The aim is to remove copper from a pyrite cinder by optimizing the chlorination roasting process using response surface methodology (RSM) and the reaction mechanism of chlorination roasting based on thermodynamic calculation was discussed. A quadratic model was suggested by RSM to correlate the key parameters, namely, dosage of chlorinating agent, roasting temperature and roasting time to the
... [Show full abstract] copper volatilization ratio. The results indicate that the model is well consistent with the experimental data at a correlation coefficient (R2) of 0.95, and the dosage of chlorinating agent and roasting temperature both have significant effects on the copper volatilization ratio. However, a roasting temperature exceeding 1170°C decreases the volatilization ratio. The optimum conditions for removing copper from the cinder were identified as chlorinating agent dosage at 5%, roasting temperature at 1155.10 °C and roasting time of 10 min; under such a condition, a copper volatilization ratio of 95. 16% was achieved from the cinder. Thermodynamic calculation shows that SiO2 in the pellet plays a key role in the chlorine release from calcium chloride, and the chlorine release reactions cannot occur without it.