Article

Novel Design of Collaborative Automation Platform Using Real-Time Data Distribution Service Middleware for An Optimum Process Control Environment

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Abstract

Refining and petrochemical processing facilities utilize various process control applications to raise productivity and enhance plant operation. Client–server communication model is used for integrating these highly interacting applications across multiple network layers utilized in distributed control systems. This paper presents an optimum process control environment by merging sequential and regulatory control, advanced regulatory control, multivariable control, unit-based process control, and plant-wide advanced process control into a single collaborative automation platform to ensure optimum operation of processing equipment for achieving maximum yield of all manufacturing facilities. The main control module is replaced by a standard real-time server. The input/output racks are physically and logically decoupled from the controller by converting them into distributed autonomous process interface systems. Real-time data distribution service middleware is used for providing seamless cross-vendor interoperable communication among all process control applications and distributed autonomous process interface systems. Detailed performance analysis was conducted to evaluate the average communication latency and aggregate messaging capacity among process control applications and distributed autonomous process interface systems. The overall performance results confirm the viability of the new proposal as the basis for designing an optimal collaborative automation platform to handle all process control applications. It also does not impose any inherent limit on the aggregate data messaging capacity, making it suitable for scalable automation platforms.

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... In contrast, in object-centric communications the fundamental concept is the interface between the applications. [14,15,25]. ...
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Sadiq M. Sait obtained a Bachelor's degree in Electronics from Bangalore University in 1981, and Master's and PhD degrees in Electrical Engineering from King Fahd University of Petroleum & Minerals (KFUPM), Dhahran, Saudi Arabia in 1983 & 1987 respectively. Since 1987 he has been working at the Department of Computer Engineering where he is now a Professor. In 1981 Sait received the best Electronic Engineer award from the Indian Institute of Electrical Engineers, Bangalore (where he was born). In 1990, 1994 & 1999 he was awarded the 'Distinguished Researcher Award' by KFUPM. In 1988, 1989, 1990, 1995 & 2000 he was nominated by the Computer Engineering Department for the 'Best Teacher Award' which he received in 1995, and 2000. Sait has authored over 200research papers, contributed chapters to technical books, and lectured in over 25 countries. Sadiq M. Sait is the principle author of the books (1) VLSI PHYSICAL DESIGN AUTOMATION: Theory & Practice, published by McGraw-Hill Book Co., Europe, (and also co-published by IEEE Press), January 1995, and (2) ITERATIVE COMPUTER ALGORITHMS with APPLICATIONS in ENGINEERING (Solving Combinatorial Optimization Problems): published by IEEE Computer Society Press, California, USA, 1999. He was the Head of Computer Engineering Department, KFUPM from January 2001 -December 2004, Director of Information Technology and CIO of KFUPM between 2005 and 2011, and now is the Director of the Center for Communications and IT Research at the Research Institute of KFUPM.
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