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Development of a rolling punch planter for stony soil conditions

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Abstract

The use of manual planters has been the only solution for farmers' problems in some areas in Southern Brazil where stony soils predominate in steep slopes. Farmers have planted corn and dry beans in these areas since the beginning of this century, using the same kind of equipment. The planters are hand-operated, resulting in limited field capacity and ergonomic problems. A machine using a similar process of dropping the seeds into the holes was designed and constructed. It used 12 spades radially arranged with cam activated doors and a plate seed meter. Preliminary evaluation showed important improvement in the planting operation with reduction in human effort, more accurate stand and high field capacity.
... On other hand, the different positions of seeds on the disk cells cause more intensive skip of the discharged seeds at high forward speeds than the low forward speed. Molin and D'Agostini (1996) and Molin et al., (1998a) reported similar justification for the effect of forward speed on seeded holes index. Chenghua et al., (1999) 97.10 a 93.10 ab 91.10 ab 91.10 ab 89.20 ab 85.1 b * For each parameter, means within each row followed by the same small letters are not significantly different at probability P < 0.05. ...
... The minimum quality of feed index was obtained in wheat residue soil surface condition at forward speed of 7 km/h. Molin et al., (1998a) and Molin and D'Agostini (1996) reported that the forward speed had non-significant effect on the quality feed index. This could be due to the low-value difference in the forward speeds (maximum of 2.5 km/h) considered by them. ...
... It is mentioned that the higher values of precision in spacing index are regarded as an undesirable factor. Molin et al., (1998a) and Molin and D'Agostini (1996) reported similar results. ...
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One of the best solutions of controlling soil erosion in conservation tillage is using punch planters which can plant through residue covers and gravelly soils with slope. In the present research, a precision dibble punch planter with pneumatic seed metering device was developed and evaluated. The laboratory and field tests were conducted to find the effects of forward speed and soil surface conditions on multiple index, quality of feed index, miss index, precision in spacing, and percentage of seeded holes. The results showed an increase in forward speed increased the multiple index, miss index and precision but decreased the quality of feed index and percentage of seeded holes. The field test showed that the soil condition had significant effect on multiple index and precision in spacing, but no significant difference was found in other parameters determined. The forward speed of 5.5 km/h had acceptable performance in three soil surface conditions.
... Furrow openers should be selected according to the type of soil and depth of seed placement. Molin and Agostini (1996) [7] and Molin and Dagostine (1996) [8] developed machine for trashy, stony and light to medium soils, shovel type openers are used. The depth of seed placement from 50 to 100 mm is achieved with these openers. ...
... Furrow openers should be selected according to the type of soil and depth of seed placement. Molin and Agostini (1996) [7] and Molin and Dagostine (1996) [8] developed machine for trashy, stony and light to medium soils, shovel type openers are used. The depth of seed placement from 50 to 100 mm is achieved with these openers. ...
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A hand operated dibbler was evaluated for its performance without changing the metering mechanism. The performance under study in laboratory tests and field tests were examined. The results revealed that the seed rate required for dibbler was observed to be 73.6 kg ha-1and 46.4 kg ha-1 for groundnut and maize crops (spacing of 2.5 cm×2.5 cm). The missing rate was found to be 6% and 4% for groundnut and maize respectively. An effective field capacity of the dibbler was found to be 0.00646 and 0.00682 ha.h-1 for groundnut and maize crops. The field efficiency was found to be 87.88% and 85.05% with theoretical field capacity for groundnut and maize crops respectively. The average number of seeds per hill for groundnut and maize found to be 1.07 and 1.16 respectively. The number of hills per hour was 953 and 967 for groundnut and maize respectively.
... Furrow openers should be selected according to the type of soil and depth of seed placement. Molin and Agostini (1996) [7] and Molin and Dagostine (1996) [8] developed machine for trashy, stony and light to medium soils, shovel type openers are used. The depth of seed placement from 50 to 100 mm is achieved with these openers. ...
... Furrow openers should be selected according to the type of soil and depth of seed placement. Molin and Agostini (1996) [7] and Molin and Dagostine (1996) [8] developed machine for trashy, stony and light to medium soils, shovel type openers are used. The depth of seed placement from 50 to 100 mm is achieved with these openers. ...
Article
Full-text available
A hand operated dibbler was evaluated for its performance without changing the metering mechanism. The performance under study in laboratory tests and field tests were examined. The results revealed that the seed rate required for dibbler was observed to be 73.6 kg ha-1 and 46.4 kg ha-1 for groundnut and maize crops (spacing of 2.5 cm×2.5 cm). The missing rate was found to be 6% and 4% for groundnut and maize respectively. An effective field capacity of the dibbler was found to be 0.00646 and 0.00682 ha.h-1 for groundnut and maize crops. The field efficiency was found to be 87.88% and 85.05% with theoretical field capacity for groundnut and maize crops respectively. The average number of seeds per hill for groundnut and maize found to be 1.07 and 1.16 respectively. The number of hills per hour was 953 and 967 for groundnut and maize respectively.
