In this work, four key design parameters of cycloidal rotors, namely the airfoil section;
the number of blades; the chord-to-radius ratio; and the pitching axis location, are
addressed, both having a strong effect on the rotor aerodynamic efficiency. To this aim,
an analytical model and a numerical approach, based on a finite-volume discretization
of 2D unsteady RANS equations on a multiple sliding mesh, are proposed and
validated against experimental data. A parametric analysis is then carried out
considering a large-scale cyclogyro, suitable for payloads above 100 kg, in hovering
conditions. Results demonstrate that the airfoil thickness significantly affects the rotor
performance; such a result is partly in contrast with previous findings for small- and
micro-scale configurations. Moreover, it will be shown that increasing the number of
blades could result in a decrease of the rotor efficiency. The effect of chord-to-radius
will demonstrate that c/R values of around 0.5 result in higher efficiency. Finally it is
found out that for these large systems, in contrast with MAV-scale cyclogyros, the
generated thrust increases as the PA is located away from the leading edge, up to
35% of chord length. Further the shortcomings of using simplified analytical tools in the
prediction of thrust and power in non-ideal flow conditions will be highlighted and
discussed.