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acatech STUDY
Henning Kagermann, Reiner Anderl,
Jürgen Gausemeier, Günther Schuh,
Wolfgang Wahlster (Eds.)
Industrie 4.0
in a Global Context
Strategies for Cooperating
with International Partners
acatech STUDY
Industrie 4.0
in a Global Context
Strategies for Cooperating
with International Partners
Henning Kagermann, Reiner Anderl,
Jürgen Gausemeier, Günther Schuh,
Wolfgang Wahlster (Eds.)
This series comprises reports presenting the results of projects carried
out by the National Academy of Science and Engineering. The studies
are intended to provide informed assessments and future-oriented
advice for policymakers and society.
All previous acatech publications are available for download from:
www.acatech.de/publikationen.
The acatech STUDY series
Contents
Foreword 5
Executive Summary 6
Project 15
1 Introduction 17
2 Methodology 18
3 Results 19
3.1 Understanding of Industrie 4.0 19
3.2 Standardisation 23
3.3 Cooperation 29
3.4 Country proles 36
3.4.1 Germany 37
3.4.2 China 40
3.4.3 Japan 45
3.4.4 South Korea 49
3.4.5 United States 53
3.4.6 United Kingdom 57
4 Conclusion 61
References 66
5
Foreword
Foreword
Industrie 4.0 denotes the transformation of “traditional” indus-
tries by the Internet of Things, Data and Services. The term has
been used to encapsulate a paradigm shift in the economy ever
since the report of the Industry-Science Research Alliance Work-
ing Group was presented to the German Chancellor and the
Platt form Industrie 4.0 was launched at the 2013 Hannover
Messe. The real-time networking of products, processes and infra-
structure is ushering in the fourth industrial revolution where
supply, manufacturing, maintenance, delivery and customer ser-
vice are all connected via the Internet. Rigid value chains are
being transformed into highly exible value networks.
The Plattform Industrie 4.0 steering committee and the Industry-
Science Research Alliance
/
acatech have made a major contribu-
tion to developing a common understanding of “Industrie 4.0”
in Germany.1 The term describes a new stage in the organisation
and management of the entire value chain throughout a prod-
uct’s lifecycle. The product lifecycle is geared towards customers’
increasing desire for customisation and encompasses everything
from the original concept to ordering, development, manufac-
ture, delivery to the end customer and recycling, as well as all
the associated services.
What makes this possible is the availability of all the relevant in-
formation in real time thanks to the networking of all the enti-
ties involved in the value creation process, together with the abil-
ity to use this data to determine the optimal value stream at any
given point in time. Connecting people, objects and systems
leads to the emergence of dynamic, real-time optimised and
self-organising cross-company value networks that can be opti-
mised on the basis of different criteria such as cost, availability
and resource consumption.2
Germany’s innovative and successful manufacturing industry, its
strengths in the eld of business IT and its know-how in the
relevant key technologies mean that it is well placed to build a
leading market and position itself as a leading supplier of inno-
vative Industrie 4.0 solutions. Accordingly, Industrie 4.0 promis-
es to deliver high-quality jobs and stable economic growth. It
also offers new opportunities with regard to demographic
change and sustainable, resource-efcient business.
Nevertheless, it also poses a number of major challenges for
businesses. Existing manufacturing systems need to be horizon-
tally integrated into value networks and vertically connected
with companies’ internal business processes. It is therefore
necessary to engineer the end-to-end digitalisation of the entire
value chain.
Government, business and the general public have yet to fully
appreciate the dramatic extent of the digital transformation
sweeping through our economy and society. Germany is in dan-
ger of falling behind its global competitors with regard to the
development of the necessary infrastructure, the integration of
digital technologies, the race to establish norms and standards
and the creation and development of business models. However,
this threat is going almost unnoticed due to current strength of
the German economy.
This is the background to the present study which was funded by
the Federal Ministry for Economic Affairs and Energy (BMWi).
Based on the ndings of an empirical survey of experts from six
industrialised nations, it analyses both the opportunities and
challenges for international cooperation in the eld of Indus-
trie 4.0 and the issues relating to the development of common
norms and standards. The study thus provides businesses, organi-
sations and policymakers with a sound basis for the numerous
decisions that will have to be taken if the digital transformation
of our economy and society is to be completed successfully.
Prof. Dr. Dr.-Ing. E. h. Henning Kagermann
President acatech
1 | See Forschungsunion
/
acatech 2013.
2 | See Plattform Industrie 4.0 2016.
6
Executive Summary
The transformation of the economy being brought
about by Industrie 4.0 means that, in the future,
business processes such as supply, manufacturing,
maintenance, delivery and customer service will all be
connected via the Internet. The resulting highly exi-
ble value networks will require new forms of coopera-
tion between companies, both nationally and globally.
There is still considerable uncertainty regarding the
areas in which German businesses should engage in
this kind of cooperation – despite the potential syner-
gies and competitive advantages there is also concern
about the possible loss of know-how and value-added.
This study analyses the opportunities and challenges of interna-
tional cooperation in the eld of Industrie 4.0. It is based on
more than 150 interviews and discussions with experts from Ger-
many, China, Japan, South Korea, the UK and the US. The latter
ve countries are set to become important future suppliers of
Industrie 4.0 solutions and are therefore potentially attractive
cooperation partners for Germany.
Opportunities and threats of
Industrie 4.0
The experts interviewed in the study considered the holistic con-
ceptual basis of the term Industrie 4.0 to be its key strength. It
serves as an important model to global operating companies for
the vertical integration of smart machines, products and produc-
tion resources into exible manufacturing systems and their hori-
zontal integration into cross-industry value networks. According-
ly, all the countries included networking and digitalisation as
the priority themes for Industrie 4.0.
Against this background, the six countries all agreed that the
greatest economic opportunities of Industrie 4.0 lie in produc-
tion optimisation. The experts from all the focus countries ex-
pect the resulting productivity gains to signicantly increase
their global competitiveness and strengthen manufacturing in-
dustry in their respective nations.
However, there are differences in terms of how they rate the other
opportunities associated with Industrie 4.0. In Germany in par-
ticular, the focus is on integrating information, communication
and manufacturing technologies in smart, self-organising facto-
ries. In the US and increasingly also China, on the other hand,
Industrie 4.0 is strongly associated with smart products, Internet
platforms and the new business models that are based on them.
In the US, Silicon Valley Internet companies, innovative start-ups
and nancially strong, globally networked venture capital pro-
viders have all understood the signicant business opportunities
provided by the emerging platform economies. They are making
targeted inroads into the global markets for Industrie 4.0 solu-
tions and are shaping the future of these markets. In China, the
government initiatives Made in China 2025 and InternetPlus es-
tablish a contextual link between networking, integration and
the accompanying new business models. The size of China’s do-
mestic market and the fact that it is relatively closed to the out-
side world provides Chinese platform operators with a favoura-
ble environment to rapidly grow their domestic market in order
to generate the critical mass of customers and complementary
products needed to fuel a subsequent global expansion.
As a result, German companies are encountering emerging digi-
tal ecosystems around Industrie 4.0 platforms, as well as net-
work and lock-in effects. These are some of the key challenges
facing Germany as it strives to secure a long-term position as one
of the leading global players in the emerging Industrie 4.0 plat-
form economies. Furthermore, the strong competition from the
US and increasingly also China is focusing attention on the size
of Germany’s domestic market as an institutional inuence on
the ability of platform operators to expand globally.
At the same time, the experts from Germany and the US – the two
countries that are currently the leading suppliers of Industrie 4.0
solutions – highlighted the risk of developing products that lack
market relevance. In addition, all the countries in the survey were
concerned about data security and data sovereignty. If Germany
wishes both to lead the way in actively shaping the future of In-
dustrie 4.0 and to enable early adoption in businesses, it will need
to work internationally to promote norms and standardisation so
that a common international infrastructure can be created.
7
Executive Summary
The benets of standardisation
The standardisation of architectures, data exchange formats, se-
mantics, vocabularies, taxonomies, ontologies and interfaces is
key to creating interoperability between the different technolo-
gies involved in a complex and extremely heterogeneous eld
like Industrie 4.0. The experts who took part in the study did not
focus on any one particular standard. What matters is for which-
ever standards are settled on to be adopted on a widespread
basis in order to enable the creation of interoperable systems
that can be exibly integrated.
The experts from all the countries in the survey agreed that be-
cause it is such a complex eld there will not be one single In-
dustrie 4.0 standard. Instead, the next few years will see the
emergence of numerous standards, some of them highly special-
ised, enabling interoperability in and between all manner of dif-
ferent systems.
One focus of German and international standardisation initia-
tives should therefore be on semantic interoperability and stand-
ard data formats, as well as metadata, vocabularies and domain
models. The experts from Germany and Japan also considered
reference models to be important, whereas the Chinese experts
regarded the introduction of a standard Industrie 4.0 vocabulary
as a top priority.
In this context, two of the key issues that need to be addressed
by standardisation are interoperable interfaces between solu-
tions from different manufacturers and the establishment of
open standards. The experts felt that these are essential for
the emergence of open, exible and successful ecosystems
spanning not only different manufacturers but also different
countries and continents.
According to the experts, if the appropriate solutions are not
developed there is a danger that isolated, proprietary stand-
alone or silo solutions could emerge. This would expose pur-
chasers of Industrie 4.0 solutions to the risk of technological
lock-in, resulting in technological dependence and high costs
if they wished to switch to a different solution. For small and
medium-sized Industrie 4.0 suppliers that do not control the
market, open standards increase its potential both in terms of
the number of customers for their products and the demand for
complementary products. Open systems are thus of particular
importance to small and medium-sized enterprises whose
rela tively limited inuence makes them more reliant on the ex-
istence of interoperable systems for accessing what is poten-
tially a very large market.
These standards are developed by organisations that work
closely with industry in order to efciently address and close the
technology gaps and requirements that it identies. German
standardisation organisations should engage more closely with
the international consortia that play a key role in this area. The
Industrial Internet Consortium (IIC) and the associated Object
Management Group (OMG) occupy a prominent global position
in the dynamic and diverse international standardisation
organi sation landscape. Germany has an excellent international
reputation thanks to the developments and initiatives that it
has already undertaken in the eld of Industrie 4.0, such as
Bitkom, DIN, DKE
/
VDE, VDMA and ZVEI. It is thus very well
placed to engage in further international cooperation in the
area of standardisation.
In view of the race that is currently underway to establish inter-
national norms and standards as quickly as possible, many of
the experts in the survey – particularly those from Germany and
South Korea – believed that standardisation work is currently
3 | See Buxmann et al. 2011.
Why are platform economies important in
Industrie 4.0?
In markets where the benets of a digital good increase
in proportion to the number of users, global market
leadership can only be achieved through rapid and
widespread global expansion. Platform-based software
markets in particular are frequently characterised by
network effects. Direct network effects occur in these
“winner takes all” markets when the benets to existing
users increase as the number of new users grows. Indi-
rect network effects are generated through the growing
number of complementary products based on the cen-
tral platform provider’s de facto standard. In view of the
emergence of platform-based ecosystems in the eld of
Industrie 4.0 – along the same lines as traditional In-
ternet platforms – the combination of strong network
effects and signicant economies of scale often means
that it is essential to establish an early global presence
in order to achieve the critical mass of users needed to
create de facto standards.3
8
progressing too slowly. However, they also stressed the fact that
the highly complex nature of Industrie 4.0 and the need for ex-
tensive committee work have a strong impact on the speed at
which standardisation progresses. The experts felt that closer
international cooperation between companies, associations and
policymakers is required in order to give current standardisation
activities greater impetus.
The meaning of cooperation in
Industrie 4.0
The international competition with regard to the establishment
of norms and standards for Industrie 4.0 means that close co-
operation is required between businesses and institutions. The
experts from all the countries in the survey identied networking
and digitalisation as the key technology areas where a need for
cooperation exists. They attached particular importance to data
acquisition
/
transmission, networking, data processing
/
analysis
and interfaces. The experts identied different ways of cooperat-
ing in order to drive norms and standardisation and develop
innovative Industrie 4.0 solutions in these areas: industry- specic
and cross-industry cooperation, cooperation with suppliers and
with competitors and cooperation with global corporations and
innovative start-ups.
The experts considered the most effective instruments to be test-
beds for the development of prototypes and the pragmatic im-
plementation of new solutions, together with industry-specic
integration platforms for facilitating the widespread adoption of
solutions. Both Germany and in particular the US place greater
emphasis on testbeds, while China, Japan and South Korea addi-
tionally focus on industry-specic integration platforms.
However, the main difference in focus is not so much between
individual countries as between large, global corporations and
SMEs. Because of the extensive resources at their disposal, large
corporations are able to participate in a variety of international
standardisation organisations and networks. Testbeds are thus a
good way for them to cooperate with other large corporations,
SMEs and start-ups. They allow Industrie 4.0 innovations to be
rapidly and pragmatically transformed into commercially viable
solutions. The corporations then disseminate the technical
standards established in the testbeds across their extensive net-
works of suppliers and customers. Consequently, it is important
to ensure that German corporations engage in the latest interna-
tional standardisation debates from an early stage.
As well as testbeds, industry-specic platform solutions can
help SMEs in particular to reduce investment risks, benet
from synergies in the establishment of standards and success-
fully communicate standards to their customers. Academic or-
ganisations and the relevant associations can play a valuable
role in orchestrating cooperation on industry-specic integra-
tion platforms.
Overall, the experts who took part in the survey expected
coopera tion to enhance know-how, especially with regard to
data security and business models, reduce development times
and prevent redundant solutions. Germany and Japan were
particularly keen on the idea of an international dialogue on
data-based business models, not least because of the threat of
US and Chinese platform providers dominating the market in
the medium term. China, South Korea and Japan also identi-
ed a need for cooperation in the areas of R&D and training
and professional development. On the whole, the respondents
from the US and the UK rated government cooperation initia-
tives as less important.
4 | See Shapiro
/
Varian 1999; Picot et al. 2003.
The conicting factors affecting
Industrie 4.0 standardisation
Standardisation is an essential requirement for com-
bining different systems. Different components can
only work together (interoperability) or be used on oth-
er systems (portability) if cross-manufacturer standards
are established for the design of technical IT infrastruc-
tures. The key factors that inuence the standardisa-
tion process include the stakeholders’ general interest
in establishing standards and their preference for one
particular standard or another. Closed standards can
be more precisely controlled as the technology con-
tinues to develop and promise higher returns for the
suppliers of technology products. Open standards can
be more rapidly and widely established, although it is
harder to use them for commercial gain. In the high-
ly complex eld of Industrie 4.0 with its vast array of
stakeholders, suppliers of Industrie 4.0 solutions need
to make their own individual assessment of the oppor-
tunities and risks of widespread market penetration
versus relative market power.4
9
Executive Summary
The experts cited data security and a potential loss of know-how
as the greatest threats to the establishment of integrated sys-
tems. On the whole, however, the potential risks are not enough
to prevent most companies from engaging in cooperation. In par-
ticular, cooperation is seen as an important way of preventing
Internet companies from stealing a march on traditional manu-
facturing industry in the Industrie 4.0 transformation.
In order to stay abreast of the dynamic developments in this
area, many companies – especially large corporations – are
currently actively involved in a variety of Industrie 4.0 organi-
sations and initiatives. The main benets that they hope to
achieve through this involvement relate to interoperability
and innovation.
According to the experts, the most important requirements for
engaging in cooperation are contracts and the formulation of
ground rules. Moreover, they believe that cooperation should
take place in simple, international company networks. Academic
institutions and the relevant associations should also be includ-
ed so that they can contribute their expertise and views. A
well-coordinated approach with separate responsibilities for
each partner is seen as important for building trust among the
different companies and countries whilst at the same time pro-
viding them with the freedom to decide how they go about ad-
dressing the technical, business and organisational challenges
of a highly dynamic eld like Industrie 4.0.
Status quo of Industrie 4.0
in different countries
Germany
In Germany, the term Industrie 4.0 describes a strong, technology-
based vision of the future. The focus is on optimising production
processes in terms of quality, price and exibility and delivering
better nancial returns overall. The strategic goal is to maintain
Germany’s traditionally strong position in manufacturing and
mechanical engineering throughout the digital transformation.
The development of new business models and smart products is
considered to be less important.
Because of its strength in the elds of automation and factory
equipment, German industry has taken on a key role in the devel-
opment of Industrie 4.0 – not only through its large corpora-
tions, but particularly through its globally successful SMEs. Ger-
many’s excellent international reputation in this eld means
that it is well placed to engage in ongoing international coopera-
tion initiatives, several of which are already up and running. In
general, it is recommended that cooperation should focus on
Japanese and US rms from the information and communica-
tion (ICT) industry with particular expertise in Internet technolo-
gies. Meanwhile, South Korea and China are both promising
markets for German products owing to their high demand for
manufacturing technology.
A top-down approach to standardisation predominates in Ger-
many, led by government, pioneering companies and academ-
ia. Companies collaborate closely with the research community
and their activities are coordinated by organisations such as
the Platt form Industrie 4.0 with the aim of achieving a dia-
logue-based consensus. However, if this process takes too long,
there is a danger that Germany could fall behind its global
competitors over the medium term. Overall, the speed of stand-
ardisation is rated much more negatively in Germany than in
5 | See Zerdick et al. 2002.
What are the investment risks for SMEs?
The penguin effect refers to a phenomenon whereby
the smaller the number of users, the less useful a given
application is. The metaphor relates to the behaviour of
hungry penguins. Fear of predators causes all the pen-
guins to remain on the shore until the rst one decides
to take its chances and jump into the water. Watching
what happens gives the other penguins a better idea of
their own chances of survival if they follow suit. In the
same way, despite being very interested in Industrie 4.0
solutions, potential users – especially SMEs – are reluc-
tant to invest. This is because as long as there are no
international standards or universal solutions providing
interoperability between different systems, individual
companies run the risk of technological lock-in. If they
acquire proprietary standalone or silo solutions there is
a danger that, in the medium term, they could become
dependent on the technology of one particular supplier.
In the dynamic Industrie 4.0 market with its huge num-
ber of actors, the investment risks are particularly high
for cash-strapped SMEs.5
10
other countries, while the expectations regarding reference ar-
chitectures and standard programming interfaces (APIs) are
signicantly higher.6
General dos & don’ts
§Build on the strong Industrie 4.0 brand: Continue
to strengthen the international dimension of Ger-
man Industrie 4.0 activities in order to benet
more from the high interest shown by countries
around the world in German-made Industrie 4.0
solutions.
§Use international standardisation as a catalyst
for cooperation: German industry should become
more involved in the leading international standard-
isation organisations and seek to take on an active
leadership role.
§Create stronger links between innovation centres:
Promote collaboration between innovation centres
in order to facilitate cooperation between business-
es and researchers from different countries.
§Make sure that the benets of Industrie 4.0 do
not seem too abstract: Pursue a dual approach that
pushes ahead with the development of an integrat-
ed Industrie 4.0 strategy whilst at the same time de-
veloping pragmatic, high-prole solutions.
The Chinese manufacturing landscape currently is extremely
hetero geneous in nature. On the one hand, there are a handful
of major global corporations (e.g. Huawei, Sany and Haier) that
possess advanced and in some cases highly automated factories.
