QUALITY METRICS AND QUALITY KPI OF PHARMACEUTICAL INDUSTRY

Abstract

Quality metrics are used throughout the pharmaceutical industry to monitor quality systems, processes and drive continuous improvement efforts in drug manufacturing. Quality Metrics (QM) are the refined and systematic representation of Quality manufacturing operation. These can used to identify, where performance of quality management is good and meeting desired standards or where performance requires Objective: how comprehensively these are used during pharmaceutical manufacturing and distribution operations. Method websites Result industry Conclusion: important to identify and track KPI for Quality in pharmaceutical industry during manufacturing and distribution operations.

Full text

QUALITY METRICS
AND QUALITY KPI OF PHARMACEUTICAL INDUSTRY
*
Nirmal Kumar
Sikkim Manipal Institute of Technology Majitar, Rangpo
ARTICLE INFO
ABSTRACT
Quality metrics are used throughout the pharmaceutical industry to monitor quality systems,
processes and drive continuous improvement efforts in drug manufacturing. Quality Metrics (QM)
are the refined and systematic representation of Quality
manufacturing operation. These can used to identify, where performance of quality management is
good and meeting desired standards or where performance requires
Objective:
how comprehensively these are used during pharmaceutical manufacturing and distribution
operations.
Method
websites
Result
industry
Conclusion:
important to identify and track KPI for Quality in pharmaceutical industry during manufacturing and
distribution operations.
Copyright © 2016 Nirmal Kumar and Ajeya Jha.
This
unrestricted
use, distribution, and reproduction in any medium, provided the original work is properly cited.
INTRODUCTION
A key component of this work relates to e
volve and effectively
invigilate
the quality performance in
manufacturing and distribution operations.
fundamental requirement of pharmaceutical, throughout
operation in its business
periphery. The requiremen
to quality specifications is being tightened by regulatory
agencies on day by day. It is therefore, becomes imperative for
pharmaceutical enterprise to explore Quality
Indicators (Q-
KPI) to measure and maintain the quality healt
of the organization.
Pharmaceutical Quality System is driven
by standards of Good Manufacturing Practices (GMP)’ and
Good Distribution Practices (GDP)’with supporting concept of
GXP. The deployment of quality professional and experts are
more in manufactu
ring plant, as compared to any other sectors
of pharmaceutical operations. GXP is a general notion used for
‘Good Warehouse Practices, Good Automation Practices,
Good Engineering Practices’ etc.
*Corresponding author: Nirmal Kumar,
Sikkim Manipal Instit
ute of Technology Majitar, Rangpo
ISSN: 0975-833X
Available online at http://www.journal
Article History:
Received 04th October, 2015
Received in revised form
15th November, 2015
Accepted 19th December, 2015
Published online 31st January, 2016
Citation:
Nirmal Kumar and AjeyaJha, 2016.
“
International Journal of Current Research, 8, (01),
25285
Key words:
Quality Metrics,
KPI,
Pharmaceutical Industry,
GMP,
GDP.
RESEARCH ARTICLE
AND QUALITY KPI OF PHARMACEUTICAL INDUSTRY
EXISTING PRACTICES
Nirmal Kumar
and Dr. AjeyaJha
Sikkim Manipal Institute of Technology Majitar, Rangpo
-
737 132
ABSTRACT
Quality metrics are used throughout the pharmaceutical industry to monitor quality systems,
processes and drive continuous improvement efforts in drug manufacturing. Quality Metrics (QM)
are the refined and systematic representation of Quality
-
Key Perform
manufacturing operation. These can used to identify, where performance of quality management is
good and meeting desired standards or where performance requires
Objective: The purpose of this study is to identify the quality key performance indicators (KPI) and
how comprehensively these are used during pharmaceutical manufacturing and distribution
operations.
Method
: The explor
atory method has been used for study through data available on regulatory
websites
and secondary data in articles of other researchers.
Result: KPIs shall be enabler to describe the performances measures for Quality in pharmaceutical
industry
Conclusion:
The Quality-KPI are used as
tool to maintain quality
important to identify and track KPI for Quality in pharmaceutical industry during manufacturing and
distribution operations.
This is an open access article distributed under the Creative Commons Att
use, distribution, and reproduction in any medium, provided the original work is properly cited.