... Equipment that considers the needs of family farms must be developed (TEIXEIRA et al., 2009;ROMEIRO FILHO, 2012). Of the few initiatives that have been introduced (AREND et al., 2005;TEIXEIRA et al., 2008;ROMEIRO FILHO, 2012;VIANNA et al., 2014), some were mechanical (FRABETTI et al., 2011) and others were manual (MOLIN & D'AGOSTINI, 1996) punch planters that use human force, require no tillage, and have a systematic design methodology (STEFANELLO et al., 2014). These models include the Phases Model, which employs informational, conceptual, preliminary, and detailed design phases (BACK et al., 2008;ROZENFELD et al., 2006). ...
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This study aimed to establish the design specifications of a human-powered punch planter for maize and beans through the application of a systematic design methodology. The most important design requirements and their specifications are related to technical performance and production cost. © 2016, Universidade Federal de Santa Maria. All rights reserved.
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The object of this study was to manufacture and evaluate a simplified planter for planting okra seeds. The okra planter consists of four main parts of three cylindrical ellipsoid hoppers with bored metal strips, furrow openers and covering device. The planter was adjusted to plant okra seeds under the following parameters: three different numbers of holes on the hopper of 3, 4 and 5 holes; four different hole diameters of 6, 6.5, 7 and 7.5 mm; and three different planter forward speeds of 0.55, 0.78 and 1.15 km/h. From obtained laboratory and field tests, it could be concluded the followings: The maximum seed discharged from the hoppers of 8.16, 7.82 and 7.42 kg/fed were achieved at 5 holes number on the hopper and planter forward speeds of 0.55, 0.78 and 1.15 km/h, respectively. The maximum mean seed No. in the hill of 4.91, 4.63 and 4.36 seed/hill were achieved at 4 holes number on the hopper, 7.5 mm hole diameter and planter forward speeds of 0.55, 0.78 and 1.15 km/h, respectively. While these values were decreased to 3.71, 3,38 and 3.08 seed/hill and to 4.43, 4.05 and 3.72 seed/hill at 3 and 5 holes number, 7.5 mm hole diameter and planter forward speed of 0.55, 0.78 and 1.15 km/h, respectively. The minimum values of (C.V.) of 7.96, 9,14 and 14.81 % were occurred at 4 holes number on the hopper, 7 mm hole diameter and planter forward speed of 0.55, 0.78 and 1.15 km/h, respectively. The maximum okra yield of 5.12 Mg/fed was achieved at 4 holes number on the hopper, 7 mm hole diameter and planter forward speed of 0.78 km/h. While, the minimum okra yield of 2.91 Mg/fed was achieved at 5 holes number on the hopper, 6 mm hole diameter and planter forward speed of 0.55 km/h. The minimum energy consumed and planting cost of 0.186 and 41.60 kW.h/fed; 16.10 and 43.90 L.E/fed were obtained at high forward speed of 1.15 km/h for both worker with planter and tractor with planter, respectively. * Assist. Prof. of Agric. Eng., Fac. of Agric., Zagazig Univ., Egypt. Misr J. Ag. Eng., 29(2): 633-654 FARM MACHINERY AND POWER Misr J. Ag. Eng., April 2012-634-1. INTRODUCTION owadays, some farmers are sowing special kinds of crops which give more benefits than other traditional crops. Some of these crops are okra, rosella, rosemary and all kinds of aromatic and medicine crops. These crops are sowing in a small scale of areas over wide Egypt, for this reason most farmers sowing these crops manually or using mechanical planters consumed more cost and not available in the right time. Kumar et. al. (1986) developed a manually operated seeding attachment for an animal drawn cultivator. The seed rate was 43.2 kg/h, while the field capacity was 0.282 ha/h. Tests showed minimal seed damage with good performance for wheat and barley. Simalenga and Hatibu (1991) tested a hand planter on the field and found the work rate of the planter to be between 18 man-hours per hectare and 27 man-hour per hectare when using conventional hand-hoe planting method. Gupta and Herwanto (1992) designed and developed a direct paddy seeder to match a two-wheel tractor. The machine had a field capacity of about 0.5 ha/h at a forward speed of 0.81m/s. Damage due to the metering mechanism was nil for soaked seeds and 3% for pre germinated seeds. Molin and D'Agostini (1996) developed a rolling punch planter for stony conditions, using 12 spades radially arranged with cam activated doors and a plate seed meter. Preliminary evaluation showed important improvement in the planting operation with reduction in human effort, more accurate stands and high field capacity. To attain optimum planting condition for productivity. Pradhan et. al. (1997) developed a power tiller-operated groundnut planter cumfertilizer drill with an actual field capacity of 0.16 ha/h. Sivakumar et. Al. (2005) developed a direct seeder based on the machine and operational parameters involved in direct sowing of rice. In the existing models of the direct rice seeder, the dry/wet seeds are drilled continuously at a higher seed rate than the recommended and without desired seed to seed spacing. They studied the influence of the operational parameters viz., drum shape, diameter of drum, diameter of seed metering hole, number of seed metering holes and forward speed of operation on seed rate of the rice drum seeder in the laboratory condition. The hyperboloid drum shape was optimized with 200 mm drum diameter, 9 numbers of seed metering holes having 10 mm diameter of seed metering hole and 1.0 km/h
Thesis
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