On the other hand, there are large numbers of SMEs in which
almost no automation or digitalisation has occurred – indeed,
many of them are still only just starting to introduce computer-
integrated manufacturing. The Chinese government recently
adopted the Made in China 2025 strategy with the aim of fully
modernising the country’s manufacturing industry. Industrie 4.0
is seen as a key enabler of these efforts to catch up with other
nations. Industrie 4.0 is therefore being heavily promoted and
China has explicitly expressed its desire to engage in coopera-
tion, particularly with Germany.
There are numerous opportunities for Germany in the short to
medium term. China is a promising market for upgrade technol-
ogies such as industry software and automation technology.
Moreover, the Chinese market’s high implementation speed can
be used by German organisations to develop their own Indus-
trie 4.0 solutions and promote the widespread adoption of the
associated norms and standards. Over the longer term, however,
the planned transformation of the Chinese economy is also set
to turn China into a serious competitor.
Dos & don’ts for China
§Use China as a multiplier for German standards:
Implement German beta standards in Sino-German
cooperation initiatives in order to improve their
chances of being adopted worldwide.
§Supply China with automation equipment: Take
advantage of the opportunities to sell Industrie 4.0
solutions to the Chinese market.
§Make the most of the opportunities in the sustain-
able technologies market: Promote environmental-
ly sustainable Industrie 4.0 solutions in order to
make the most of the Chinese government’s green
manufacturing initiative.
§Approach Beijing via the provinces: Take account
of the high regional diversity and extensive political
powers of the provincial governments and seek to
enter the Chinese market via selected provinces.
§Enter with strong partners: SMEs should enter the
market in partnership with established companies
and take advantage of their local infrastructure.
§Weigh up the investment risks: Be aware of the
fragile regulatory framework and ensure that invest-
ment decisions are accompanied by an exit strategy.
China
6 | The conclusions were formulated from a German perspective.
11
Executive Summary
7 | In this context, “technology stack” refers to a group of technologies that, while separate from each other, are nonetheless developed in close coordina-
tion. One example is the web technology stack that incorporates e.g. coordinated protocols for exchanging (HTTP) and representing (HTML)
information.
Industrie 4.0 is already very advanced in Japan. As in Germany,
manufacturing industry has a long-standing tradition in the Japa-
nese economy. Industrie 4.0 is thus both an opportunity for Ja-
pan and a challenge in terms of how the digitalisation of industry
is managed. A modular technology stack7 and the relevant stand-
ardisation of Internet technologies are regarded as important,
particularly for new business models. As far as existing business
models are concerned, standardisation is explicitly ruled out in
some areas. The Japanese government and various private busi-
ness initiatives are driving standardisation in the eld of Indus-
trie 4.0, even though they have different views on these aspects.
Dos & don’ts for Japan
§Develop integration solutions for the Japanese
market: Gain an overview of the system landscape
at the different levels of the value-added process
and discuss integration solutions down to the
sub-supplier level.
§Integrate robotics with human factors and ergo-
nomics: Promote cooperation in the elds of robot-
ics and human factors and ergonomics and take
advantage of Japanese expertise in data-focused
technologies.
§Drive cooperation on data-based process optimi-
sation: Engage in pilot projects with relevant part-
ners in order to take advantage of Japanese exper-
tise in the eld of process optimisation.
§Cooperate exibly in initiatives: Bearing in mind
the complex Industrie 4.0 landscape in Japan, avoid
creating bottlenecks and ensure that cooperation in-
itiatives with Germany are decentralised.
§Implement the sensei principle in technology solu-
tions: Develop a thorough understanding of the role
of the sensei (teacher
/
master) and integrate this
approach into the German Teaching & Learning Fac-
tory concept.
South Korea’s economy is characterised by global, hierarchically
structured conglomerates (“chaebols”) in the high-tech and me-
chanical engineering sectors (e.g. Samsung, Hyundai and LG).
Many SMEs are highly dependent on these conglomerates. The
benets of Industrie 4.0 are widely recognised in South Korea.
The government has launched a nationwide project primarily
aimed at helping SMEs to boost their production capacity
through the use of smart factory technologies. The goal is to es-
tablish up to 10,000 more productive factories by 2020 through
partnerships between business, the relevant organisations and
government. These measures are a response to the growing pres-
sure on the South Korean economy due to the improving quality
of Chinese manufacturing.
As well as productivity gains, South Korea also believes that In-
dustrie 4.0 can deliver economic benets through new, data-driv-
en business models, e.g. in the eld of smart cities where it is
already a global leader. As far as standardisation is concerned,
the government is keen to engage in international cooperation
and to involve the private sector. South Korean industry is calling
for rapid standardisation solutions to enable interoperability.
The pronounced focus on increasing productivity and the estab-
lished tradition of cooperation with Germany mean that there is
an opportunity for German businesses to target South Korea
more strongly as a market for their Industrie 4.0 solutions. Coop-
eration with the large conglomerates should facilitate access to
South Korean SMEs, enabling the widespread establishment of
standards across several different industries.
Japan South Korea
Dos & don’ts for South Korea
§Use the chaebols as a route into the market: Seek
to cooperate with global conglomerates that bring
together several value chains and suppliers under
one roof.
§Recognise SMEs as an important target market:
Identify relevant SME customers that are investing
12
United States
In the US, Industrie 4.0 is generally included under terms such
as the Internet of Things, smart production or the Industrial
Internet. Consequently, it is understood to have a much wider
meaning than in Germany, encompassing not only the techno-
logical dimension but also the development of the new busi-
ness models (smart services) that are coming about as a result
of Industrie 4.0 (e.g. in the eld of big data analytics). Silicon
Valley rms in particular are hopeful that the transition to a
network economy will provide export opportunities for sensor
and wireless technologies. Overall, the US rates the opportuni-
ties associated with Industrie 4.0 as far more signicant than
the possible risks.
Industrie 4.0 is being driven by private sector consortia, chief
among them the Industrial Internet Consortium (IIC) founded by
General Electric (GE). The IIC coordinates initiatives to create
ecosystems connecting physical objects with people, processes
and data. It aims to guarantee interoperability through refer-
ence architectures, frameworks and open standards. Rather than
regarding each other as competitors, the various consortia that
exist in the US see Industrie 4.0 as a collective endeavour.
Companies domiciled outside of the US already account for the
majority of their members. The risk for Germany is that these US
consortia could rapidly establish “quasi-standards” and steal a
march on German companies in the eld of standardisation. Ger-
many has an excellent reputation in the US as a potential coop-
eration partner.
United Kingdom
British companies recognise the potential of Industrie 4.0. The
government is promoting reindustrialisation in order to rebal-
ance the British economy and reduce its dependence on volatile
nancial markets. Although there is still no coherent national
innovation plan, individual programmes are already up and run-
ning. The current strategy is centred on innovation centres in a
variety of different elds, known as “Catapults”. The Catapults
provide a dedicated environment where businesses and research-
ers can work together to develop innovative commercial Indus-
trie 4.0 solutions.
Dos & Don’ts for the US
§Continue to strengthen trade relations in the eld
of Industrie 4.0: Make the most of the traditionally
strong trade relations between Germany and the US
and capitalise on the reindustrialisation of the
American economy.
§Don’t lose control over Industrie 4.0 business
models: Ensure that future business models form an
integral part of long-term corporate strategies and
that control over them is not lost when cooperating
with software rms.
§Focus on Industrie 4.0 platforms: Create a level
playing eld for cooperation with the large US Inter-
net companies by establishing industry-specic plat-
forms for SMEs.
§Actively manage ideas and talent: Engage in ac-
tive ideas and talent management through strategic
partnerships with US companies and applied re-
search institutions.
heavily in Industrie 4.0 solutions under the govern-
ment’s Smart Factory Initiative.
§Transfer know-how from the consumer sector: Take
advantage of South Korean companies’ strengths in
data-driven business models and establish joint co-
operation projects on smart services.
§Establish cooperation structures for German and
South Korean start-ups: Use South Korea’s highly de-
veloped innovation centres as a point of contact for
accessing the local start-up scene network.
§Recognise the opportunity for IT security projects
provided by South Korea’s foreign policy environ-
ment: Draw on the established tradition of coopera-
tion between Germany and South Korea to develop
Industrie 4.0 security solutions in conjunction with
partner companies.
13
Executive Summary
8 | See Gausemeier
/
Klocke 2016.
Dos & Don’ts for the UK
§Get involved with innovation centres (Catapults):
Use the Catapults as testbeds for innovative Indus-
trie 4.0 solutions and for cooperating with other
businesses and research institutions in the UK.
§Observe non-manufacturing sectors with a view to
know-how transfer: Identify technologies and busi-
ness models in highly-developed British sectors such
as smart education and smart infrastructure in order
to benet from know-how transfer.
§Use British services expertise to develop smart ser-
vices: Take advantage of the UK’s large service sec-
tor and British e-commerce expertise by cooperating
with companies and research organisations to devel-
op smart services.
Outlook for Industrie 4.0
The vision of Industrie 4.0 has had a dynamic impact on innova-
tion policy both in Germany and in other countries around the
world. Close cooperation between businesses, the trade unions,
the relevant associations, academia and government has increas-
ingly allowed the vision to be conceptualised, rened and imple-
mented. In the past few years, several companies in Germany
have established new factories and a competence centre network
modelled on Industrie 4.0 projects such as the smart factory and
learning factory. As a result, Germany is currently around two to
three years ahead of other countries in the eld of Industrie 4.0.
Assuming that the relevant actors work together, it should be pos-
sible to achieve the targets for 2030 set out in the INBENZHAP
project8 which describes the probable scenario of an Industrie 4.0
economy that strikes the right balance between people and tech-
nology and in which government engages effectively. Thanks to
its good digital infrastructure, its know-how in the key technology
areas and its holistic understanding of value creation, Germany is
a leading global player in this eld. However, companies from
other countries around the world are taking rapid action to close
the gap. Consequently, specic measures are required to ensure
the long-term success of Industrie 4.0 in Germany:
§Large, predominantly multinational corporations should
resist the temptation to promote silo solutions for
Industrie 4.0. The nancial returns of universal products
such as analytics tools for the large volumes of data generat-
ed in industrial processes can be increased if these products
provide open interfaces that allow integration with solutions
from different providers. Corporations would therefore do
better to focus on interoperability and on actively support-
ing international standardisation efforts.
§This approach also makes it easier for SMEs to enter the mar-
ket – universal modular products with open interfaces allow
them to integrate their own solutions. This benets both the
large corporations by providing them with a wide user base
and the SMEs by allowing them to market specialised mod-
ules in specic areas. When developing new technologies, it
is important to ensure right from the outset that the relevant
business models are developed in tandem, as well as to facil-
itate global expansion through the targeted development of
strategic networks.
§Associations play an important role in technology develop-
ment – both large corporations and SMEs need to be more
active on this front. It is important to clearly dene which
technology areas should be standardised and which are ex-
plicitly regarded as proprietary intellectual property by the
companies involved. Furthermore, close, long-term and agile
cooperation between business, academia, government and
the relevant associations is essential – both nationally and
globally – in order to keep up with the rapid pace of develop-
ments in the eld of Industrie 4.0. Organisations, trade un-
ions and the relevant associations can also employ show-
rooms and use cases to provide a targeted demonstration of
the technological, organisational and commercial implica-
tions of Industrie 4.0 for SMEs. Moreover, cross-industry dia-
logue formats can be used to enable closer networking
across different industries.
§Government has a vital role in implementing the recommen-
dations described above. It should use structures such as the
Plattform Industrie 4.0 to try and prevent buyer lock-in and
encourage these organisations to participate in national and
international standardisation activities. Government should
also facilitate networking between the relevant associations
and promote targeted initiatives involving multiple associa-
tions. In addition, it must drive the nationwide expansion of
high-performance, high-speed networks (e.g. G5), the expan-
sion of smart networks and the digitalisation of analogue
14
infrastructure. Government also needs to create a binding
legal framework that takes account of the right to informa-
tion and data sovereignty whilst at the same time providing
the necessary freedom for the commercial implementation
of data-driven business models.
If Germany manages to actively address these challenges and
implement the relevant policy measures, it will be able to extend
its current lead over other countries and ensure that Indus-
trie 4.0 becomes a lasting success for the German economy and
society as a whole.
15
Project
Project
Project management
– Prof. Dr. Dr.-Ing. E. h. Henning Kagermann
/
acatech
President
Project group
– Prof. Dr.-Ing. Reiner Anderl, Department of Computer
Integrated Design, Technische Universität Darmstadt
/
acatech
– Prof. Dr.-Ing. Jürgen Gausemeier, Heinz Nixdorf Institute,
University of Paderborn
/
acatech Executive Board member
– Prof. Dr.-Ing. Günther Schuh, RWTH Aachen University
/
acatech Executive Board member
– Prof. Dr. Dr. h.c. mult. Wolfgang Wahlster, German Research
Center for Articial Intelligence (DFKI)
/
acatech
Consortium partners
/
project team
– Sebastian Haag, Technische Universität Darmstadt
– Christian Dülme, Heinz Nixdorf Institute, University of
Paderborn
– Julian Echterfeld, Heinz Nixdorf Institute, University of
Paderborn
– Daniel Eckelt, Heinz Nixdorf Institute, University of
Paderborn
– Bastian Fränken, RWTH Aachen University
– Dr. Christina Reuter, RWTH Aachen University
– Dr. Tilman Becker, German Research Center for Articial
Intelligence (DFKI)
– Dr.-Ing. Christiane Plociennik, German Research Center for
Articial Intelligence (DFKI)
– Dr. Georg Rehm, German Research Center for Articial
Intelligence (DFKI)
– Dr. Felix Sasaki, German Research Center for Articial
Intelligence (DFKI)
Project coordination
– Dr. Alexander Werbik, acatech Ofce
– Dr. Johannes Winter, acatech Ofce
Project duration
06
/
2015 – 11
/
2016
Funding and project support
This study was funded by the Federal Ministry for Economic
Affairs and Energy (BMWi). Content support was provided by
the German Aerospace Center (DLR).
17
Introduction
9 | See Forschungsunion
/
acatech 2013.
10 | See Gausemeier
/
Klocke 2016.
11 | Ibid.
12 | See Europäische Kommission 2015.
13 | See Scheer 2013.
14 | See DIN e.V.
/
DKE 2015.
1 Introduction
A radical transformation is occurring in our economy. Following
on from industrialisation, mass production and automation, the
fourth industrial revolution is now underway. Known in Germany
as Industrie 4.0, this phenomenon involves the real-time net-
working of products, processes and infrastructure. Just like the
previous technological milestones in our economic history, In-
dustrie 4.0 will have profound global impacts on manufacturing
processes, business models, technologies, the workplace and
people’s everyday lives. It is too early to predict exactly what the
factories of the future will look like. What we do know, however,
is that networking and cooperation will play a key role in them.
At its core, Industrie 4.0 involves the technical integration of
Cyber-Physical Systems (CPS) in the realms of production and
logistics. Supply, manufacturing, maintenance, delivery and
customer service are all connected via the Internet. Smart
machines, warehousing systems and production resources are
capable of independently exchanging information, triggering
actions and autonomously controlling each other. This makes it
possible to achieve a fundamental improvement in industrial
processes: rigid value chains are being transformed into highly
exible value networks.9
With its innovative and internationally successful manufacturing
industry, modern software solutions for corporate customers and
established know-how in the relevant key technologies, Germany
is well placed to become a leading market and leading supplier
of innovative Industrie 4.0 solutions. This in turn has the poten-
tial to deliver high-quality jobs and stable economic growth. In-
dustrie 4.0 also opens up new opportunities in the areas of de-
mographic change and sustainable, resource-efcient business.
At present, German companies are concentrating on their
strengths in the development and production of high-quality
manufacturing technologies for industrial (B2B) customers. They
are also globally renowned for their expertise in the eld of data
analysis and for their highly-skilled workforce. On the other
hand, Germany’s weaknesses include the slow rate at which in-
novations are developed into products and the fact that German
entrepreneurs tend to be less adventurous than in other
countries. These problems are accompanied by serious shortcom-
ings in Germany’s digital infrastructure which is far less devel-
oped than in South Korea and the US, for example. In order for
Germany to play its part in actively shaping the future of Indus-
trie 4.0, these obstacles will need to be proactively addressed.10
Based on the ndings of the INBENZHAP project, another impor-
tant requirement is the development of international stand-
ards.11 A series of standard protocols will be required to allow
factories, machines and products all over the world to communi-
cate and interact with each other and to make sure that solu-
tions can be used in any country. Indeed, these standards are
necessary for international technical cooperation to be possible
in the rst place. The full integration of digitalisation, network-
ing and new ways of collaborating in manufacturing industry is
therefore a global challenge. The Plattform Industrie 4.0 is lead-
ing the way on this issue in Germany. Similar initiatives exist in
many leading industrialised nations, for instance Smart Industry
in the Netherlands, Produktion 2030 in Sweden, Nouvelle France
Industrielle in France, Industria Conectada in Spain, Pr
ů
mysl4.0
in the Czech Republic and Fabbrica Intelligente in Italy.12 In or-
der to ensure a strong voice internationally, cooperation should
be strengthened at national, Euro pean and global level between
businesses and the institutions that coordinate these govern-
ment and private sector initiatives.13
This is an extremely challenging area, since norms and standards
must be applied not only across different countries but also
across different systems. Moreover, the highly dynamic nature of
the technology requires them to be highly exible and adapt-
able. Ideally, standards or norms should be established for na-
tional or corporate solutions in order to create a secure invest-
ment environment and build trust.14
Standards are especially important to companies that are cur-
rently adopting a wait-and-see approach towards Industrie 4.0.
One of this study’s main aims was to investigate the develop-
ments and expectations in different industrialised nations. In or-
der to carry out this international evaluation of the importance
of cooperation in the eld of Industrie 4.0, representatives of
businesses and organisations from the largest industrialised na-
tions were asked about what Industrie 4.0 means to them, where
they think coopera tion is needed and how this cooperation
should be approached.
Introduction
18
15 | The study’s focus is based on the results of the project Industrie 4.0 – International Benchmark, Future Options and Recommendations for Production
Research (INBENZHAP), which was also funded by the BMWi. Among other things, this project recommended that German businesses should cooperate
with international partners and that Germany should play a leading role in the eld of standardisation.
16 | The names of the interviewees have not been published in order to protect their condentiality.
17 | See Hildebrandt et al. 2015.
18 | The acatech workshop held on 3 February 2016 in Berlin was attended by more than 30 participants.
2 Methodology
The project Industrie 4.0 in a Global Context: Strategies for Co-
operating with International Partners was funded by the Feder-
al Ministry for Economic Affairs and Energy (BMWi). It analyses
the prospects for international cooperation in digital, connect-
ed industry.15
The study is based on over 150 interviews and conversations
with experts from Germany, China, Japan, South Korea, the UK
and the US conducted between September 2015 and
June2016.16 One of the main focuses was the extent to which
German businesses should cooperate with global partners in the
eld of norms and standards in order to generate synergies and
obtain competitive advantages. Another priority was to identify
the challenges of international cooperation with regard to Indus-
trie 4.0. This included discussion of whether German businesses
also need to cooperate from an early stage with partners from
outside of Europe in order to set global standards.