volve and effectively
the quality performance in
pharmaceutical
manufacturing and distribution operations.
Quality is a
fundamental requirement of pharmaceutical, throughout
periphery. The requiremen
t to adhere
to quality specifications is being tightened by regulatory
agencies on day by day. It is therefore, becomes imperative for
-Key Performance
KPI) to measure and maintain the quality healt
h
Pharmaceutical Quality System is driven
by standards of Good Manufacturing Practices (GMP)’ and
Good Distribution Practices (GDP)’with supporting concept of
GXP. The deployment of quality professional and experts are
ring plant, as compared to any other sectors
of pharmaceutical operations. GXP is a general notion used for
‘Good Warehouse Practices, Good Automation Practices,
ute of Technology Majitar, Rangpo
- 737 132
India.
In the year 2015, United States Food and Drug Authority
(FDA) brought about Nonbinding Recommendations entitled
‘Request for Quality Metrics Guidance for Industry’. This may
be considered
as a development in pharmaceutical world to
explore the Quality-
Key Performance Indicators (
during manufacturing operations. USFDA
quality metrics, as an instrument
that could increase
or decrease inspection frequency and that
could potentially be predictive of drug supply disruption.
performance indicators (KPIs) are an essential
process as they measure the manufacturing and distribution
alike to have reliable informati
standards. KPIs are used to identify where performance of
quality management is good and meeting desired standards,
and where performance requires improvement. KPIs, which
are specific and measurable elements of quality management
of pharmaceutical operations, can be used to assess the overall
quality of product. They are measures of performance, based
on standards determined through evidence
data.
KPIs promote accountability of
manufacturer by facili
tating comparisons with its stated
objectives or targets of an
organization
Available online at http://www.journal
cra.com
International Journal of Current Research
Vol. 8, Issue, 01, pp.25285-25288, January, 2016
INTERNATIONAL
OF CURRENT RESEARCH
“
Quality metrics and quality KPI of pharmaceutical industry-A
review of gap in existing practices
25285
-25288.
z
AND QUALITY KPI OF PHARMACEUTICAL INDUSTRY
- A REVIEW OF GAP IN
737 132
India
Quality metrics are used throughout the pharmaceutical industry to monitor quality systems,
processes and drive continuous improvement efforts in drug manufacturing. Quality Metrics (QM)
Key Perform
ance Indicators (Q-KPI) during
manufacturing operation. These can used to identify, where performance of quality management is
good and meeting desired standards or where performance requires
amendment.
The purpose of this study is to identify the quality key performance indicators (KPI) and
how comprehensively these are used during pharmaceutical manufacturing and distribution
atory method has been used for study through data available on regulatory
: KPIs shall be enabler to describe the performances measures for Quality in pharmaceutical
tool to maintain quality
of pharmaceutical products. It is
important to identify and track KPI for Quality in pharmaceutical industry during manufacturing and
is an open access article distributed under the Creative Commons Att
ribution License, which permits
In the year 2015, United States Food and Drug Authority
(FDA) brought about Nonbinding Recommendations entitled
‘Request for Quality Metrics Guidance for Industry’. This may
as a development in pharmaceutical world to
Key Performance Indicators (
Q-KPIs)
during manufacturing operations. USFDA
aspires to use these
quality metrics, as an instrument
to identify risk-based factors
or decrease inspection frequency and that
could potentially be predictive of drug supply disruption.
Key
performance indicators (KPIs) are an essential
means in this
process as they measure the manufacturing and distribution
alike to have reliable informati
on on current and desired
standards. KPIs are used to identify where performance of
quality management is good and meeting desired standards,
and where performance requires improvement. KPIs, which
are specific and measurable elements of quality management
of pharmaceutical operations, can be used to assess the overall
quality of product. They are measures of performance, based
on standards determined through evidence
-based studies of
KPIs promote accountability of
pharmaceutical
tating comparisons with its stated
organization
.
INTERNATIONAL
JOURNAL
OF CURRENT RESEARCH
review of gap in existing practices
”,

