusselt and Sherwood number on air side of the unit agree well with the test results, and the mean errors are about ±10% and ±12%, respectively. Finally, the improvements of the operation and configuration parameters of this novel heat and moisture transfer components are discussed with those formulas. It is found that the correlated formulas provide the theoretical basis and practical experience for design and optimization of the desiccant dehumidification unit using fin tube heat exchanger with silica gel coating.
Article
A DCHE (desiccant coated heat exchanger) is a novel solid desiccant component with desiccant coated onto the surface of a fin-tube heat exchanger, in which desiccant coated aluminum-fin is an important part. It has an impact on overall performance of the whole desiccant cooling system. In this study, different zeolite-like powders (SAPO-34 and FAPO-34) coated aluminum sheets were fabricated. Their performance was tested and analyzed to investigate the feasibility in a DCHE system. Experimental values of surface area and pore parameters for desiccant coatings had a slight reduction because of the existence of binder solution. Adsorption kinetics indicated that the binder solution would not affect water adsorption capacity or adsorption kinetics of original desiccant powder. Moreover, SAPO-34 and FAPO-34 coated aluminum sheets had higher adsorption capacity than that of silica gel. Sorption isotherms were also measured and fitting equations were developed based on Polanyi principle. Finally, their dehumidification performance in DCHE systems was predicted with a mathematical model. Simulation results indicated that the DCHE prepared from FAPO-34 can have 2–3 times larger dehumidification capacity than those from SAPO-34 and silica gel at low regeneration temperatures.
Article
In this paper, an experimental setup of a desiccant dehumidification unit silica gel coated fin-tube heat exchanger is installed and investigated. In this unit, two silica gel coated heat exchangers (SCHE) are adopted and switched to provide continuous dehumidification capacity. Meanwhile, hot water from vacuum tube solar collector is used to regenerate silica gel. System performance is evaluated in terms of moisture removal mass and thermal COP. Influences of major parameters on system performance are tested and analyzed under Shanghai summer conditions. It is found that system performance is affected significantly by cycle time between dehumidification and regeneration, and optimal cycle time is 600 s under test conditions. For actual system, the unit can be independently used as dehumidifier with 100% fresh air under mild conditions. But when the outside humidity is too large, it can be used in combination with primary return air-conditioning to provide satisfied supply air.
Article
The paper focuses on development of new adsorbent material of aluminophosphate (FAM-Z05) which could be subsequently used in utilization of waste beat below 373 K. To evaluate this new material, water vapor adsorption isotherms of FAM-Z05 were measured at several temperatures. Furthermore, an attempt was made to improve the heat exchanger by coating FAM materials onto rin tube type heat exchanger. Then, the dehumidification performance of direct cooling and heating desiccant system was evaluated. It was found that the water vapor adsorption isotherms of FAM-Z05 were characterized by S-shape and the adsorption character of FAM-Z05 was dependent on temperature. Further, the new adsorbent of FAM-Z05 was able to adsorb water vapor in lower regeneration temperature than FAMZ02 and FAMZ01, which was attributed to FAM-Z05 ability to adsorb water vapor in high humidity range. However, when FAM-Z05 is used in low humidity range, the dehumidification performance of FAM-Z05 might be lower than those of FAM-Z01 and FAM-Z02.
Article
AFI-type structure ferroaluminophosphate zeolite (FAPO-5) was examined as an AHP adsorbent. FAPO-5 with iron content of 2-8mol% (Functional Adsorbent Material-Zeolite 01; FAM-Z01) was selected for further testing. The water vapor adsorption isotherm of FAM-Z01 was S-shaped and highly dependent on temperature, and almost no hysteresis was observed with adsorption/desorption at 333 K and 348 K. No changes were observed in the properties of FAM-Z01 after 200,000 cycles of water vapor adsorption-desorption, indicating that FAM-Z01 is suitably durable for practical use. When the AHP was operated under conditions of TL/TM/TH= 283 K/303 K/333 K, the adsorption capacity of FAM-Z01 was 4 times that of silica gel.
Article
The cross-cooled dehumidifier prototype was constructed in the form of a cube with a side dimension of 0.6 m. The cross-cooling was achieved by passing air through rectangular channels perpendicular to process channels which are lined with desiccant sheets consisting of 9..mu..m Syloid 63/sup TM/ silica gel held in a Teflon web. The process for the manufacture of the silica gel sheets was developed at the Illinois Institute of Technology. The dehumidifier prototype was installed in a test system that simulated the performance of a cross-cooled desiccant cooling system and monitored the performance of the prototype. The dehumidifier prototype was operated over a wide range of operating conditions which would be typically encountered in the field installation of such a system. Variables measured were the moisture cycled, cooling capacity, total cooling capacity and coefficient of performance.
Article
A modified version of the cross cooled desiccant bed is presented. The parallel flow channels are subdivided longitudinally and packed with silica gel particles instead of being glued to the side walls. The bed is regenerated utilizing the rejected heat from a LiBrH2O absorption cooling machine and both are integrated in a solar powered air conditioning system. Two beds are alternately working in the humidification/dehumidification cycle.Treating the matrix and the desiccant separately, a five governing equation model, describing the heat and mass transfer between the passing air flow, the desiccant material and the matrix metallic structure, is introduced and given. This is numerically solved for both the humidification mode and the dehumidification mode with each occupying half of the bed cyclic duration.For a case study in Jeddah, with a cyclic duration of 15 minutes, the results showed an overall coefficient of performance of 1.2 which is 53% higher than that for the absorption machine alone. Moreover, adding the desiccant bed to the air conditioning system raised the evaporator temperature to 19.3°C compared with the 11.5°C required for the absorption machine alone.
Article
A new modified cross-cooled compact solid desiccant dehumidifier (CCCD) is proposed and its mathematical model describing heat and mass transfer processes between the moist air and the desiccant is presented. The dehumidifier is constructed on the basic structure of plate fin heat exchanger with silica gel elaborately glued on all the metal surfaces of the process-flow channels. The cyclic dynamic performance of the CCCD is simulated by implicit finite difference method and several important variables that strongly influence the performance of the CCCD are identified and analyzed. The simulated dehumidification performance is compared with the experimental results, and showing good agreement within 7% deviation. It is shown that the performance of the CCCD proposed in this paper with cooling effect is much better than that without cooling. It proves that dehumidification by silica gel with cooling can greatly improve its performance.