Data was collected through exploratory, semi-structured guided
interviews based on existing studies, publications and projects
concerning the relevant Industrie 4.0 technology areas. The ex-
ible interview guidelines contained prompts and key questions
for guiding the conversations, together with quantitative ele-
ments. The content addressed the technical, nancial and
business aspects of standardisation and cooperation in the eld
of Industrie 4.0. The respondents’ expert knowledge inuenced
the direction taken by the interviews. The results of the personal
interviews were complemented by an online questionnaire. The
analysis included data provided by representatives of business,
academic institutions and other relevant organisations.17
The experts were interviewed on a country-by-country basis, with
interviews being conducted in Germany and in the focus coun-
tries of the UK, China, Japan, South Korea and the US. The re-
sults were presented to representatives of government, business,
academia and other organisations at a technical workshop
where the key outputs of the interviews were communicated and
discussed in depth. The workshop participants also assessed the
opportunities and threats of Industrie 4.0 for German industry
and drew a number of preliminary conclusions.18
In parallel with the interviews, current government and private
sector initiatives and the opinions of academia and standardi-
sation organisations were studied in order to identify priorities,
commonalities and differences across the different countries.
Detailed proles were drawn up for the focus countries of Chi-
na, Japan, South Korea, the US and the UK, highlighting their
respective background situations, specicities and progress
with regard to Industrie 4.0. These provide an important basis
for the recommendations regarding cooperation between Ger-
man actors and global partners that are presented in the nal
part of this report.
Methodology
19
Results
3 Results
3.1 Understanding of Industrie 4.0
Industrie 4.0 is a broad term that encompasses different per-
spectives, industries, corporate functions, technologies and
elds. The experts interviewed in the study considered its holistic
conceptual basis to be one of its key strengths. As a rule, the con-
cept was understood and had been successfully exported across
the globe. Industrie 4.0 serves as an important model to compa-
nies around the world for the vertical integration of smart ma-
chines, products and production resources into exible manufac-
turing systems and their horizontal integration into cross-industry
value networks that can be optimised on the basis of different
criteria such as cost, availability and resource consumption. At
the same time, the focus and understanding of Industrie 4.0 are
constantly evolving due to the high level of activity and continu-
al development of new approaches, concepts and solutions on
the part of businesses and research institutions, as well as the
associated debate in the media, in government and throughout
society as a whole. Nevertheless, for efcient cooperation and
standardisation to be possible in an international context, it is
necessary to identify and openly discuss the commonalities and
differences with regard to the understanding and focus of Indus-
trie 4.0 in different countries.
A focus on networking and integration
The results of the survey show that many countries share a very
similar understanding of Industrie 4.0, despite differences in
their specic focus. The term Industrie 4.0 has also become es-
tablished as a global brand. The experts from all of the countries
in the study primarily associated Industrie 4.0 with networking
and digitalisation (see Figure 1). Other themes associated with
the term included smart products, production optimisation, auto-
mation and new business models.
Businesses in particular are not simply introducing and adapting
to Industrie 4.0 for the sake of it – they are doing so because of
the economic opportunities that it provides. The experts from all of
the countries saw production optimisation as one of the main eco-
nomic benets (see Figure 2). This was by far the most frequently
cited benet in Germany, South Korea and the UK, reecting the
strong manufacturing focus of Industrie 4.0 in these countries. Au-
tomation is also regarded as extremely important. The experts
from all the focus countries expected the resulting productivity
gains to signicantly increase their global competitiveness and
strengthen manufacturing industry in their respective nations.
However, there were differences in how they rated the other eco-
nomic opportunities of Industrie 4.0. In Germany in particular,
there is a focus on combining information, communication and
manufacturing technologies in smart, self-organising factories. In
the US and China, meanwhile, there is also a strong emphasis on
smart products. While the signicant potential for new business
models was most frequently cited by interviewees from the US, it
is also recognised in Germany, Japan and increasingly China. The
experts from the US also hope that Industrie 4.0 will lead to bet-
ter customer service, whereas in China they expect it to expand
their product and service portfolio. Overall, the experts who took
part in the survey considered one of the main strengths of the
term Industrie 4.0 to be its holistic conceptual basis.
Opportunities in production optimisation and
data-driven business models
The experts from the US were particularly conscious of the eco-
nomic opportunities in the eld of platform economies and
emerging ecosystems. Financially strong, globally networked
venture capital providers, innovative Silicon Valley start-ups and
established software and Internet rms are all increasing their
strategic focus on the market for Industrie 4.0 solutions. In
China, the government initiatives Made in China 2025 and
InternetPlus establish a contextual link between networking, in-
tegration and new, platform-based business models. The size of
both the US and Chinese markets provides these countries with
an advantage insofar as it enables local companies to rapidly
Figure 1: Understanding of Industrie 4.0
Networking and
digitalisation
26 %
Production optimisation
20 %
Smart products
20 %
Automation
18 %
New business models
16 %
n = 147
Results
20
17 %
79 %
50 %
50 %
38 %
0 50 100
Germany
24 %
41 %
38 %
50 %
29 %
0 50 100
Japan
15 %
62 %
31 %
62 %
54 %
0 50 100
US
18 %
73 %
36 %
36 %
55 %
0 50 100
South Korea
19 %
60 %
67 %
54 %
51 %
0 50 100
China
33 %
67 %
33 %
0 %
33 %
0 50 100
UK
n = 148, multiple responses allowed
Enhanced customer service
Higher sales
Production optimisation
Expansion of product
and service portfolio
New business models
Enhanced customer service
Higher sales
Production optimisation
Expansion of product
and service portfolio
New business models
Enhanced customer service
Higher sales
Production optimisation
Expansion of product
and service portfolio
New business models
Enhanced customer service
Higher sales
Production optimisation
Expansion of product
and service portfolio
New business models
Enhanced customer service
Higher sales
Production optimisation
Expansion of product
and service portfolio
New business models
Enhanced customer service
Higher sales
Production optimisation
Expansion of product
and service portfolio
New business models
Figure 2: The most signicant economic opportunities of Industrie 4.0
Results
21
Results
grow their domestic market in order to generate the critical mass
of customers and complementary products needed to take full
advantage of future opportunities for global growth.
In order to accomplish the goal of becoming a leading global
supplier of Industrie 4.0 solutions, strategic action is required by
German SMEs regarding the makeup of the ecosystems emerg-
ing around Industrie 4.0 platforms. Among the key challenges
facing Germany are its medium-sized market and the sometimes
limited availability of capital for investment in risky expansion
strategies in markets with strong network effects.
The challenge of data security and data sovereignty
Industrie 4.0 entails risks as well as opportunities. The experts
from Germany and the US, the two leading suppliers of Indus-
trie 4.0 solutions, believed that there is a risk of developing solu-
tions that lack market relevance. Alongside this, the most fre-
quent concern expressed by all the countries in the survey relates
to data security and data sovereignty (see Figure 3). The inter-
viewees highlighted concerns about their core competencies
either being lost or entering the public domain. Small and
medium-sized enterprises in particular lack the know-how and -
nancial resources to ensure adequate data security. Larger com-
panies, on the other hand, are often used to working globally
and are therefore familiar with the issues from their own experi-
ence. As well as data security, standardisation is another aspect
of Industrie 4.0 where action is required. The majority of the
companies in the survey would prefer to see the current short-
comings addressed through open, global standards. Other risks
identied by the respondents included adoption, acceptance
and migration problems, as well as low protability if the hoped-
for economic benets of Industrie 4.0 fail to materialise and or-
ganisations are unable to renance their investments.
On the whole, the experts from all of the countries in the survey
recognised the relevance of Industrie 4.0, both in general terms
and to their own business. Most of them had incorporated Indus-
trie 4.0 into their strategy and were pursuing the strategic goal
of actively shaping the digital transformation (see Figure 4).
Whilst the drive to do so is particularly strong in the US, it also
apparent in Germany, South Korea and Japan. In China, on the
other hand, although there is a lot of interest in Industrie 4.0
and Chinese companies are even prepared to be early adopters,
they did not identify themselves as wishing to lead the way in
shaping Industrie 4.0 – at least not in the immediate future. A
quarter of the Chinese interviewees intended to delay the intro-
duction of Industrie 4.0 until mature solutions become available
and common standards enable more reliable planning. Never-
theless, over the medium to long term, China too is very keen to
become a leading supplier and to play an active role in shaping
Industrie 4.0.
In order to achieve a faster and more widespread breakthrough
for Industrie 4.0, the overall feeling among the experts was that
international efforts with regard to norms and standardisation
must be stepped up with a view to creating interoperability be-
tween the large number of different systems in existence.
We are delaying
its introduction
until mature
solutions are
available on
the market.
19 %
We would like to be early adopters
of Industrie 4.0 in our business.
38 % n = 145
We want to lead the way
in actively shaping the
future of Industrie 4.0.
42 %
Industrie 4.0 has no relevance
to our company.
1 %
Figure 3: The fundamental signicance of Industrie 4.0 to your
own business
Results
Expert quotes
§“To maintain its leading role in many industries such
as machinery or automotive, Germany needs to take
a leading role in Industry 4.0.”
§“The more data we can use, the more business
chances we can get.”
22
55 %
25 %
25 %
40 %
20 %
0 50 100
Germany
65 %
47 %
18 %
24 %
15 %
0 50 100
Japan
38 %
38 %
13 %
50 %
50 %
0 50 100
US
75 %
63 %
25 %
25 %
25 %
0 50 100
South Korea
77 %
47 %
26 %
19 %
21 %
0 50 100
China
75 %
25 %
0 %
25 %
25 %
0 50 100
UK
n = 136, multiple responses allowed
Data security
Standardisation problems
Migration problems
Developing solutions that
lack market relevance
Acceptance problems
Data security
Standardisation problems
Migration problems
Developing solutions that
lack market relevance
Acceptance problems
Data security
Standardisation problems
Migration problems
Developing solutions that
lack market relevance
Acceptance problems
Data security
Standardisation problems
Migration problems
Developing solutions that
lack market relevance
Acceptance problems
Data security
Standardisation problems
Migration problems
Developing solutions that
lack market relevance
Acceptance problems
Data security
Standardisation problems
Migration problems
Developing solutions that
lack market relevance
Acceptance problems
Figure 4: The most signicant economic risks of Industrie 4.0
Results
23
Results
3.2 Standardisation
The standardisation of architectures, data exchange formats, se-
mantics, vocabularies, taxonomies, ontologies and interfaces is
key to creating interoperability between the different technolo-
gies involved in a complex and extremely heterogeneous eld
like Industrie 4.0. The experts believed that one important re-
quirement for the success of Industrie 4.0 is that individual mod-
ules, components, devices, production lines, robots, machines,
sensors, catalogues, directories, systems, databases and applica-
tions should have common standards both for the connections
between them and the overall semantics. This would, for in-
stance, make it possible to exibly build a production facility
from components made by different manufacturers.
A scenario where common standards do not exist or where sup-
pliers choose not to adopt Industrie 4.0 solutions would lead to
the emergence of isolated, proprietary standalone or silo solu-
tions. Potential buyers would be faced with the risk of technologi-
cal lock-in – whenever you purchase a proprietary solution, there
is always a risk that, in the medium term, you will be forced to
accept your supplier’s arbitrary decisions, unilateral price rises
and xed-term maintenance contracts.
Ultimately, the only way out is to switch to a solution that is
based on international standards and therefore provides great-
er exibility and modularity, not least in terms of the extra free-
dom to choose between functionally identical systems from dif-
ferent suppliers.
Solutions that connect legacy systems with new technologies are
especially useful. Modular mapping techniques (e.g. ontologies,
taxonomies or other semantic techniques) enable efcient trans-
lation between older and newer systems, allowing older stand-
ards to be pragmatically integrated with newer solutions.
International standards are also essential for the emergence of
open, exible and successful ecosystems spanning not only dif-
ferent manufacturers but also different countries and conti-
nents. Moreover, established standards are a key research en-
abler, since research laboratories need standard interfaces, for
example to develop much more efcient replacements for exist-
ing systems.
More than a hundred standardisation
organisations worldwide
The high complexity of Industrie 4.0 means that, in the medium
term, there will not be one single Industrie 4.0 standard. In-
stead, the next few years will see the emergence of numerous
standards – some of them highly specialised and some more
general in nature – providing interoperability in and between all
manner of different systems and at various different levels. This
approach has, for example, been adopted by the World Wide
Web Consortium (W3C) under the heading of the Web of Things
(WoT). The WoT aims to provide a basis for cross-domain interop-
erability using basic web technology principles: client-server ar-
chitecture, “loose coupling” of components (i.e. minimising com-
ponent interdependence) and the denition of lightweight data
formats and interfaces. In recent years, these principles have led
to new, globally successful business models on the Web. History
teaches us that a consistently international approach to stand-
ardisation is essential in order to avoid solutions that are limited
e.g. to a particular country, continent or specic application. In-
ternational standards allow technologies from different coun-
tries (e.g. a German and an American technology) to be used
together without requiring any additional integration measures
or modications.
Many different standardisation initiatives currently exist for
the Internet of Things and Industrie 4.0. Figure 5 was pro-
duced by the EU’s Alliance for Internet of Things Innovation
(AIOTI). It shows some of the Standards Developing Organisa-
tions (SDOs) that are currently active. In total, more than a
hundred standardisation organisations of varying importance
are now working in this extremely wide eld. It is not easy to
say which of them are relevant to Industrie 4.0, since the land-
scape is constantly changing and important standardisation
organisations are emerging concurrently in certain areas. Ac-
cordingly, it is important to carefully and continually monitor
the individual areas, technology themes and sub-domains and
to continuously identify and update the standardisation
organi sations that are relevant to them.
This study is unable to address such a complex challenge in the
necessary breadth and depth. Nevertheless, it is possible to draw
some preliminary conclusions. The Industrial Internet Consorti-
um (IIC) is currently a key player and will continue to be so over
the next few years, not only in the US but also in Europe and
especially in Germany. Although the IIC does not explicitly re-
gard itself as a standardisation organisation, it does collaborate
Results
24
19 | In this context, “technology stack” refers to a group of technologies that, while separate from each other, are nonetheless developed in close coordination.
One example is the web technology stack that incorporates e.g. coordinated protocols for exchanging (HTTP) and representing (HTML) information.
20 | See Plattform Industrie 4.0 2016 (own translation).
very closely with the Object Management Group (OMG). One
manifestation of this cooperation is that the same person cur-
rently occupies the role of Executive Director in both organisa-
tions. The IIC has already entered into several cooperation agree-
ments with German actors, including the Plattform Industrie 4.0
and the German Institute for Standardization (DIN).
The W3C’s Web of Things initiative is geared towards the estab-
lishment of a cross-domain technology stack.19 Its goal is to
describe “connected things” using “thing descriptions” and en-
able them to be addressed interoperably via standard proto-
cols. More and more W3C members are joining this Siemens-led
initiative. A number of cooperation agreements have now been
signed with various organisations such as the IIC and there
have also been agreements in the eld of semantics with the
Plattform Industrie 4.0, the OPC Foundation, oneM2M, AIOTI
and IETF
/
IRTF.
The need for international coordination of
national initiatives
At the 2016 Hannover Messe, German industry launched the
Standardisation Council I4.0. This initiative of Bitkom, DIN,
DKE
/
VDE, VDMA and ZVEI aims to “initiate digital
manufacturing standards and coordinate them both nationally
and internationally”.20 The Standardisation Council’s role is to
facilitate coordination between industry and standardisation or-
ganisations, i.e. to act as an intermediary between the members
of the Plattform Industrie 4.0 and the various standardisation
organisations and to feed the identied norm and standardisa-
tion requirements into the Industrie 4.0 Roadmap.
As far as the required standardisation activities are concerned, it
is important to bear in mind that traditional industries have
been actively involved in national or international standardisa-
tion organisations such as DIN or ISO for several decades. Simi-
lar initiatives also exist in other countries, such as the Japanese
Industrial Standards (JIS) in Japan. Although traditional indus-
tries have in some specic instances attempted to establish links
with the IT industry (e.g. ISO
/
IEC JTC1), in general there is still a
wide gulf between IT companies and traditional industry. IT com-
panies tend to approach standardisation through international
industry-based organisations such as W3C.
These consortia frequently have very agile decision-making
structures that are not based on particular countries or regions,
giving the IT industry’s typically global companies greater ex-
ibility when it comes to driving new technologies. The gulf be-
tween IT and traditional industry can also be observed within
many large enterprises where the IT departments work with
Figure 5: Standardisation organisations for the Internet of Things (source: AIOTI WG3)
Source: AIOTI WG3 (IoT Standardisation) – Release 2.6
Service & App
B2C
(e.g., Consumer Market)
B2B
(e.g., Industrial Internet Market)
Connectivity
AIOTI
Open Automotive Alliance
IoT SDOs and Alliances Landscape
(Technology and Marketing Dimensions)
NB-IoT
Forum
NB-IoT
Forum
Open
Connectivity
Foundation
Results
25
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21 | See the DKE’s standardisation roadmap.
different standardisation organisations to the departments
that are involved in conventional forms of production. Slow
and poorly coordinated technology transfer between IT and
production could constitute a signicant problem for Indus-
trie 4.0 both in Germany and in other countries. Innovative IT
companies or companies working in IT-related industries have
an opportunity to gain an almost unassailable competitive ad-
vantage before the rest of the market starts to develop innova-
tions in this area. Another key factor is that industry-based con-
sortia often work more quickly than traditionally structured
standardisation organisations.
As well as regarding the establishment of one single Indus-
trie 4.0 standard as unlikely, the experts who took part in the
survey also felt that it was unrealistic to expect all the relevant
development and standardisation activities to be brought to-
gether under the auspices of a single organisation. Instead, they
considered the likeliest scenario to be the emergence of a system
of standardisation organisations that cooperate closely with
each other in order to efciently address the technology gaps
and requirements identied by industry. Bodies such as the
Standardisation Council can play an important coordinating role
in this regard. The main aspects and principles that should form
the basis of these standardisation processes are outlined below.
The standardisation activities currently taking place in the eld
of Industrie 4.0 are extremely dynamic. This makes it impossi-
ble to systematically identify and list the relevant standards or
standardisation areas. Many actors have recognised this prob-
lem and consequently place great importance on cooperation
between standardisation organisations and on the continuous
collation of all the relevant standards.21 According to the Ger-
man Standardization Roadmap Industrie 4.0 (version 2.0), the
most frequently cited areas requiring standardisation are refer-
ence models, communication, manufacturing technology, hu-
man beings in Industrie 4.0 and non-functional properties. The
standardisation of cross-domain terminology is extremely im-
portant in this context.
Demand for interoperable systems that can be
exibly integrated
The experts who participated in the interviews considered net-
working, integration, data acquisition and processing to the
most important areas for standardisation in Industrie 4.0. Re-
gardless of their country, they all agreed that the principal focus
when developing standards and norms should be on standard
data formats and (semantic) interoperability, while meta data,
vocabularies and domain models were also considered to be sig-
nicant (see Figure 6).