Further, they promote accountability towards drug regulatory
agencies. An aim of Q-KPI is to determine which factors
motivate the personnel enough to respond to improve KPIs.
DISCUSSION
Pharmaceutical Quality System is the set of infrastructure,
processes, procedures and resources used to manufacture
pharmaceutical products in accordance with applicable
regulations. This entails establishing standard operating
procedures, work instruction, quality control, quality assurance
and quality improvement for achieving consistent drug product
quality. The objective of a Quality System is to demonstrate
consistency in product realization, establishing and
maintaining a state of process control and facilitate monitoring
across the product lifecycle stages.
The term ‘Quality Metrics (QM)’ has been recently
popularized by FDA with an intention to strengthen its
inspection process for pharmaceutical industry. The concept is
focused to pharmaceutical manufacturing operations and
controls. In pharmaceutical enterprise operations, it is decisive
to do activities right the first time (RFT), every time without a
risk of failure and without incurring extra costs caused by
material losses and rejected batches. KPI is used to facilitate
the improvement of performance through benchmarking,
which makes it possible for organizations to document the
quality of product they deliver against that provided by similar
pharmaceutical organizations.
KPIs also facilitate benchmarking process to highlight
improvements in quality. The benchmark processes help to
identify wherever there are opportunities for improvement or
where improvements have already occurred as a result of
positive changes. Once an organization has established
effective Metrics and Q-KPI, the benchmarking becomes
stress-free.
Importance of KPIs in pharmaceutical industry
Pharmaceutical manufacturing and distribution process
performance management have to provide the tools for the
tracking of quality and production parameters. A focus on
quality leads to fewer recalls, lesser complaints and quality
related regulatory observations. The use of quality key
performance indicators (Q-KPI) promotes responsible
practices and quality driven organizational culture.
Review of Regulatory Approach
The FDA uses the term Quality Metrics, which intends to use
the data to further develop its risk-based inspection scheduling,
to identify situations in which there may be a danger for drug
supply disorder, to improve the efficiency and effectiveness of
institutional inspections, and to improve FDA’s evaluation of
drug manufacturing, distribution and control operations.
Through nonbinding references entitled ‘Request for Quality
Metrics Guidance for Industry’, the FDA expects that the
initial use of the metrics will be to consider a lesser
surveillance inspection frequency for incumbent firms.
Apparently, FDA aims to carefully review data submitted in
response to its requests of quality metrics, to help inform
decisions about additional quality metrics data requests the
Agency may make in the future.FDA plans to evaluate whether
data reported by manufacturers is correct, true, valid and
represents its understanding of the specific quality data
desired.
Quality Metrics (QM) and FDA aspirations
The metrics were identified as being objective, subject to
inspection and a decisive aspect in assessing the overall
effectiveness of a PQS, within reasonable limits, and in a
reasonable manner, while avoiding an undue reporting load.
FDA trusts that these quality metrics, provide important
information about operational reliability and quality culture.
The following set of quality metrics that FDA assess based on
industry reporting was developed with stakeholder input.
Using the data described in the following section, FDA may
reckon the following quality metrics for each product and
establishment, wherever applicable
 Lot Acceptance Rate
 Product Quality Complaint Rate
 Invalidated Out-of-Specification (OOS) Rate
 The number of product quality complaints received for the
product.
 The number of lots attempted which are released
 The APRs or PQRs were completed within 30 days of
annual due date for the product.
 APRs or PQRs required for the product.
Quality-KPI during manufacturing and distribution
operations
There are several Quality KPIs identified for pharmaceutical
operations. Important Q-KPIs are listed as under, include
positive KPIs as well as negative ones:
 Corrective Action Preventive Action (CAPA) undertaken
 Market complaint
 Number of recalls
 Deviation reported
 Quality Risk
 Change Controls
 Training Program
25286 Nirmal Kumar and Dr. AjeyaJha, Quality metrics and quality KPI of pharmaceutical industry- A review of gap in existing practices