In other areas, however, differences between countries were
evident. Whereas reference models were important to the inter-
viewees from Germany and Japan, they were relatively unimpor-
tant (18 percent) in the US. In China, meanwhile, one of the
priorities is the introduction of a standard Industrie 4.0 vocabu-
lary. The interviewees felt that it was crucial for companies in all
countries to identify the areas where there is a need for stand-
ards and feed this information into the corresponding interna-
tional initiatives of the relevant standardisation organisations.
The vast majority of the experts who were interviewed regarded
open standards as an important requirement for exible interop-
erability between different manufacturers’ solutions: 35 percent
rated open standards as very important, while 37 percent said
they were extremely important (see Figure 7). Open standards
help to create affordable solutions for a broad user layer. The ex-
perts felt that spreading the design and standardisation work
across all the organisations involved in the process helps to cut
development costs and reduce the investment risks, particularly
for small and medium-sized enterprises.
The challenges posed by platforms and digital
ecosystems
The experts who took part in the interviews were unsure about
whether individual industrial companies will in future develop
their own closed silo solutions (walled gardens) as is currently
the case in the IT sector. 53 percent chose “don’t know” in
Important
20 %
Very important
35 % n = 141
Extremely important
37 %
Not at all important
2 %
Not very important
6 %
Figure 7: Importance of open standards
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26
Figure 6: Areas where there will be a high requirement for specic norms and standards in the future
21 %
24 %
44 %
40 %
40 %
28 %
0 50 100
Germany
18 %
21 %
47 %
41 %
44 %
27 %
0 50 100
Japan
21 %
18 %
53 %
24 %
18 %
29 %
0 50 100
US
23 %
36 %
73 %
46 %
36 %
27 %
0 50 100
South Korea
23 %
55 %
47 %
30 %
28 %
22 %
0 50 100
China
22 %
17 %
50 %
50 %
33 %
67 %
0 50 100
UK
n = 149, multiple responses allowed
Data formats
Standard Industrie 4.0
glossary
Interoperability
APIs
Reference models
Semantics
Data formats
Standard Industrie 4.0
glossary
Interoperability
APIs
Reference models
Semantics
Data formats
Standard Industrie 4.0
glossary
Interoperability
APIs
Reference models
Semantics
Data formats
Standard Industrie 4.0
glossary
Interoperability
APIs
Reference models
Semantics
Data formats
Standard Industrie 4.0
glossary
Interoperability
APIs
Reference models
Semantics
Data formats
Standard Industrie 4.0
glossary
Interoperability
APIs
Reference models
Semantics
Results
27
Results
response to this question (see Figure 8). However, the majority
of the interviewees thought that modular, interoperable solu-
tions must be created for Industrie 4.0 to succeed. The experts
also highlighted the danger of large US companies with estab-
lished platforms and digital ecosystems being able to directly
dominate the edgling digital market in Europe. It should be
stressed that most of the interviewees did not insist that the
standardisation processes should result in the adoption of any
one particular standard. What matters is for whichever stand-
ards are settled on to be adopted on a widespread basis in or-
der to enable the creation of interoperable systems that can be
exibly integrated.
Establishment of de facto standards by corporations
It was felt that the establishment of norms and standards should
be driven by industry. The experts highlighted the danger of
standardisation organisations, government or organisations
with close links to government decreeing which themes require
standardisation. This could result in the standardisation process-
es and the resulting standards neglecting the needs of business-
es. In practice, large corporations in particular are leading the
way with regard to the establishment of de facto Industrie 4.0
standards, whereas SMEs are more likely to adopt a wait-and-see
approach. However, the experts thought that security-related is-
sues should not be driven solely by (large) individual companies
and that a wide range of actors from industry, academia and
other relevant organisations should be consulted.
The chief obstacles to the establishment of norms and stand-
ards cited in the interviews were divergent (commercial) inter-
ests, concern about loss of know-how and a lack of trust on
security-related issues. The experts also felt that there are a
number of themes that should be explicitly excluded from
standardisation, for instance technology areas that are simply
developing too quickly, lack the necessary degree of conver-
gence or maturity, or involve company-specic intellectual prop-
erty. The development of the regulatory framework in this area
will need to address various challenges in order to provide the
stakeholders with greater legal certainty.
In view of the race that is currently underway to establish inter-
national norms and standards as quickly as possible, many of
the companies in the survey believed that standardisation work
is currently progressing too slowly. However, the experts also
stressed the fact that the highly complex nature of Industrie 4.0
and the need for extensive committee work mean that standardi-
sation processes are more complex and take longer. Once again,
there were differences between countries on this issue (see Fig-
ure 9). While 78 percent of respondents from Germany thought
that standardisation is progressing too slowly, the respondents
from China, Japan and the US were likelier to be satised with
the current rate of progress.
The controversy regarding the speed of standardisation activi-
ties was also evident in the opinions of those experts who be-
lieve that standards are an essential requirement for interoper-
able, modular solutions but also argue that if standardisation
is rushed, the standards may fail to cover key areas adequately
or indeed at all. However, the experts did think that there was
potential for standardisation organisations to carry out their
work more quickly. The interviewees believed that they should
also be actively supported and funded by government. Closer
coordination could generate numerous synergies (e.g. the
avoidance of two different standards for the same thing) be-
tween formerly separate standardisation activities. In addition
to technology leadership this could also provide a head start
in terms of time. There is currently little point in carrying out
extensive standardisation work in some Industrie 4.0 areas
that are still at the experimental stage, for example assistance
systems. Nevertheless, preliminary basic strategies and stand-
ards should still be established in order to create a stable in-
vestment environment and foster innovation. The experts
pointed out that Industrie 4.0 solutions are already working
and in operational use in certain sectors. The opportunity to
actively contribute to the standardisation process from an ear-
ly stage should not be wasted because of an over-cautious and
tentative attitude.
Figure 8: Likelihood of closed ecosystems also in industry
Don’t know
53 %
n = 126
Yes
25 %
No
22 %
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28
0 %
22 %
78 %
0 50 100
Germany
7 %
59 %
34 %
0 50 100
Japan
0 %
62 %
38 %
0 50 100
US
9 %
0 %
91 %
0 50 100
South Korea
22 %
48 %
30 %
0 50 100
China
0 %
75 %
25 %
0 50 100
UK
n = 139
Too fast
Just right
Too slow
Too fast
Just right
Too slow
Too fast
Just right
Too slow
Too fast
Just right
Too slow
Too fast
Just right
Too slow
Too fast
Just right
Too slow
Figure 9: Opinion about the rate of progress on standardisation
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29
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22 | Own translation.
23 | Own translation.
24 | Own translation.
3.3 Cooperation
Cooperation right across the value chain will acquire new signi-
cance as a result of Industrie 4.0. New forms of cooperation and
collaboration could emerge if industrial service providers, plant
operators, machinery manufacturers and the operators of the un-
derlying platforms come together to form digital ecosystems. In
the future, networks of companies will be formed more frequent-
ly and above all more rapidly. “Ad hoc networking” in value net-
works will not be conned to production but will also have a
growing impact on other areas of companies’ activities such as
research and development and administrative functions.
Cooperation as an essential requirement for
Industrie 4.0
Against this backdrop, the majority of the companies, research
institutions and associations interviewed regarded cooperation
as an essential requirement for the successful implementation of
Industrie 4.0. Among other things, cooperation was seen as de-
sirable in order to enhance know-how (e.g. with regard to data
security or business models), reduce development times and
prevent redundant solutions. The priority themes for cooperation
were data acquisition
/
transmission, networking, data process-
ing
/
analysis and interfaces (see Figure 10).
Different issues were prioritised by different countries in the sur-
vey. The German experts emphasised the need for cooperation in
the technology areas of data acquisition
/
transmission and net-
working, whereas autonomous systems were rated as less impor-
tant. Data acquisition
/
transmission is also seen as the technolo-
gy area with the greatest need for cooperation in China, followed
by interfaces and security. South Korea and the UK regard data
acquisition
/
transmission, data processing
/
analysis, networking
and autonomous systems as the main priorities. Meanwhile, the
experts from Japan identied platforms as the technology area
with the greatest need for cooperation.
Overall, the ndings reveal that countries all over the world are
very keen to cooperate with German research institutions. How-
ever, Germany can also learn from other countries, particularly in
the eld of IT security. The interviewees also stressed the need to
promote proactive platform building with key actors whilst
avoiding silo thinking and behaviour. Technologies should be
discussed across the board and holistic, interdisciplinary ap-
proaches should be developed.
Expert quotes
§“In strong sectors, where you could nd the global
players, the standardisation should come from com-
panies, in small business sectors from organisations.”
§“Cooperation slows the process down. But because
it’s such a complex topic, everyone needs to be sing-
ing from the same hymn sheet.”22
§“The language that machines use to talk to each
other must be based on an open, licence-free stand-
ard. Otherwise we could see a repeat of what hap-
pened with Google, Facebook and Amazon, where
individual companies become so powerful that there
comes a point where we can no longer do anything
without them.23
§“Speeding up implementation through exible, in-
dustry-driven testbed solutions.”24 n = 150, multiple responses allowed
17 %
13 %
11 %
11 %
10 %
9 %
8 %
7 %
6 %
5 %
3 %
2 %
Data acquisition
/
transmission
Networking
Data processing
/
analysis
Interfaces
Security
Autonomous systems
Platforms
Machine communication
Sensors
Maintenance
/
troubleshooting
Visualisation
None
Figure 10: Technology areas with the greatest need for
cooperation
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30
25 | See Plattform Industrie 4.0 2016.
26 | See BMWi
/
BMBF 2014.
27 | Ibid.
There are partners from all over the world who are interested in
cooperating with German businesses and organisations in the
areas of data acquisition
/
transmission and data processing
/
analysis. When selecting partners, however, it is important to
pay careful attention to the conditions governing how data are
used in different countries and by potential partners. Other
countries expect German data processing solutions to have high
security and data protection standards. Solutions with similarly
high data protection standards are urgently needed in other
parts of the world, too.
The results also indicate that networking is regarded as an im-
portant technology area, especially in Europe. This is because
the European understanding of Industrie 4.0 focuses on the
ad-hoc networking via the Internet of smart machines, produc-
tion resources, products
/
workpieces and warehousing and
transport systems in order to create efcient value networks.
German organisations such as the Plattform Industrie 4.0
should work to promote this interpretation of Industrie 4.0 in
the rest of the world.
In addition to the technology areas, the interviewees also identi-
ed a need for cooperation in allied Industrie 4.0 elds such as
training and professional development, research and develop-
ment (R&D), business models, access to venture capital and ac-
cess to talent (see Figure 11). However, the focus varied from one
country to another. Half of the experts from Germany said there
was a need for cooperation on business models, while R&D was
rated as the next most important area. There was less interest in
international cooperation in the elds of training and profession-
al development and access to talent and venture capital. Overall,
the US experts saw little need for international cooperation.
They identied a moderate requirement in the elds of business
models, training and professional development and R&D. The
number one priority for cooperation in China was in the eld of
R&D, followed by training and professional development, access
to talent and business models. South Korea and Japan also iden-
tied a need for cooperation on business models, R&D and train-
ing and professional development.
Innovative business models a challenge for SMEs
It is particularly challenging for SMEs to nd suitable partner
companies in the eld of business models. They need partners
that can support them in the development of data-driven busi-
ness models without undermining the SMEs’ competitive
advantage through their own platform solutions. Accordingly,
the experts highlighted loss of know-how as one of the dangers
of cooperating with external partners. SMEs in particular run the
risk of becoming nothing more than interchangeable suppliers if
they fail to protect their strategic business areas from the compe-
tition. There is thus a requirement for new ways of protecting
intellectual property that go far beyond traditional property
rights. The experts highlighted the need for additional profes-
sional development at management level in order to enable
companies to successfully engage in value-added cooperation
with external partners without losing their strategic USPs.
In order to ensure a strong voice internationally, cooperation on
the implementation of Industrie 4.0 should be engaged in at a
national, European and global level. According to the experts,
this cooperation should not be conned to companies’ R&D de-
partments but should also occur at a political and academic lev-
el, as exemplied by the partnership agreement concluded be-
tween the Plattform Industrie 4.0 and America’s Industrial
Internet Consortium (IIC) in February 201625. The German and
Chinese governments reached an agreement to cooperate close-
ly in the eld of Industrie 4.0 as long ago as July 2015.26 This
was followed by a cooperation agreement between Germany
and Japan in April 2016.27 Germany is globally regarded as a
desirable and reliable partner for international cooperation. De-
spite this international recognition, it is still important to remem-
ber that the protection of competitive advantages in both know-
how and technology is of fundamental strategic importance to
the individual partners in any cooperation agreement. Conse-
quently, the experts stressed that cooperation should always be
based on reciprocity, i.e. it should be mutually benecial to all
the partners involved.
The development of international testbeds and
cross-industry integration platforms
All the countries in the survey cited testbeds and industry- specic
integration platforms as effective instruments for future coopera-
tion in the eld of development. Testbeds are particularly useful
for cross-company prototype development and the pragmatic im-
plementation of beta versions. Industry-specic integration plat-
forms are a valuable tool for developing and disseminating
standards within a particular industry. Advocates of this form of
cooperation argue that the complexity of Industrie 4.0 means
that cross-industry standards development is either impossible or
would be harmful to their particular industry.
Results
31
Results
35 %
10 %
5 %
50 %
30 %
15 %
0 50 100
Germany
6 %
6 %
12 %
58 %
55 %
33 %
0 50 100
Japan
56 %
0 %
11 %
22 %
22 %
22 %
0 50 100
US
30 %
10 %
20 %
40 %
40 %
30 %
0 50 100
South Korea
5 %
45 %
20 %
44 %
67 %
50 %
0 50 100
China
83 %
0 %
0 %
17 %
17 %
0 %
0 50 100
UK
n = 142, multiple responses allowed
None
Access to talent
Access to venture capital
Business models
R&D
Training and
professional development
None
Access to talent
Access to venture capital
Business models
R&D
Training and
professional development
None
Access to talent
Access to venture capital
Business models
R&D
Training and
professional development
None
Access to talent
Access to venture capital
Business models
R&D
Training and
professional development
None
Access to talent
Access to venture capital
Business models
R&D
Training and
professional development
None
Access to talent
Access to venture capital
Business models
R&D
Training and
professional development
Figure 11: Allied elds where there is a need for cooperation
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32
Figure 12: Ways of accelerating the development of norms and standards
28 %
44 %
20 %
48 %
0 50 100
Germany
43 %
29 %
6 %
24 %
0 50 100
Japan
39 %
24 %
24 %
65 %
0 50 100
US
44 %
36 %
18 %
27 %
0 50 100
South Korea
52 %
14 %
30 %
20 %
0 50 100
China
20 %
17 %
67 %
50 %
0 50 100
UK
n = 139, multiple responses allowed
Industry-specic
integration platforms
Flagship projects
EU projects
Testbeds
Industry-specic
integration platforms
Flagship projects
EU projects
Testbeds
Industry-specic
integration platforms
Flagship projects
EU projects
Testbeds
Industry-specic
integration platforms
Flagship projects
EU projects
Testbeds
Industry-specic
integration platforms
Flagship projects
EU projects
Testbeds
Industry-specic
integration platforms
Flagship projects
EU projects
Testbeds
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Results
Regardless of which country they came from, the companies in
the study largely favoured testbeds, whereas academic organisa-
tions and associations preferred cooperation through industry-
specic integration platforms. As far as national differences go,
both Germany and in particular the US placed greater emphasis
on testbeds, while there was a stronger focus on industry-specic
integration platforms in China, Japan and South Korea (see Fig-
ure 12).
However, the greatest differences in focus were between large,
global corporations and SMEs. Large corporations prefer to be
involved in several international standardisation organisations
and to develop testbeds. They can do this thanks to the exten-
sive resources at their disposal and their well-developed global
networks. The benet of this approach is that it provides them
with a pragmatic means of cooperating with other large corpora-
tions, SMEs and start-ups.
Most SMEs do not have the same resources as large corporations
and therefore tend to favour cooperation within their own par-
ticular industry. This approach is endorsed by some of the ex-
perts who argue that rather than one single Industrie 4.0 stand-
ard, different industries will develop their own specic standards.
This would give SMEs a stronger voice, helping them to push
through their own demands. Industry-specic platform solutions
also allow SMEs to reduce investment risks, benet from syner-
gies in the establishment of standards and successfully commu-
nicate standards to their customers. Academic organisations
and the relevant associations can play a valuable role in orches-
trating cooperation on industry-specic integration platforms.
The experts did not feel that there were many risks involved in
using testbeds and industry-specic integration platforms to car-
ry out joint testing of new ideas. On the other hand, they did
think that pragmatic research cooperation offers excellent oppor-
tunities. The companies that took part in the survey identied
several different ways of cooperating: industry-specic versus
cross-industry, cooperation with suppliers versus cooperation
with competitors, cooperation with global corporations versus
cooperation with innovative start-ups. In order to ensure that
they are well-prepared to meet the challenges posed by the dy-
namic development of Industrie 4.0, many companies are active-
ly involved in a variety of organisations and initiatives. The inter-
viewees drew a distinction between organisations with a
predominantly technical focus and those that are more focused
on marketing. Some companies felt that the decision-making
structures of certain organisations lack transparency.
Cooperation to promote interoperability and
innovation
Most companies, research institutions and associations expect
the main advantages of cooperation to be interoperability and
innovation and cost benets (see Figure 13). Interviewees from
Germany also cited cost benets and synergies, while similar re-
sponses were received from both the US and the UK. Most of the
respondents in the latter two countries also regarded interopera-
bility as a key challenge. Meanwhile, the interviewees from Chi-
na and Japan saw speed as one of the principal benets of inter-
national cooperation, together with knowledge acquisition,
having your nger on the pulse of the market and market access.
The key themes for South Korea were interoperability, synergies,
cost benets and knowledge acquisition.
More than two thirds of all the respondents saw data protection
as the main risk of cooperation (see Figure 14), while around half
also cited a potential loss of know-how. This gure rose to 75per-
cent for Germany and 62 percent for the US. While the Japanese
interviewees identied loss of control as the biggest risk, this
was less important for the other countries, especially China.
Product piracy was considered to be of secondary importance by
all the countries.
Notwithstanding the above, the majority of the companies and
organisations interviewed said that none of these risks would
Figure 13: Benets of cooperation
Interoperability
16 %
Cost benets
14 %
Innovation benets
16 %
Speed
13 %
Lobbying
3 %
Knowledge
acquisition
9 %
Finger on the pulse
of the market
6 %
Market access
5 %
Other competitive
advantages
4 %
Synergies
14 %
n = 151
Results
34
0 %
75 %
35 %
45 %
75 %
0 50 100
Germany
0 %
52 %
24 %
64 %
61 %
0 50 100
Japan
0 %
62 %
31 %
46 %
69 %
0 50 100
US
0 %
20 %
0 %
50 %
70 %
0 50 100
South Korea
2 %
51 %
43 %
30 %
71 %
0 50 100
China
40 %
0 %
20 %
0 %
60 %
0 50 100
UK
n = 142, multiple responses allowed
Other risks
Loss of know-how
Product piracy
Loss of control
Data protection
Other risks
Loss of know-how
Product piracy
Loss of control
Data protection
Other risks
Loss of know-how
Product piracy
Loss of control
Data protection
Other risks
Loss of know-how
Product piracy
Loss of control
Data protection
Other risks
Loss of know-how
Product piracy
Loss of control
Data protection
Other risks
Loss of know-how
Product piracy
Loss of control
Data protection
Figure 14: Risks of cooperation
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35
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deter them from engaging in cooperation. Instead, they stressed
the need to manage the risks by exercising due care when select-
ing partners and dening the scope of the cooperation. Japan
was the only country where a signicant proportion of respon-
dents felt that the risks constituted a reason not to engage in
international cooperation.
In addition, some companies believe that cooperation and alli-
ances are important in order to prevent large Internet companies
from stealing a march on traditional manufacturing industry in
the eld of Industrie 4.0. While around half of the respondents
did not think that their company’s or organisation’s business
model was currently threatened by Internet companies, more
than 20 percent did identify a threat and around a third were
unsure. This uncertainty was particularly pronounced among the
interviewees from the UK, South Korea, the US and Germany. In
many cases, this issue has not been systematically analysed. Not
enough people are thinking outside of the box and systematical-
ly trying to predict the specic impacts that the Internet giants
could have on their own company. In spite of these issues, half of
all the interviewees said they would still be prepared to cooper-
ate with the large Internet companies. Japan was the only coun-
try where a signicant percentage of respondents were sceptical
about cooperating with them.
At this point, it is necessary to emphasise the importance of
know-how and intellectual property (IP) to Germany technology
companies. The global success of both large corporations and
SMEs is in large part due to their competitive advantage in
know-how and technology. This pre-eminence is accompanied by
a risk – loss of know-how as a result of cooperation with other
companies can rapidly threaten the survival of SMEs in particu-
lar, since their strength lies in their specialised knowledge.
The need for binding agreements and
contractual rules
Despite this concern about the impact of cooperation with regard
to core competencies
/
core IP, most of the companies said that in
principle they would not rule out cooperation in any area. The re-
spondents thought that agreements should primarily be governed
by ground rules. These should, for example, cover the interpreta-
tion of rights of use and exploitation (intellectual property rights)
for the jointly developed know-how, as well as condentiality mat-
ters. The respondents unanimously rejected verbal agreements as
a basis for successful cooperation. Most of the respondents
thought that contractual rules also have a part to play (see Fig-
ure15). Ground rules and contractual rules should address topics
such as knowledge protection, ethical guidelines and frameworks
for legal, commercial and personal issues. Trust was a signicant
issue for the respondents from China, South Korea and Japan. The
interviewees stressed the fundamental importance of ensuring
that contractual rules do not slow down the establishment of co-
operation initiatives. Dynamic contracts can support new forms of
cooperation, but it is necessary to accept that they cannot always
be 100 percent watertight. New types of cooperation such as ad-
hoc networks should be systematically analysed and the relevant
new frameworks created. The interviewees felt that there was a
particular need for dynamic, modular standard contracts.
Most of the interviewees believed that in addition to the ex-
change of information and results, a coordinated approach with
separate responsibilities for each partner is also desirable. Com-
panies and organisations favoured cooperation with business
and academia (see Figure 16). Academia was regarded as an im-
portant partner especially by Germany, South Korea and Japan.
The interviewees unanimously agreed that cooperation should
take place at a global level and on a regular or permanent basis.
There was less agreement as far as the desired number of part-
ners is concerned. The respondents from Germany, the US and
Japan favoured simple networks of four to ten partners. In China,
the preference was for bilateral cooperation and complex net-
works with more than ten partners, whereas in South Korea it was
for simple and complex networks. As far as the type of coopera-
tion is concerned, the focus lies on vertical cooperation between
suppliers and producers. The experts were also prepared to enter-
tain the possibility of horizontal cooperation between direct com-
petitors and lateral cooperation between e.g. automotive manu-
facturers and private banks. Japan and the UK in particular were
keen on lateral cooperation as well as vertical cooperation.
Figure 15: Requirements for engaging in cooperation
Trust
28 %
Ground rules
28 %
n = 143
Contractual rules
33 %
Other
6 %
Personal contact
5 %
Results
36
28 | Own translations.
Companies from all of the countries in the survey prefer to co-
operate in simple networks that adopt a coordinated approach
with separate responsibilities for each partner. The experts felt
that simple networks provide the best opportunities and that
four to ten partners should be enough to address most issues.
However, it is important to recognise that e.g. platform initia-
tives need a larger number of partners. According to the inter-
viewees, a coordinated approach with separate responsibilities
for each partner creates the necessary sense of community and
trust among the partners whilst at the same time affording indi-
vidual companies more freedom to do things their own way com-
pared to a joint organisation.
Expert quotes
§“We cannot allow the big Internet companies to
steal a march on us. That is why it is so important to
form alliances.”
§“Cooperation cannot succeed without trust.”
§“Industrie 4.0 can only succeed internationally.”28
Figure 16: Cooperation preferences
Aspect
Top answers (>35 %) in: Germany USA China South Korea Japan UK
Type of cooperationn
148
147
141
141
137
135
136
Cooperation partner
Geographical level
Government Academia Business Associations
One-off Regular Permanent
Bilateral Trilateral Simple networks Politics
Horizontal Vertical Lateral
Contracts Ground rules Verbal agreements
Exchange of information
and results Coordinated process with separate
responsibilities for each partner Joint organisation
Regional National Continental (e. g. European) Global
Frequency
Number of partners
Direction of cooperation
Type of agreement
Scope of cooperation
Results
37
Results
29 | See VDI
/
VDE
/
ZVEI 2015.
30 | See Arbeitskreis Smart Service Welt
/
acatech 2015.
3.4 Country proles
This section presents proles for the countries of the experts who
took part in the study, focusing on their overall economic situation,
their national understanding of Industrie 4.0 and their current
standardisation activities. The national initiatives and parallel de-
velopments in this eld in the most important economies are also
summarised with a view to formulating recommendations for repre-
sentatives of government, business and the relevant associations.
The majority of the companies interviewed placed particular em-
phasis on global cooperation, although most of them are still at
the stage where they are searching for the right partners. In or-
der to formulate recommendations for German actors and to
highlight the strengths and weaknesses of existing initiatives,
we will focus on the prospects for cooperation and the potential
partners in each individual country. We will begin with the situa-
tion in Germany, which will serve as the benchmark for the sub-
sequent detailed analysis of the status quo of Industrie 4.0 in
the US, the UK, China, Japan and South Korea.
3.4.1 Germany
In Germany, Industrie 4.0 is based on a strong vision
of the future with a complex overall blueprint (se-
mantics, RAMI 4.0 model, etc.).29 The focus is on op-
timising production processes in terms of quality, price and ex-
ibility and delivering better nancial returns overall. The concrete
goals and activities in connection with Industrie 4.0 include the
creation of a reference architecture, interoperability, customised
production down to a batch size of one, dismantling the automa-
tion pyramid, Plug and Produce and semantic processes and
technologies for smart services and smart products.30 The strate-
gic goal is to maintain Germany’s traditionally strong position in
manufacturing and mechanical engineering throughout the dig-
ital transformation and to protect both local jobs and the invest-
ments in machinery and plant that have been made over the
course of several decades. Germany’s traditionally strong me-
chanical engineering sector includes the elds of automation
and factory equipment. Accordingly, German industry has taken
on a key role in the development of Industrie 4.0. This is demon-
strated by the numerous individual cooperation ventures that
already exist between German and international partners.
Thanks to the developments and initiatives that it has already
undertaken in the eld of Industrie 4.0 (see Table 1), Germany
has acquired an excellent international reputation. This means
that it is very well placed to cooperate with other countries
around the world, for example with regard to standardisation.
Initiative Field
/
Goal Promoted by
Plattform Industrie 4.0
General recommenda-
tions coordinated by
government
Government
BDEW Energy sector Industry
association
BDI Manufacturing,
cross-sectoral
Industry
association
Bitkom ICT companies Industry
association
VDA Automotive industry Industry
association
VDMA Machinery and plant
engineering
Industry
association
ZVEI Electrical and electrical
engineering industry
Industry
association
Table 1: Key Industrie 4.0 initiatives in Germany
The fact that Industrie 4.0 is already very advanced in Germany is
demonstrated by the country’s willingness to take on a global
leadership role (see Figure 17). It is also reected in the fact that
the vast majority of the companies and organisations interviewed
in the study regarded the direct implementation of Industrie 4.0
through partnerships in industry as the most suitable form of im-
plementation and something that is already technically feasible.
0 %
13 %
33 %
54 %
Industrie 4.0 has
no relevance to
our company.
We are delaying its introduction
until mature solutions are
available on the market.
We would like to be early
adopters of Industrie 4.0
in our business.
We want to lead the way
in actively shaping the
future of Industrie 4.0.
n = 24
Figure 17: Relevance of Industrie 4.0 to experts from
German business
Results
38
31 | See BMWi
/
BMBF 2014.
Like other countries around the world, Germany sees produc-
tion automation and optimisation as the priority themes for
Industrie 4.0. There is also a focus on the associated improve-
ment in nancial returns and the basic technology for network-
ing and digi talisation. Compared to other countries, new busi-
ness models and smart products are rated as less important by
businesses.
A top-down approach to standardisation predominates in Ger-
many. The overall direction is determined by government togeth-
er with a handful of trailblazing companies and a small number
of researchers and pioneering thinkers. Open standards are al-
ready seen as a key requirement for integrated Industrie 4.0
solutions by many Germany companies. Standardisation activi-
ties in Germany are coordinated by organisations including the
Plattform Industrie 4.0 in close collaboration with the research
community.31 Germany predominantly employs a dialogue-based
approach aimed at creating a broad consensus.
However, if it takes too long to build a consensus, there is a dan-
ger that Germany could fall behind its global competitors over the
medium term, since other countries may already have taken con-
crete action by then. Moreover, some companies can be put off by
the extremely complex nature of standardisation activities in Ger-
many, preferring instead to turn to the Industrial Internet Consor-
tium (IIC) which many of them perceive as likelier to provide quick-
er and less complicated solutions. Some leading German and
international companies and organisations (e.g. Bosch, SAP,
Siemens, Wittenstein and Fraunhofer) have already joined the IIC.
Overall, the speed of standardisation is rated much more nega-
tively in Germany than in other countries. The priorities reect the
degree of technological progress that has already been achieved
– as in almost all of the countries in the survey, standard data for-
mats were rated as less important since this is seen as an issue
that can already be solved. Interoperability is viewed as the main
challenge by all of the countries. Unlike most other countries,
however, Germany attaches much greater importance to refer-
ence architectures
/
models and standard APIs.
As well as large corporations, internationally successful medium-
sized enterprises (hidden champions) also play a signicant role
in Industrie 4.0 in Germany. Smaller companies, on the other
hand, often prefer to adopt a wait-and-see approach. They fre-
quently lack both the necessary know-how regarding the techno-
logical and business implications of Industrie 4.0 and the re-
sources to enable close involvement in standardisation bodies. It
is crucial that businesses should themselves identify the stand-
ardisation requirements in Germany and feed this information
into the standardisation process. Data security is regarded as the
biggest nancial threat, outranking even standardisation. Other
potential threats such as a lack of acceptance by the market are
considered to be less important.
Compared to other countries, the German approach is as a whole
characterised by a strong focus on technology. New technologies
and technology visions are thus at the top of the agenda, where-
as less attention is often paid to commercial factors and oppor-
tunities such as new business models and smart products.
General conclusions
§Build on the strong Industrie 4.0 brand
While there is much international interest in current Indus-
trie 4.0 developments in Germany, not enough is known
about the concrete activities that are being undertaken.
Among other things, this is due to the national focus of Ger-
man consortia such as the Plattform Industrie 4.0. It is recom-
mended that a more international outlook should be promot-
ed among German groups by encouraging them to engage in
cooperation and welcome foreign companies on board. This
will serve to boost their prole and acceptance around the
world. The rst step is to identify those groups that are al-
ready very keen to strengthen their international focus. These
groups should be marketed and promoted internationally.
Sub-projects should then be created in conjunction with the
international stakeholders. The specic focus of these sub-
projects, e.g. as far as the role of testbeds is concerned, will
depend on the technology area in question.
§Use international standardisation as a catalyst for
cooperation
It is recommended that German companies should become
more active in international standardisation bodies. This will
allow them to rapidly discover which direction other industri-
alised nations are taking with regard to the development of
technologies and business segments. This knowledge will
make it easier to target them with the right Industrie 4.0
Results
39
Results
solutions. Engagement in international standardisation bod-
ies also ensures consistency for decentralised cooperation.
Active involvement allows R&D ndings to be fed into the
standardisation process, thereby consolidating technology
transfer. In this context, the development of new business
models can become a driver of standardisation. The key inter-
national organisations include e.g. the Industrial Internet
Consortium (IIC) and its associated bodies such as the OMG,
the World Wide Web Consortium (W3C) and the ISO’s Strate-
gic Advisory Group (SAG) on Industry 4.0.
§Create stronger links between innovation centres
Innovation centres can rapidly transform highly promising ide-
as into new products or services, accelerating the com mercial
development process and reducing innovation risks. Collabora-
tion between innovation centres (centre-to-centre collabora-
tion) facilitates cooperation between businesses and research-
ers from different countries. Once they have been drawn up,
the requisite framework agreements can be used for different
cooperation projects with different partner companies. Collabo-
ration between existing and planned innovation centres should
also be promoted. As and when planned innovation centres are
opened, the existing innovation centres should be informed
(e.g. via maps showing their distribution) and the policy frame-
works for centre-to-centre collaboration created.
§Make sure that the benets of Industrie 4.0 do not
seem too abstract
There are clear differences in the approach taken by different
countries towards the introduction of Industrie 4.0. While the
focus of e.g. US consortia such as the Industrial Internet Con-
sortium (IIC) is on rapidly and pragmatically demonstrating
the value-added offered by Industrie 4.0, the German ap-
proach – which is based on government-funded initiatives – is
more theoretical in nature. It aims to promote a dialogue be-
tween government, academia and business in order to create
a consensus and build an integrated Industrie 4.0 strategy
including reference models and standards. However, if these
processes take too long, there is a danger that Germany could
be left behind in the medium term because other countries
will already have taken concrete action by then. Moreover,
some companies can be put off by the large number of differ-
ent stakeholders in Germany, preferring instead to turn to the
IIC which they perceive as likelier to provide quicker and less
complicated solutions.
Consequently, a dual strategy is recommended in order to
establish Germany as an opinion leader for Industrie 4.0.
Germany should continue to push ahead with the formula-
tion of an integrated Industrie 4.0 strategy including the
development of reference architectures, norms and stand-
ards. At the same time, however, it should also seek to devel-
op pragmatic, high-prole solutions that demonstrate the
concrete benets of Industrie 4.0 to businesses. This would
be helped by the establishment of industry-specic working
groups focused on the development of marketable demon-
strator solutions. Current initiatives and research projects
should also place greater emphasis on showing how Indus-
trie 4.0 can benet businesses.
Results
40
32 | See Auswärtiges Amt: China – Wirtschaft 2016. .
33 | See Statista 2016.
34 | See Wübbeke
/
Conrad 2015.
35 | See GSMA 2015.
36 | See State Council of the People’s Republic of China 2016.
3.4.2 China
The Chinese economy is characterised by positive
and dynamic growth. Over the past thirty years,
China has experienced a spectacular economic
boom during which its gross domestic product (GDP) has
grown by an average of around ten percent a year. China’s eco-
nomic development has beneted greatly from the decision to
open the country up to foreign companies and investors, to-
gether with the targeted establishment of special economic
zones supported by the Chinese government and the ready
supply of cheap labour. With a GDP of 11.4 billion US dollars
(2015), China is now the second largest economy in the world
after the United States. Indeed, if the purchasing power of its
1.4 billion consumers is used as a yardstick, it actually ranks as
the world’s number one economy.32 In addition to its status as
an attractive supplier, foreign companies are now also target-
ing China as a market for their own products.
The role of industrial production in China’s economy is greater
than in any other country in the world. Manufacturing industry
accounted for around 43 percent of GDP in 2014, compared to
approximately 31 percent in Germany and 21 percent in the
US.33 At present, Chinese industry is primarily focused on cheap
mass production – the country is frequently described as the
workshop of the world. Numerous foreign companies now have
manufacturing facilities in China where they can produce goods
at comparatively low cost. Exports account for a correspondingly
high share of the economy – with its high current account sur-
pluses, China has toppled Germany from its long-held position as
the world’s leading export nation.
Unlike highly industrialised nations such as Germany or Japan,
Chinese manufacturing industry is extremely heterogeneous in
nature. On the one hand, there are a handful of major global
corporations (e.g. Huawei, Sany and Haier) that possess ad-
vanced and in some cases highly automated factories. These
corporations are mostly located in the booming industrial and
commercial cities found all the way along China’s south and
east coasts that emerged from the former special economic
zones. On the other hand, there are large numbers of Chinese
SMEs in which almost no automation or digitalisation has oc-
curred – indeed, many of them are still only just starting to
introduce computer-integrated manufacturing (Industry 3.0).
For instance, just sixty percent of Chinese businesses use indus-
try software such as Enterprise Resource Planning (ERP), Prod-
uct Lifecycle Management (PLM) and Manufacturing Execu-
tion Software (MES). Thus, although much of Chinese
manufacturing industry is a long way behind the leading in-
dustrialised nations, there are already a number of global lead-
ers among its top companies.34
In the future, China aims to fully modernise its manufacturing
industry in order to deliver efciency and quality gains and
technological advances. China has long since realised that con-
tinuing to position itself as a manufacturer of cheap, mass-
produced goods is not a viable strategy for the future. One of
the main reasons is the fact that wages are rising by around
twenty percent a year. China’s workers want to share in their
country’s prolonged economic boom and are increasingly turn-
ing from producers into consumers.
China sees Industrie 4.0 as an excellent opportunity to drive
this transformation. Accordingly, a wide range of activities
have been undertaken in this eld, for example the establish-
ment of smart cities, the Smart Factory 1.0 initiative and the
Internet of Things Center in Shanghai (see Table 2).35 Last year,
the Chinese government announced its Made in China 2025
strategy, a national action plan that sets out the country’s long-
term priorities. Its aim is to transform today’s mass production
economy into a high-tech economy. It sets out a number of key
actions and goals that are being vigorously pursued through
extensive investment by government and industry, especially in
research and development.36 These include strengthening the
innovativeness of state-owned manufacturing industry, greater
integration of computerisation and industrialisation, the estab-
lishment of basic competencies, the development of quality
brands, a comprehensive green manufacturing system, the
development of services and the upgrading of manufacturing
industry. In addition, breakthroughs are to be actively pursued
in the following technology areas: information technology,
machines and robotics, aviation and aerospace, marine equip-
ment and vessels, rail vehicles, electric mobility, power equip-
ment, agricultural machinery, new materials, high-end medical
equipment and biopharmaceuticals.
Results
41
Results
37 | Ibid. 2016.