 Internal Audit Program
 Cases of temperature excursions
 Counterfeit cases reported
 Product Mix-up in pharmacies
 Product mix up during shipment
RESULTS
In order to establish Q-KPIs in pharmaceutical industry a
holistic approach as adopted that included the activities under
the purview of Good Manufacturing Practices (GMP) and
Good Distribution Practices (GDP). Following Q-KPIs were
identified:
 Deviations from instructions laid down in standard
operating procedure or batch cards
 Reprocessing and reworking
 Batch failures and subsequent rejections due to out of
specification (OOS) results
 Market complaints received after product release from
plant
 Product recall, either voluntary or regulatory instructed
 Audit observations and non-compliances reported
 Regulatory warning letters
 Business closure
There is enhanced role of GDP to ensure compliance to
facilitate the dispositioning of market complaint and product
recall.
Success Factors of Q-KPIs
 Qualified resources
 Management commitment
 Training and continuous improvement strategies
 Automation
 Open communication system
KPIs during Manufacturing (Quality Metrics)
 The number of batches for which raw material dispensed
for production.
 The number of rejected batches of the product, rejected
during in process activity or after manufacturing
 The number of pending release for more than 30 days.
 The number of Out of Specification (OOS) results for the
product, including stability studies testing.
 The number of lot release and stability tests conducted for
the product.
 The number of Out of Trend (OOT) results for lot release
and stability studies tests for the product which are
invalidated due to laboratory error.
KPIs should be supported by
 Top management’s commitment to continually improve the
system
 Information sharing with transparent approach
 Notification processes for reporting the quality
performance against expectations
 Proactive risk assessment to predict potential risks and
apply appropriate risk management and mitigation
techniques
 Customer complaint handling mechanism and product
recall management (if necessary)
Conclusion
Pharmaceutical enterprise must ensure that their quality
strategy is aligned with regulatory requirement for quality,
holistically during manufacturing and distribution of products.
Quality Key Performance Indicators (Q-KPI) are by and large
conceptualized during manufacturing, but the identical actions
are significantly missing during distribution, thus the gap in
existing operational practices of pharmaceutical sector is
evident. A set of effective KPI comprising of overall strategy
should be formulated for manufacturing and distribution
operations. Lack of integrated manufacturing, distribution,
quality and overall compliance in a single solution impacts the
ability to consistently deliver quality products that is compliant
with regulatory norms.
Recommendation
In order to plug-in the existing gap in practices, there is a need
to foster an unified approach to establish quality key
performance indicators, allowing pharmaceutical entrepreneur
to ensure a seamless quality performance throughout
manufacturing and distribution.
Abbreviations:
APR: Annual Product Review
CAPA: Corrective Action and Preventive Action
CFR: Code of Federal Regulations
CGMP: Current Good Manufacturing Practices
GDP : Good Distribution Practices
KPI: Key Performance Indicators
OOS: Out of Specification
PQR: Product Quality Review
QA: Quality Assurance
QRM: Quality Risk Management
QMS: Quality Management System
USFDA: United States Food and Drug Administration
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25287 International Journal of Current Research, Vol. 08, Issue, 01, pp.25285-25288, January, 2016

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25288 Nirmal Kumar and Dr. AjeyaJha, Quality metrics and quality KPI of pharmaceutical industry- A review of gap in existing practices