Initiative Field
/
Goal Promoted by
Internet of Things
Center Shanghai ICT Government
Internet Plus ICT Government
Made in China 2025 Manufacturing Government
Smart Factory 1.0
Initiative Manufacturing Business
Table 2: Key Industrie 4.0 initiatives in China
The aim is to achieve these goals in three stages. China intends
to catch up with the leading industrialised nations by 2025. In
particular, it plans to make manufacturing industry more competi-
tive by reducing existing disparities and raising manufacturing
standards in those companies that are currently lagging behind.
By this rst deadline, the main core technologies should have
been established, product quality improved and environmental
standards (energy consumption, pollution, material consump-
tion) raised. China then aims to attain an intermediate level com-
pared to the world’s leading manufacturing nations by 2035.
The automation and digitalisation of Chinese industry is seen as
a key enabler of this vision for the future. Much of the inspiration
for the strategy is drawn from Germany’s Industrie 4.0 concept.
The term is widely used and has positive connotations among
both government and industry. China hopes that Industrie 4.0
will help it catch up with other nations and eventually become
number one in the world. Accordingly, there is also considerable
interest in developments in Germany, both in terms of theoreti-
cal approaches to Industrie 4.0 and in terms of technological
innovations.
As well as being its most important trading partner in Europe,
Germany is also China’s partner of choice for the implementa-
tion of its Made in China 2025 strategy. This is not only because
Germany is a supplier of leading technologies in the targeted
technology areas but also because China wishes to learn from
Germany in order to successfully gear up its industrial sector for
the future.37 Consequently, there have recently been several
meetings between representatives of both government and the
private sector that have already resulted in a number of initial
cooperation initiatives (see Figure 18). Examples include the
third Sino-German intergovernmental consultations (Octo-
ber 014) and the cooperation between Germany’s Federal Min-
istry for Economic Affairs and Energy (BMWi) and the Chinese
Ministry of Industry and Information Technology (August 2015).
There are numerous technology export opportunities for German
businesses, particularly in view of China’s need for industry soft-
ware, manufacturing technology and system integration up-
grade technologies to facilitate the eventual introduction of In-
dustrie 4.0 in its factories. The same applies to the demand for
sustainability and environmental technologies. The rapid indus-
trial growth experienced by China in recent years has all too of-
ten come at the expense of the environment. Many Chinese
20 13 2014 2016 2017
June 2013
Smart Factory 1.0
– Reed Exhibitions
– China SciTech
Automation Alliance
October 2014
Third Sino-German
intergovernmental consultations
– Federal Chancellor Dr. Angela Merkel
– Chinese Premier Li Keqiang
March 2015
Internet Plus
– Chinese Premier Li Keqiang
– Government work report
August 2015
Cooperation between the Federal
Ministry for Economic Affairs and
Energy (BMWi) and MIIT
– Federal Minister for Economic
Affairs and Energy Sigmar Gabriel
– Chinese Minister of Industry and
Information Technology Miao Wei
March 2010
1st Internet of Things Center
Key partners:
– China Mobile
– China Telecom
– China Unicom
2010
Smart City
– Chinese Ministry of Industry and
Information Technology (MIIT)
March 2015
Made in China 2025 strategy
– MIIT
– Chinese Academy of
Engineering
2015
Figure 18: Milestones in the development of Industrie 4.0 in China (source: compiled by authors)
Results
42
38 | See Fraunhofer 2016.
39 | See Woetzel et al. 2014.
42
cities suffer from severe air pollution caused mainly by emissions
from the country’s factories. Surface and groundwater and agri-
cultural land are also often badly contaminated. According to a
study by Berkeley Earth, 4,000 people die from air pollution in
China every day. Consequently, the Chinese government is plan-
ning major investments to achieve a lasting improvement in the
condition of the country’s environment.
In the medium term, the planned transformation of China’s
economy will therefore provide German companies with signi-
cant sales opportunities in a variety of different technology
areas. Over the longer term, however, it is also set to turn China
into a serious competitor. This is illustrated by China’s plans to
reduce its foreign technology imports over the next few years.
The Made in China 2025 strategy sets out the goal of raising
domestic content of core components and materials to forty
percent by 2020 and seventy percent by 2025. Moreover, a
look at China’s patent activity reveals that it is already working
concertedly to develop its own technologies, nowhere more so
than in the eld of Industrie 4.0 where over 2,500 Chinese pat-
ent applications were led between 2013 and 2015. In other
words, China led signicantly more applications than both
the US (1,065) and Germany (441). Furthermore, a Fraunhofer
IAO study found that some of these Chinese inventions are
highly innovative. China is already carrying out world-leading
research, especially in the elds of energy-efcient wireless
sensor networks and network structures.38
China also possesses expertise in security solutions for integrated
Industrie 4.0 solutions thanks to a variety of government initia-
tives, a well-developed mobile communications industry and its
ample know-how in the eld of information and communication
technology (ICT). Chinese companies’ extensive software exper-
tise, the large number of Internet companies (such as Alibaba,
Baidu and Tencent) and its huge domestic market are increasing-
ly being accompanied by a greater focus on data-driven business
models in the eld of Industrie 4.0. One example of this is the
government’s “Internet Plus” initiative that aims to tap into the
potential of new business opportunities, economic models and
high value-added activities by promoting greater integration of
the Internet in traditional industries.39 In the long term, China is
thus set to become a supplier of Industrie 4.0 solutions. In the
short to medium term, it is likely that in particular China’s major
corporations will be able to successfully position themselves in
the eld of Industrie 4.0 with standalone solutions.
There are several areas where cooperation between Germany
and China could be benecial to both countries. For Chinese
3 %
10 %
19 %
21 %
35 %
40 %
40 %
41 %
48 %
64 %
Other competitive advantages
Lobbying
Market access
Finger on the pulse of the market
Synergy effects
Cost benets
Knowledge acquisition
Interoperability
Innovation benets
Speed
2 %
30 %
43 %
51 %
71 %
Other risks
Loss of control
Product piracy
Loss of know-how
Data protection
Opportunities Risks
n = 63, multiple responses allowed
Figure 19: Opportunities and risks of cooperation from a Chinese perspective
Results
43
Results
40 | Survey of Chinese experts.
companies, the main potential benets are speed (the most fre-
quently cited advantage), innovation and cost benets, knowl-
edge acquisition and interoperability. German companies can
take advantage of the Chinese market’s speed and strength in
terms of implementation to test and further develop their Indus-
trie 4.0 solutions. Alongside these benets, both Chinese and
German companies consider data protection, loss of know-how,
loss of control and product piracy to be the main risks associated
with cooperation (see Figure 19).40 In order to enable successful
cooperation between the two countries, it will therefore be vital
to insist on reciprocity and to ensure that any cooperation ar-
rangements are formally signed off at a political level.
Signicant potential for cooperation also exists with regard to
norms and standardisation. China’s activities in this area are
characterised by a strongly top-down approach and are driven
by government actors, although representatives of business and
academia are also involved. Standardisation is regarded as an
important area for cooperation with international actors.
Consequently, successful cooperation initiatives (e.g. VDE
/
DKE
and SAC) to develop common Industrie 4.0 norms and stand-
ards are being expanded. As far as China is concerned, there is
a particular need for standardisation in the areas of data for-
mats, a standard Industrie 4.0 glossary and interoperability,
with great emphasis being placed on open standards. As for
German companies, cooperation on norms and standardisation
offers them the opportunity to promote the widespread adop-
tion by the Chinese market of Industrie 4.0 norms and stand-
ards that they have developed themselves, thereby strengthen-
ing their position with respect to competing standards from
other countries.
In summary, China is characterised by highly dynamic political,
economic and social developments, together with an extremely
complex system of responsibilities, a frequent lack of transparent
decision-making at a political level and the fact that it can often
be difcult to obtain market information. Cooperation with Chi-
na thus entails challenges as well as opportunities.
Conclusions for China
§Use China as a multiplier for German standards
The race is now on in the eld of Industrie 4.0. Whoever is
rst to dene internationally accepted standards will have
gained a long-term competitive advantage. The goal should
be to use China as a multiplier to establish German Indus-
trie 4.0 standards on the global market. The rst step is to
analyse the system behaviour of standardisation activities.
Those activities that inuence other activities particularly
strongly but are themselves only weakly inuenced by other
activities are the drivers of Industrie 4.0 implementation.
Beta standards must be rapidly agreed on for these drivers
within Germany. These standards should then be implement-
ed in Sino-German cooperation initiatives so that the Chinese
market can be used to promote their establishment world-
wide. However, this does not apply to standards in securi-
ty-critical areas where quality always comes before speed.
§Supply China with automation equipment
Most companies in China are still a long way short of the
manu facturing standards prevalent in the traditional industrial-
ised nations. The Chinese government’s Made in China2025
strategy aims to eventually close this gap, primarily by increas-
ing the level of automation throughout the industrial sector.
This opens up unique sales opportunities for German suppliers
e.g. with regard to industry software, sensors and robotics. The
goal should be to position Germany as a supplier of automa-
tion technology to the Chinese market and ensure that China
becomes an importer of German high-tech products for many
years to come. For this to be possible, it will be necessary for
German SMEs to adopt a more international outlook and for
economic ties with China to be further strengthened. The es-
tablishment of politically coordinated networks such as the
Hessen-China Network should therefore be promoted.
§Make the most of the opportunities in the sustainable
technologies market
As a result of its huge environmental problems, China is now
investing heavily in green manufacturing. Germany’s globally
recognised expertise in this eld makes it the partner of
choice. There is thus an excellent opportunity for German
companies in this sector to successfully position themselves
as suppliers of clean technologies to Chinese factories in or-
der to help them increase their resource efciency and reduce
their emissions. Exporting environmentally sustainable Indus-
trie 4.0 solutions to China could make a signicant contribu-
tion to recouping the high R&D costs. At a political level,
work also needs to be carried on the implementation of the
Paris Agreement.
Results
44
§Approach Beijing via the provinces
The Chinese market is highly fragmented in two separate re-
spects. Firstly, there is a large gap in terms of development,
infrastructure and prosperity between the cities and the pe-
ripheral regions and between different provinces. The second
factor is the dual system of central and provincial government.
After Beijing, the provinces are the most important administra-
tive level of the Chinese state and in some respects have con-
siderable freedom as to how they interpret and implement cen-
tral government’s policies. Moreover, some individual provinces,
particularly those on the east coast, have very strong local
economies. In order to ensure a sound basis for the decisions
that they take about entering the Chinese market, companies
should carry out a detailed analysis of regional differences and
the opportunities and networks for accessing policymakers in
the provincial governments. In consultation with central gov-
ernment, individual provinces should be used as a launchpad
to develop expertise, networks and customer relationships on
the Chinese market that can subsequently be used to progres-
sively drive growth across the rest of the country.
§Enter with strong partners
In addition to large corporations, small and medium-sized
enterprises play a particularly important role in Industrie 4.0
in Germany. However, as well as the many opportunities,
coopera tion with Chinese partners also entails risks for SMEs
that are difcult to quantify. These include issues relating to
know-how and technology protection, the extremely dynamic
political and economic situation and the complex system of
responsibilities at corporate, national and regional level.
Since SMEs also generally lack international networks, the
best way for them to access the market is via a “piggyback
strategy”, i.e. in cooperation with strong partners. According-
ly, SMEs should take targeted action to strengthen existing
cooperation with German corporations and market leaders
that are already established in China. Accessing these part-
ners’ infrastructure and customer networks will allow SMEs to
establish a presence in China without needing to deploy
large numbers of staff there. Government should support this
piggyback strategy by providing stronger incentives for co-
operation between German SMEs and large corporations that
are already active in China.
§Weigh up the investment risks
For many years now, Germany and China have shared a
strong and growing economic partnership that benets both
countries. Nevertheless, there is room for improvement as far
as intellectual property is concerned, particularly on the Chi-
nese side. In order to promote interest in economic coopera-
tion among German businesses (including SMEs), the princi-
ples of such cooperation should be established at a political
level. This will involve setting out how the returns of jointly
created value-added can be protected from third parties and
shared fairly between the respective partners. Issues to be ad-
dressed include a reform of the legal framework and regulato-
ry instruments for protecting intellectual property and the de-
velopment of mechanisms to improve data security. In order
to build trust, Germany must insist on reciprocity: future co-
operation with China should focus more on ensuring that the
mutual benets are maximised for both sides.
Results
45
Results
3.4.3 Japan
Japan is the world’s third largest economy after the
US and China and has a very diverse range of indus-
tries. Although it relies on importing large quanti-
ties of food and raw materials, it is also an exporting nation
with numerous global conglomerates. These are complement-
ed by a signicant number of globally successful SMEs, espe-
cially in the mechanical engineering, automotive, electronics
and chemical industries.
Weak domestic demand and demographic trends in Japan mean
that international trading partners are becoming increasingly
important. Consequently, it attaches great importance to the
Trans-Pacic Partnership (TPP) trade agreement. It also hopes to
conclude a free trade agreement with the EU by the end of
2016; Europe is Japan’s largest investment partner. However,
Japanese foreign investment is much higher and has a very wide
geographical distribution.
Industrie 4.0 is already very advanced in the Japanese economy
compared to other Asian countries. Like Germany, Japan has a
strong industrial base with a long tradition. Digitalisation poses
major challenges for Japanese manufacturing industry. Japan is
promoting a number of themes that at the very least overlap
signicantly with Industrie 4.0. This can also be seen in the
eld of standardisation.
However, there is as yet no consistent understanding of the term
Industry 4.0 in Japan. Manufacturing automation is regarded as
a key element, alongside automation, network technologies and
smart production. Almost all the experts who took part in the
survey thought that the potential for new business models is one
of the reasons why Industrie 4.0 is so important. Numerous tech-
nical challenges were identied with regard to its implementa-
tion. The most frequently cited were security, interfaces, data
analysis, autonomous systems, machine-to-machine communica-
tion and visualisation.
All the participants in the survey rated the issue of standardisa-
tion as very important. The reasons cited included cost effective-
ness and the ability to use the same software with different ma-
chine components. International standards are seen as a key
enabler of Japan’s participation in the global Industrie 4.0 mar-
ket. The Industrie 4.0 technology areas cited above are also
viewed as areas where international standardisation is required.
The respondents highlighted the importance of standard inter-
faces (APIs), reference models and the standardisation of both
semantics and glossaries in order to create a standard terminol-
ogy for Industrie 4.0. This indicates that there is still little con-
sensus with regard to specic existing standards or standards
that are currently under development. However, it is also clear
that rather than one single, universal Industrie 4.0 standard, the
experts expect to see “loose coupling”, i.e. a modular technology
stack that allows technological components from different
manu facturers to be connected together exibly.
The picture was less clear-cut with regard to the general conditions
for standards – not all of the interviewees regarded open stand-
ards as indispensable. Some thought that non-open standards
could potentially provide them with an advantage over their com-
petitors. As for the speed of standardisation, some experts felt that
it was too fast, while others believed it to be just right (see Fig-
ure20). A number of the experts explicitly distinguished between
Japan (too slow) and Germany (too fast). Suggestions to accelerate
the pace of standardisation included implementation-based initia-
tives and testbeds, whilst the importance of government- funded
R&D projects was also highlighted.
In view of the signicant role played by government funding,
government is included alongside industry among the key Indus-
trie 4.0 stakeholders. Some areas are explicitly identied as be-
ing unsuitable for standardisation in Japan, either because busi-
ness models already exist for them (e.g. eld device integration)
or because new business models are in the pipeline. Loose cou-
pling is evidently regarded as extremely important, especially for
new business models.
7 %
34 %
59 %
Too fast
Too slow
Just right
n = 29
Figure 20: Opinion about the rate of progress on standardisa-
tion from a Japanese perspective
Results
46
41 | See Industrial Value Chain Initiative 2016.
42 | See Robot Revolution Initiative 2016.
43 | See e-F@ctory Alliance 2016.
44 | See Japan Industry News 2016.
This emphasis on modular technology is reected in the fact
that people in Japan prefer not to tie themselves to commer-
cial products from a single supplier. Some of the interviewees
explicitly stated that silo solutions belong in the past. They do
not believe that the majority of Industrie 4.0 products can be
made by a single manufacturer and therefore stress the impor-
tance of an open ecosystem of solutions for the industrial sec-
tor. Many companies are reluctant to invest because of the
lack of standards.
All of the technology areas included in the survey were regarded
as relevant for cooperation, although there are some clear prior-
ities such as process optimisation. While cooperation between
businesses is rated as very important, some respondents said
that their own companies engage in very little cooperation. Loss
of know-how, product piracy and a general loss of control were
identied as the main risks of cooperation. New business mod-
els, R&D projects and training were considered to be the most
important areas for cooperation. Some of those interviewed
thought that “challenges” similar to those employed by Ameri-
ca’s Defense Advanced Research Projects Agency (DARPA) can
be a useful tool for delivering rapid progress. Faster standardisa-
tion and stronger innovation were identied as the chief poten-
tial benets of cooperation.
In addition to cooperation between businesses, considerable im-
portance is also attached to national and international collabo-
ration with and between academic institutions, government
ministries and the relevant associations (some of which are
government-funded). There is a strong emphasis on long-term co-
operation ventures built on trust. Suitable cooperation partners
include buyers and sellers of Industrie 4.0 solutions (vertical co-
operation) and direct competitors. Involvement in the develop-
ment of standards appears to be an advantage in this respect.
As in Germany, there are a number of initiatives in Japan that
for many years were only partially coordinated. These include
the Industry Value Chain Initiative (IVI)41 , the Robot Revolution
Initiative (RRI)42 and the Internet of Things Acceleration Con-
sortium founded by Hitachi and Keio University that includes
Intelligent Manufacturing and the Industrial Internet among
its priorities (see Table 3). There are also various proprietary
solutions belonging to individual companies such as Mitsubishi
Electric’s e-F@ctory.43
Initiative Field
/
Goal Promoted by
e-F@ctory Initiative Factory automation
Business
(focus on
Mitsubishi)
Industrial Value Chain
Initiative (IVI) Loose standards
Academic
institutions
and business
Industry 4.1J Secure cloud-based
data processing
Business
(focus on NTT)
IoT Acceleration
Consortium (IOTAC)
Linking IoT to big
data and articial
intelligence
Government
and business
Robot Revolution
Initiative (RRI)
Industrial and
applied robotics
Government
and business
Table 3: Key Industrie 4.0 initiatives in Japan
However, things are changing fast. This is in part thanks to inter-
national cooperation at government level such as the initiative
between Germany’s Plattform Industrie 4.0 and the RRI which is
an attractive cooperation partner because of its focus on produc-
tion automation. The Ministry of Economy, Trade and Industry
represents the Japanese government in this project.
The question for Germany is which initiatives it should cooperate
with and what form this cooperation should take. The e-F@ctory
and Industry 4.1J initiatives are best suited to one-off coopera-
tion ventures with specic goals. However, government support
is key to longer-term cooperation geared towards strengthening
economic ties between the two countries. The IVI, IOTAC and
RRI initiatives are better suited to this type of cooperation.
An article published in April 2016 compares the goals of Ameri-
ca’s IIC, the Plattform Industrie 4.0 and the IVI initiative.44 The
IIC focuses on new business models involving big data process-
ing, whereas the Plattform Industrie 4.0 concentrates on more
efcient, customised production. The fact that this latter priority
is shared by Japan is explained by the importance of the manu-
facturing sector in both countries.
As in Germany, government and business in Japan cite produc-
tivity gains and better nancial returns as benets of Indus-
trie 4.0. Nevertheless, Japan’s Industrie 4.0 initiatives also fo-
cus on new business models, albeit not to the same extent as in
the US. There is thus a wide range of Industrie 4.0 initiatives
Results
47
Results
45 | See IoT Acceleration Consortium 2016.
with different goals and varying levels of support from business,
government and research institutions. Some initiatives are cen-
tred on TCP
/
IP-based technologies and smart applications (IoT
Acceleration Consortium), while others are devoted to technolo-
gies that are also well-established in Germany (e.g. OPC UA in
Industry 4.1J).45
The Japanese do not draw a terminological distinction be-
tween standards and norms – both are covered by the term
“hyoujun”. As in Germany, there is a split between IT and tradi-
tional industry within Japan’s major corporations and this af-
fects how they engage in standardisation activities. The results
of the expert survey indicate that some departments within
large companies focus on traditional standardisation, working
with the Japanese equivalent to DIN (the JIS) and having little
involvement in IT standardisation and international consortia.
At the same time, however, other departments are engaging
primarily in international consortia and contributing to the de-
velopment of IT standards.
Thanks to the long-standing regional focus in traditional indus-
tries that characterises both Japan and Germany, there are nu-
merous opportunities to cooperate by building on the competi-
tive advantage of these traditional, regional industries in the
two countries and engaging in IT standardisation in order to
secure and enhance their global competitiveness. Like Germa-
ny, Japan’s standardisation strategy is largely based on a top-
down approach where the overall direction is determined by
government together with a handful of researchers and pio-
neering thinkers. However, there are also some initiatives (e.g.
IVI, e-F@ctory and Industry 4.1J) that adopt a bottom-up ap-
proach and concentrate on the concerns of the research com-
munity or industry. IVI attaches particular importance to the
concept of loose coupling, promoting a modular approach in-
stead of a single Industrie 4.0 standard.
The wide spread of areas receiving government support and the
large number of initiatives in Japan can be seen as both an op-
portunity and a threat. One challenge is the danger of multiple
uncoordinated technological developments and standardisa-
tion activities. The complex nature of Japan’s Industrie 4.0 initi-
atives could act as a brake on innovation, especially given the
highly dynamic nature of the global markets for Industrie 4.0
products. On the other hand, Japan places a lot of emphasis on
technological developments, standardisation and the develop-
ment of new business models. Thus, although setting up initia-
tives may at rst be very complex, doing so can provide a basis
for successful long-term cooperation.
20 13 2014 2016 2017
June2013
Japanese Prime Minister
Shinzo Abe calls on Japan
to become world-leading
IT nation
March 2015
Industry 4.1J
– PHOENIX CONTACT Develop-
ment & Manufacturing Inc.
– YASKAWA Electric Corporation
– KOYO Electronics Industries
Co., Ltd.
et al.
October 2015
Internet of Things Acceleration
Consortium
– METI
– Japanese Ministry of
Internal Affairs and
Communications (MIC)
June 2015
Industrial Value Chain
Initiative (IVI)
– Mitsubishi Electric
Corporation
–
Toyota Motor Corporation
– Panasonic Corporation
et al.
January 2014
e-F@ctory Alliance
– Mitsubishi Electric Corporation
– Atos Origin
– Bilko
et al.
May 2015
Robot Revolution Initiative (RRI)
– Kubota Corporation
– Mitsubishi Heavy
Industries Ltd.
– METI
et al.
March 2012
Control System Security Center
– Fujitsu Ltd.
– Mitsubishi Heavy Industries Ltd.
– Japanese Ministry of Economy,
Trade and Industry (METI)
et al.
2015
Figure 21: Milestones in the development of Industrie 4.0 in Japan (source: compiled by authors)
Results
48
Conclusions for Japan
§Develop integration solutions for the Japanese market
Japanese industry is already very advanced as far as process
automation is concerned. The challenge is to integrate the
highly customised IT solutions of the different value chain
partners in order to create value networks. To ensure that In-
dustrie 4.0 lives up to expectations, these integration solu-
tions should be discussed with Japanese companies down to
the sub-supplier level. To this end, it will be necessary to gain
an overview of the system landscape at the different levels of
the value-added process, dene interfaces and develop inte-
gration solutions.
§Integrate robotics with human factors and ergonomics
Japan is successfully pursuing a multifaceted approach to In-
dustrie 4.0. This involves the promotion of selected industries
(robotics) together with the Web-based development of smart,
data-focused technologies and the associated new business
models. To make sure that they are included in the emerging
new business relationships, German companies and Indus-
trie 4.0 initiatives should seek to build close, long-term ties
with the relevant Japanese stakeholders. The goal should be to
coordinate the development of new technologies and business
areas and keep a close eye on developments in Japan.
One area that cooperation should focus on is robotics, human
factors and ergonomics. The robotics market has enormous po-
tential, since the use of robots enjoys high levels of acceptance
among both businesses and the general public in Japan. One
important area of application could be to help address the
shortage of nurses and carers that has arisen as a consequence
of demographic change. Germany boasts an excellent research
landscape in human factors and ergonomics, especially in er-
gonomics and workplace design. Outputs from this eld can
make a valuable contribution to the development of robots.
§Drive cooperation on data-based process optimisation
Both Germany and Japan possess extensive expertise in the
eld of process optimisation. Japan in particular is famous for
many of its process management methods such as kaizen and
the Toyota Production System. The two countries should co-
operate in this eld in order to leverage the potential of
data-based process optimisation. It will be necessary to iden-
tify the relevant partners, launch pilot projects and formulate
guidelines for businesses, e.g. in the eld of IT security. Par-
ticular emphasis should be placed on developing a shared
understanding of security.
§Cooperate exibly in initiatives
A whole host of Industrie 4.0 initiatives have been launched
in Japan in recent years. It is still too early to say which initi-
atives will be relevant to which aspects of Industrie 4.0 over
the longer term. Developments should therefore be moni-
tored on an ongoing basis. For the time being, it is recom-
mended that Germany should cooperate with the e F@ctory
Alliance, Industrial Value Chain Initiative (IVI), Industry 4.1J,
IoT Acceleration Consortium (IOTAC) and Robot Revolution
Initiative (RRI). The shape taken by this cooperation could in-
volve anything from regular exchanges of information to clos-
er collaboration in the form of joint testbed development.
In view of the complex Industrie 4.0 landscape in Japan, co-
operation with Germany should be decentralised in order to
avoid bottlenecks. Germany’s Plattform Industrie 4.0 can play
an important role in terms of monitoring (to prevent contra-
dictory strategies in different cooperation ventures) and infor-
mation exchange (to avoid reinventing the wheel).
§Implement the sensei principle in technology solutions
In Japanese industrial culture, the sensei (teacher
/
master)
plays a particularly important role in technical skills training.
The relationship between sensei and apprentice is character-
ised by a respect and trust that goes far beyond the typical
relationships between employees of the same company. It also
requires a lot of time and resources. Germany should aim to
develop technological solutions that implement the sensei
principle for the Japanese market. It will be necessary to gain
a thorough understanding of the sensei’s role and to integrate
this approach into the Teaching & Learning Factory concept.
Moreover, action will need to be taken to ensure that the tech-
nological solution is accepted by all levels of the workforce.
Results
49
Results
46 | See Konrad Adenauer Stiftung 2013.
47 | See AHK 2015.
3.4.4 South Korea
While there are parallels between modern-day South
Korea and Germany’s past in terms of the political
tensions that characterise a divided nation, there are
also many other similarities, including demographic factors, East
Asian competitors (especially China), the US-dominated IT sector
and the strongly export-oriented economy. Despite South Korea’s
relatively small population (approximately 51.5 million), a combi-
nation of economic policy measures and overseas aid (particular-
ly from the United States) during the 1960s created a highly
specialised economy that resulted in the rapid growth of several
large Korean family businesses. Following decades of strong eco-
nomic growth, South Korea became the 29th member of the
OECD in 1996.
Today, South Korea’s economy is characterised by a mix of global
conglomerates (chaebols) in the high-tech and mechanical engi-
neering sectors (e.g. Samsung, Hyundai, LG, SK Telecom and Pos-
co) and around three million small and medium-sized enterprises
(SMEs). The latter include many suppliers who are heavily depend-
ent on the large conglomerates and have little independence com-
pared to their German counterparts. Consequently, one of the
goals of the new South Korean government under Park Geun-hye
is to promote and enhance the competitiveness and export orien-
tation of the country’s SMEs by encouraging them to cooperate
and exchange experiences, particularly with German SMEs.46
A number of highly innovative production methods and global
trailblazers in the eld of Industrie 4.0 can be found among
South Korea’s large conglomerates. In addition, the country’s
semiconductor production capability, Internet companies and
digital end products mean that it is well placed to become a
leading digital economy. The full extent of the large conglom-
erates’ inuence became apparent during the Asian nancial
crisis, when the prospect that some of the chaebols might fail
pushed the South Korean economy to the brink of disaster. To-
gether with ongoing government support, the lessons learned
from this experience – including strict debt rules and the dispos-
al of non-core business units – enabled South Korea to achieve
modest growth during the global nancial crisis of 2008. The
chaebols are thus central to the South Korean economy, benet-
ing from their close ties with government and from the large
number of domestic suppliers. SMEs predominantly act as sup-
pliers to the conglomerates, focusing mainly on the application
of manufacturing technology. Whilst this means that SMEs
engage in less R&D of their own, it allows the chaebols to con-
centrate on their core business and carry out extensive innova-
tion in these areas.
A preliminary report by the South Korean Ministry of Science, ICT
and Future Planning (MSIP) describes the real-time networking
of objects via the Internet of Things (IoT) as the fourth industrial
revolution and provides a broad assessment of its impact on
South Korea’s economy and society (see Figure 22). There is
widespread recognition of the benets of Industrie 4.0 in South
Korea due to the high proportion of GDP accounted for by manu-
facturing industry, the strong competitive pressure from neigh-
bouring China and Japan and the resulting need to increase
productivity among SMEs in the manufacturing sector.
As a result, the South Korean government’s national Manufactur-
ing 3.0 project – the South Korean version of the Plattform Indus-
trie 4.0 – focuses on helping SMEs to increase their production
capacity through the use of smart factory technologies. Aimed at
raising manufacturing standards, the MSIP’s Smart Factory Initia-
tive also forms part of this drive.47 The goal is to establish up to
10,000 more productive factories by 2020 through cooperation
between business and industry, large, small and medium-sized
enterprises, the relevant organisations and government. This pro-
ject is complemented by a number of other South Korean initia-
tives that are relevant to Industrie 4.0 (see Table 4).
Initiative Field
/
Goal Promoted by
Creative Economy
Innovation Centers
ICT
/
Industrie 4.0
innovation
Business and
government
Korean Smart Factory
Foundation Factory automation Business and
government
Smart City Testbed
Initiative Smart cities Government
Smart Factory Initiative Factory automation Business and
government
Table 4: Key Industrie 4.0 initiatives in South Korea
South Korea’s lack of strong factory equipment and automation
sectors means that there is currently very little focus on becom-
ing a supplier of Industrie 4.0 solutions. Instead, South Korea
believes that – as well as productivity gains – the economic ben-
ets of Industrie 4.0 will come from new, data-driven business
models (e.g. in the eld of smart cities) that start-ups will also
Results
50
48 | See MSIP 2014.
49 | See AHK 2015.
50 | See Startup Korea 2016.
be able to take advantage of in the future. South Korea is al-
ready leading the way in this area today. Located in the Incheon
Metropolitan City, the world’s rst smart city, Songdo, is being
used to trial new smart housing and smart city technologies.
Moreover, the special political and economic regulations pro-
vide an attractive environment for growing numbers of suppli-
ers and start-ups working in this eld. Covering an area of six
square kilometres and with a population of 22,000 in 2012,
Songdo provides a unique testbed in terms of both physical size
and number of inhabitants. The government’s Smart City Test-
bed initiative run by the National IT Promotion Agency (NIPA)
and MSIP encourages people to get involved and promotes
Songdo internationally.
While Songdo focuses on the interaction between man and ma-
chine, other government initiatives are aimed at achieving com-
prehensive interconnectivity and convergence between people,
machines and products over the coming years. In addition,
17 regional competence centres have been created to support
innovative start-ups in the elds of ICT and Industrie 4.0 and
help them establish links with South Korean conglomerates and
regional actors.48 These Creative Economy Innovation Centers
have been opened all over the country. With their in-depth
expertise and uncomplicated cooperation and investment
arrangements –even for foreign investors – the centres offer
start-ups excellent facilities and invaluable assistance in all
business areas, from product design to export.
The Innovation Centers also help SMEs to innovate. 2,000 SMEs
have already joined the programme, allowing some of them to
achieve signicant improvements in product quality.49 To date,
public and private sector backing has enabled the centres to pro-
vide their members with support worth around US $1.8 billion in
the shape of investments, guarantees and loans. 437 South Kore-
an start-ups had already joined the platform by September 2015,
just one year after it was established.50 A global network helps
them to make contacts abroad and to facilitate the entry of foreign
start-ups into the South Korean market. At some companies, vari-
ous sites from other parts of the world have joined the programme
(e.g. KIC Europe, KIC USA, KIC Beijing, KIC Moscow) and this is
complemented by close cooperation with publicly and privately
funded innovation initiatives in other countries (e.g. Britain’s Digi-
tal Catapults and Japan’s NTT Docomo venture capitalists).
As far as standardisation is concerned, the government (MISP,
MOTIE) is keen to engage in international cooperation and dia-
logue and to involve the private sector. The focus is on integrat-
ed solutions (e.g. RAMI 4.0), with Germany enjoying a particu-
lary high reputation in the eld of Industrie 4.0. Meanwhile, the
priority for SMEs is the establishment of interoperability. This is
a key factor in the decisions of South Korean businesses, par-
ticularly those that are primarily focused on the application of
Industrie 4.0, since it would allow them to acquire technologi-
cal solutions for boosting productivity from a variety of different
international suppliers.
20 13 2014 2016 2017
May 2015 (3 years)
Smart City Testbed
– National IT
Industry Promotion
Agency NIPA
– MSIP
June 2015 (–2020)
– Korea Smart
Factory Foun-
dation (KOSF)
– MOTIE
September 2014 – August 2016
Development of middleware for CPPS
– Institute for Information &
Communications Technology
Promotion (IITP)
– MSIP
2015 – 2018 (3 years)
Connected Smart Factory (CSF)
– IITP
– MSIP
June 2014
Manufacturing
Innovation 3.0
– South Korean Ministry
of Trade, Industry and
Energy (MOTIE)
May 2014
IoT Master Plan
– South Korean
Ministry of Science,
ICT and Future
Planning (MSIP)
October 2015
IoT Week Korea
2015
Figure 22: Milestones in the development of Industrie 4.0 in South Korea (source: compiled by authors, see MSIP 2014)
Results
51
Results
51 | See KATS 2016.
The large South Korean conglomerates are also keen to promote
the rapid establishment of global standards, not least because
of the growing competition from American Internet companies.
As an important member of international bodies such as ISO,
IEC and PASC, the South Korean standardisation agency KATS
(Korean Agency for Technology and Standards) has some ability
to inuence global standards and is represented on almost all
the relevant technical committees and sub-committees.51 At na-
tional level, it pursues a bottom-up approach, working closely
with industry to ensure that its standardisation activities mainly
benet national suppliers.
Some of the conglomerates are currently reviewing their business
models with a view to making greater commercial use of smart
data. The fact that the conglomerates bring together large num-
bers of subsidiaries under one roof makes it easier to implement
an integrated digital strategy and planning system for Indus-
trie 4.0. Moreover, their close cooperation with the standardisa-
tion agency helps to drive cross-company, national solutions.
Given South Korean companies’ willingness to cooperate in the
eld of Industrie 4.0, standardisation is vital in order to ensure
seamless interdisciplinary communication. Interoperability and
synergies are perceived to be the main benets of cooperation.
South Korean businesses are also keen to cooperate with foreign
companies, especially German ones. They would like to see the
establishment of new organisations that facilitate cooperation
through prompt dialogue and standardisation measures for new
solutions. The principal risks are seen as data security and loss of
know-how, while trust and binding contractual agreements are
felt to be key requirements for successful cooperation.
One especially important aspect is the demand for Industrie 4.0
solutions that enable South Korean businesses to enhance their
manufacturing technology. Manufacturing industry in South Ko-
rea is coming under growing pressure because of its low capacity
and the steadily improving quality of Chinese manufacturers.
Addressing this issue will require seamless interdisciplinary com-
munication between machines made by different companies.
This is one of the main reasons why South Korea’s private sector
is pressing for rapid solutions in the eld of standardisation.
This current focus on Industrie 4.0 solutions that boost produc-
tivity and the established tradition of cooperation with Germany
could be viewed as an opportunity for German businesses to tar-
get South Korea more strongly as a market for their products.
Cooperation with conglomerates that bring together several val-
ue chains under one roof also facilitates access to SMEs and cre-
ates an opportunity for the widespread establishment of stand-
ards across several different industries. At the same time,
however, the hierarchical, self-contained structure of the large
chaebols with their numerous specialised subsidiaries can make
them less inclined to cooperate with foreign partners.
Conclusions for South Korea
§Use the chaebols as a route into the market
South Korea’s economy is characterised by global conglomer-
ates (chaebols) that bring together several value chains under
one roof. Many SMEs are closely tied to these conglomerates
and have relatively little independence. German businesses
should seek to actively exploit the complementary structure
of the South Korean economy. Cooperation with the chaebols
is recommended in order to benet from their IT know-how
and gain access to South Korea’s SMEs. Relevant partners
should be identied and pilot projects launched with a view
to developing integrated Industrie 4.0 solutions for the South
Korean market that cover a wide range of value chains.
§Recognise SMEs as an important target market
South Korea’s SMEs have traditionally focused mainly on
manu facturing technology and have a low level of automation.
Nevertheless, the benets that Industrie 4.0 can bring them
are widely recognised in view of the high proportion of GDP
accounted for by manufacturing industry, the strong competi-
tive pressure from China and Japan and the resulting need to
increase productivity in the manufacturing sector. In order to
attract investment from South Korean businesses in Indus-
trie 4.0 solutions that boost productivity, German companies
should concentrate on local SMEs as potential users of this
technology. This will require the identication of the relevant
customers and the establishment of contacts with both con-
glomerates and their subsidiaries. German suppliers of Indus-
trie 4.0 manufacturing solutions should discuss ways of joining
forces in order to address South Korean SMEs collectively.
§Transfer know-how from the consumer sector
There are many highly innovative product concepts and glob-
al pioneers of data-driven business models, especially within
the large conglomerates. The major South Korean telecoms
and electronics corporations are very active in the develop-
ment of smart products, smart services and new, data-driven
Results
52
business models. Joint Industrie 4.0 solutions could prove es-
pecially valuable to German machinery and plant manufac-
turers by providing them with access to this business and IT
know-how in the eld of data-driven business models. German
SMEs in the machinery and plant engineering sector should
join forces in order to establish targeted smart service
coopera tion projects with South Korean partners. Govern-
ment can play a role in facilitating individual pilot projects.
§Establish cooperation structures for German and South
Korean start-ups in innovation centres
Publicly and privately funded Creative Economy Innovation
Centers offer South Korean entrepreneurs the opportunity to
carry out efcient research and develop business models
based on technological innovations. These centres benet
from a high level of investment and an excellent network.
They are also keen to develop networks of international part-
ners that provide their members with access to new markets
and give foreign companies an insight into the South Korean
market. German SMEs should take advantage of these net-
works to cooperate with South Korean start-ups and benet
from their innovativeness. Since the Creative Economy
Innovation Centers count numerous South Korean SMEs
among their members, they provide the ideal platform for
marketing German manufacturing technologies. Contact
should also be established between representatives of similar
networks in Germany (e.g. the Korean Innovation Center
Europe) and further accelerator programmes launched.
§Recognise the opportunity for IT security projects
provided by the foreign policy environment
German businesses have identied IT security as one of the
key themes of Industrie 4.0. The security of data and sys-
tems is also extremely important from a political perspec-
tive. Active collaboration is recommended in order to drive
international progress on IT security issues, especially in the
eld of data protection and encryption for integrated sys-
tems. German companies should draw on the established
tradition of cooperation between Germany and South Korea
to jointly develop technological Industrie 4.0 security solu-
tions with hi-tech partner companies. In order to strengthen
this cooperation, corporate initiatives should be expanded
to include the relevant research institutions and govern-
ment security agencies.
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53
Results
52 | See Auswärtiges Amt – USA – Wirtschaft 2016; Statistisches Bundesamt 2016.
53 | See Europäische Kommission 2015.
54 | See PCAST 2014.
55 | See Plattform Industrie 4.0 2016.
56 | See Industrial Internet Consortium 2015.
3.4.5 United States
With a share of approximately twenty percent of an-
nual global income, the United States is the world’s
largest economy. Its economic and nancial system is
predominantly characterised by entrepreneurship and free trade.
Its relatively large service sector accounts for about 78percent of
GDP, followed by industry (approx. twenty percent) and agricul-
ture (approx. one percent). Covering an area around 25times
the size of Germany, the success of the US economy is based on
the country’s good communications and abundance of natural
resources, together with an attractive domestic market of
320million or so inhabitants. The economy has made a slow
recovery since the 2008 economic and nancial crisis, with
economic growth being strongly driven by private consumption.
Neither the property market nor manufacturing industry have
made a signicant contribution to growth, however.
The US is the world’s largest import market and its second
largest exporter of goods, after China. Germany and the US
share many common values and enjoy close economic ties.
America is the largest market for German exports, while Ger-
many is the United States’ most important European trading
partner.52 Since 2013, the US and the EU have been negotiat-
ing a Transatlantic Trade and Investment Partnership (TTIP)
aimed at promoting closer economic ties. Among other things,
the TTIP would increase mutual access to markets, remove ex-
port barriers, simplify foreign investment and harmonise exist-
ing standards. These goals have been the target of severe crit-
icism from environmental and consumer rights campaigners
and the general public.53
In the US, Industrie 4.0 is generally included under terms such
as the Internet of Things, smart production or the Industrial In-
ternet.54 Consequently, Industrie 4.0 is understood to have a
much wider meaning than in Germany. This is illustrated by the
cooperation initiative that was agreed at the beginning of 2016
between the Industrial Internet Consortium (IIC) and Germany’s
Plattform Industrie 4.0. While the IIC spans the elds of energy,
healthcare, manufacturing, the public sector and transport and
aims to promote interoperability in the Industrial Internet of
Things, the Plattform Industrie 4.0’s focus is on manufacturing
and on developing a detailed model for the next-generation
manufacturing value chain.55
Thus, in the US the term Industrie 4.0 is increasingly understood
to relate to manufacturing companies, especially in the context
of production chain optimisation and the development of tech-
nological innovations. Moreover US companies are primarily in-
terested in the establishment of new business models and smart
services for the Industrial Internet. In other words, the German
approach is largely technology-driven, while the American ap-
proach is mostly market-driven. The greater market focus in the
US can also be put down to different nancing mechanisms that
involve larger venture capital investments. Nevertheless, as well
as business opportunities, the experts from the US also identi-
ed a number of potential threats. For instance, intellectual
property protection is a major priority for American businesses.
Overall, however, companies in the US believed that the opportu-
nities of Industrie 4.0 far outweigh any potential threats.
In the United States, Industrie 4.0 is largely driven by private
sector initiatives (see Table 5). Compared to Germany and Asia,
government agencies play a relatively minor role. While Ger-
many has been discussing and promoting Industrie 4.0 since
around 2011, it was not until 2014 that a similarly large-scale
initiative came about in the US with the establishment of the
Industrial Internet Consortium (IIC). Founded by General Elec-
tric (GE) in conjunction with AT&T, Cisco and IBM, by mid-2016
the IIC already had more than 230 members. The IIC aims to
progress the architectural frameworks and focus of the Indus-
trial Internet and to coordinate initiatives to establish ecosys-
tems that connect physical objects with people, processes and
data via common architectures, interoperability and open
standards. The IIC adopts a two-pronged approach. On the one
hand, it seeks to promote innovation through the establish-
ment of use cases and testbeds to enable rapid testing of ideas
and technologies in real-world applications. On the other, it
aims to drive development of the reference architectures,
frameworks and open standards required for the interoperabil-
ity of industrial systems. It also acts as a forum for exchanging
experiences and generating ideas.56
Results
54
57 | See AllSeen Alliance 2016.
58 | See OCF 2016.
59 | See PCAST 2014.
Initiative Field
/
Goal Promoted by
Industrial Internet
Consortium (IIC)
Overarching themes;
input on standardisa-
tion; new business
models
Business
Smart Manufacturing
Leadership Coalition
(SMLC)
Joint pre-competitive
research on an open
platform using e.g.
testbeds
Business
AllSeen Alliance Consumer electronics Business
Open Connectivity
Foundation (OCF)
Communication
between different
systems
Business
National Network
for Manufacturing
Innovation (NNMI)
Innovation centre, not
specically focused on
Industrie 4.0 (except
for the attached DMDII
centre)
Government
Table 5: Key Industrie 4.0 initiatives in the US
In addition to the IIC, other private consortia such as the AllSeen
Alliance and the Open Connectivity Foundation (OCF) are also
promoting Industrie 4.0 in the US. The AllSeen Alliance concen-
trates mainly on the development of industry standards with a
view to enabling interoperability between different product
brands using an open source framework. It is strongly focused on
the consumer electronics industry and has more than two hun-
dred corporate members.57 The OCF has over 150 members and
is pursuing the same goal of connecting electronic devices – pri-
marily smartphones, computers and sensors – in order to enable
communication between different systems, industries and com-
panies.58 Both consortia are using testbeds and working with
international partners to try and create exible interoperability
solutions. Many of their strategies and solutions are heavily pro-
moted with a view to getting SMEs on board and providing them
with guidance. It is possible that this approach will result in
pragmatic Industrie 4.0 solutions becoming established as de
facto standards in the medium term.
One feature common to many US consortia is that although they
are initially started largely by US companies, they subsequently
succeed in developing a strong global focus and gaining many
international members. More than sixty percent of the OCF’s
members are domiciled outside of North America and the same
applies to several members of both the IIC and the AllSeen Alli-
ance. There is no obvious competition between the consortia
and they do not go to great lengths to differentiate themselves
from each other. Instead, they welcome dialogue and often en-
ter into formal relationships with other consortia and organisa-
tions. This is due to the belief that no one initiative will be
enough on its own to fully address all aspects of Industrie 4.0
and the interests of all the relevant stakeholders. Industrie 4.0 is
instead perceived as a collective endeavour. In many of the con-
sortia (including the IIC), US companies have a disproportionate-
ly large inuence that derives, for example, from the special privi-
leges enjoyed by the founding members (e.g. a permanent seat
on the IIC’s steering committee).
Industrie 4.0 and the related issues are a relatively low priority
as far as the US government is concerned. Unlike the German
government, the US administration does not regard Industrie 4.0
as key to the nation’s future competitiveness. People certainly
bemoan the fact that the competitiveness of US manufacturing
rms has declined steadily in recent decades and products that
were invented in the United States can often no longer be made
there cost-effectively. However, policymakers do not see Indus-
trie 4.0 as one of the key solutions to this problem. In 2013, the
government launched the National Network for Manufacturing
Innovation (NNMI) initiative that created a number of new inno-
vation centres across the country. However, rather than being
clearly geared towards Industrie 4.0, the centres have the much
more general goal of improving the competitiveness of US manu-
facturers. Of the eight innovation centres established up to the
end of 2015, the Digital Manufacturing and Design Innovation
Institute (DMDII) is the only one with a clear focus on Indus-
trie 4.0. The DMDII works closely with businesses in order to
support them with the implementation of Industrie 4.0 strate-
gies.59 Consequently, many American companies are only just
waking up to Industrie 4.0 and the need to create interoperabil-
ity for the fundamentally new manufacturing approach and fac-
tory architecture that it requires. On the other hand, there is a
much stronger focus than in Germany on the new business mod-
els associated with Industrie 4.0 (e.g. in the area of big data an-
alytics). Silicon Valley rms in particular are hopeful that the
transition to Industrie 4.0 will provide export opportunities for
sensor and wireless technologies. Global software corporations
and Internet of Things (IOT) start-ups are also becoming increas-
ingly active in the market for Industrie 4.0 solutions.
Given the size of the American market and the global outlook of
the private sector consortia, there is a danger that “quasi-
standards” could rapidly become established, meaning that Ger-
man companies would be deprived of the ability to play an
Results
55
Results
active role in standardisation. Nevertheless, the US rates Ger-
many highly as a potential cooperation partner. Cooperation be-
tween the two countries is based on a network of over fty bila-
teral cooperation agreements between individual institutions. It
is hoped that the current patchwork of user-specic, proprietary
infrastructures that have been developed in parallel will eventu-
ally be replaced by compatible platforms. Germany can use its
strong industrial base to complement the United States’ Internet
expertise, especially since companies like SAP, Bosch, Siemens,
Festo and ThyssenKrupp are perceived as important stakeholders
in the US and are in some cases already heavily involved in the
relevant Industrie 4.0 organisations. Furthermore, despite their
different approaches, the Plattform Industrie 4.0 and the IIC ac-
tually share many key goals. One of the main aims of the coopera-
tion agreement between the two organisations is to ensure the
interoperability of their two independently developed architec-
ture models RAMI (Reference Architecture Model for Indus-
trie 4.0) and IIRA (Industrial Internet Reference Architecture).
20 13 2014 2016 2017
December 2013
AllSeen Alliance founded
by Linux Foundation
– Internet of Things
– Internet of Everything
July 2014
Open Interconnect
Consortium founded
by Intel, Samsung
and Broadcom
June 2015
Industrial Internet
Reference Architecture
(IIRA) published by IIC
March 2014
Industrial Internet Consortium (IIC)
founded
– Consortium of eight companies
– International focus
March 2016
Cooperation agreement
between IIC and Plattform
Industrie 4.0
November 2012
General Electric (GE) report:
Industrial Internet – “Pushing
the Boundaries of Minds and
Machines”
April 2016
Hannover Messe
– Thema Industrie 4.0
– Partner country
USA
Mai 2017
Internet of Things
World conference,
Santa Clara, CA
2015
Figure 23: Milestones in the development of Industrie 4.0 in the US (source: compiled by authors)
Conclusions for the United States
§Continue to strengthen trade relations in the eld of
Industrie 4.0
The United States is one of the largest markets for German
goods in general and a particularly important export market
for Germany’s mechanical engineering industry. Following
years of downsizing and outsourcing in the US manufactur-
ing sector, there are signs of a change of course – it is now
thought likely that manufacturers will once again make great-
er use of US production facilities in the future. For this to be
possible, it will be essential to ensure the innovativeness and
competitiveness of American industry.
Consequently, the US is a promising market for German indus-
trial equipment suppliers. The aim should be to establish
them as the leading suppliers of Industrie 4.0 solutions to the
US manufacturing market. This will require further streng-
thening of Germany’s traditionally strong trade relations with
the United States, together with the adoption of a more
international outlook by German SMEs. The development of
government-coordinated networks should also be promoted.
§Don’t lose control over Industrie 4.0 business models
American companies are particularly strong in the develop-
ment of innovative Internet, software and service business
models, whereas Germany is a high-tech supplier whose tra-
ditional strengths lie in the mechanical engineering indus-
try. The two countries therefore complement each other in
many areas. However, cooperation is not without its risks,
especially for German businesses – when business models,
products and services become digital, traditional companies
may suddenly nd themselves competing with software and
Internet rms. Since data-driven business models will
Results
56
account for a signicant proportion of value-added in the
future, German companies must make sure that they are not
relegated to the role of mere hardware or technology
suppliers.
The benets of any cooperation will need to be carefully
weighed up against the risks, especially as regards the shar-
ing of sensitive corporate and usage data with large Inter-
net and software companies. German businesses should
therefore precisely identify their role in the future business
model and be constantly alert to anything that might pose
a long-term threat to their own business model. Conse-
quently, they should ensure that any Industrie 4.0 coopera-
tion initiatives form an integral part of their long-term cor-
porate strategy.
§Focus on Industrie 4.0 platforms
Many large US companies are working on the development
of software platforms for Industrie 4.0 or the Industrial In-
ternet of Things. Established platforms are often controlled
by a single company. Over the longer term, this means that
German SMEs are in danger of being left out of the loop,
supplying data but without receiving their share of the re-
sulting prots. In view of the important role played by SMEs
in German business, industry-specic platforms should be
developed that create a level playing eld for them vis-à-vis
the large Internet companies and guarantee their sovereign-
ty over their own data.
§Actively manage ideas and talent
In America’s pragmatic , implementation-focused approach to
Industrie 4.0, ideas and talent are often regarded as more
important to success than technology. As a result, start-ups
enjoy extensive access to venture capital. The fact that sever-
al start-ups are often working on the solution to a particular
problem at the same time accelerates the pace of implemen-
tation. Successful commercial solutions subsequently become
established as de facto standards on the US market. Interna-
tional start-ups’ ability to revolutionise traditional business
models should not be underestimated.
At the same time, Germany’s university research landscape
has huge potential to develop innovative Industrie 4.0 solu-
tions. German businesses should engage in active ideas and
talent management and enhance their own innovation cul-
ture through cooperation with selected partners in order to
create a dynamic environment along the lines of America’s
start-up culture.
In Germany, incubators with links to universities are particular-
ly well placed to develop practical, marketable Industrie 4.0
solutions. More should be done to strengthen the infrastruc-
ture and opportunities for cooperation between the research
community, established companies and start-ups – businesses
should seek to engage in strategic, long-term partnerships with
applied research institutions. To this end, active approaches
should be made to the United States with a view to combining
German technology with American start-up culture.
Results
57
Results
60 | See Spath et al. 2013.
61 | See Auswärtiges Amt - Großbritannien – Wirtschaft 2016.
62 | See Hauser 2014.
63 | See HM Treasury 2014.
3.4.6 United Kingdom
Industry’s share of GDP fell by more than twenty per-
cent in the UK between 2001 and 2012.60 At the
same time, the importance of the service sector has
grown to such an extent that it now accounts for 79 percent of
GDP,61 with the nancial services industry playing a particularly
signicant role. The UK’s commitment to developing Indus-
trie 4.0 is motivated by a desire to restore the role of manufac-
turing industry in the British economy in order to provide it with
a solid foundation that is less dependent on unpredictable -
nancial markets. It is hoped that a more balanced economy,
both sectorally and regionally, will help to mitigate the poten-
tial impacts of an economic downturn in the event of another
nancial crisis. Consequently, the government is pursuing an
active industrial, research and export policy, with particular em-
phasis on creating a Northern Powerhouse by locating indus-
tries and opening research centres in the north of England.
Manufacturing industry currently accounts for 14 percent of
GDP.62 As part of the current reindustrialisation drive, the de-
ployment of Industrie 4.0 solutions is seen as one means of
promoting the reshoring of manufacturing. The digitalisation
of manufacturing and the resulting productivity gains are key
to the competitiveness of British industry. As a result, a nation-
al funding programme has been launched with the aim of mak-
ing the UK the best place in the world for science and busi-
ness.63 To this end, the government plans to invest six billion
pounds in science by 2021. Together with the research and
business communities, the government has identied eight
“great technologies” that are particularly promising for the UK.
These technologies are being promoted through the develop-
ment of a network of elite technology and innovation centres
known as “Catapults”. A key part in this programme is played
by the innovation agency Innovate UK which reports to and is
funded by the Department for Business Innovation & Skills. In-
novate UK funds, supports and connects innovative British
rms through a range of programmes.
On the whole, the UK regards Germany as a pioneer and role
model in the eld of Industrie 4.0. Unlike in Germany, however,
the primary focus of UK businesses is on combining information
about customer requirements, the operational status of manu-
facturing facilities and supplier networks so that they can re-
spond more exibly and adaptably.
The Catapults are a key component of the strategy for promot-
ing Industrie 4.0 in the UK (see Table 6). These research cen-
tres allow businesses and researchers to work together in order
to transform critical technologies – the basic principles of
which have already been observed in universities – into tested
systems that are proven to work in the relevant area of applica-
tion and may in some cases even be successfully deployed in
an operational environment. Figure 24 shows where the Cata-
pults t in on the Technology Readiness Level (TRL) scale. They
bridge the gap between universities and industry, ensuring
that high-potential technologies do not fall by the wayside be-
fore they can be brought to market. The Catapults’ other goals
include reducing the risk of innovation, accelerating the pace
of business development and creating sustainable jobs and
growth. Particularly as far as Industrie 4.0 is concerned, they
play an important and valuable role in enabling innovative
solutions to be tested and visibly demonstrated in a dedicated
environment. The innovation centres’ work has a strongly
industry-driven focus. Moreover, the involvement of several
leading UK universities provides policymakers with the con-
dence that the government funds invested in the Catapults will
be used for the future public good.
Initiative Field
/
Goal Promoted by
Catapult centres
Driving innovation;
Industrie 4.0 is one
of the sub-themes
Government
High Value
Manufacturing
Catapult centre for
digitalisation of
manufacturing, focus
on physical aspects
Government
Satellite Applications
Catapult centre for
digitalisation of
manufacturing, focus
on ICT
Government
Manufacturing
Technology Centre
(MTC)
Part of the High
Value Manufacturing
Catapult
Government
Advanced Manufactur-
ing Research Centre
(AMRC)
Part of the High
Value Manufacturing
Catapult
Government
Table 6: Key Industrie 4.0 initiatives in the UK
There are currently ten Catapults in areas with high global mar-
ket potential that are particularly promising for the UK economy.
Results
58
The Catapults with the greatest focus on the digitalisation of UK
manufacturing are the High Value Manufacturing Catapult
(comprising seven physical centres), the Digital Catapult and the
Satellite Applications Catapult.