With the introduction of multiple mission roles, air vehicles such as quadcopters are being put under increasing performance strain such as faster travel times, longer loiter endurance, and higher payload capacity. These aspects are driving experimentation with hybrid air vehicles. This paper discusses the design and development of one such hybrid vehicle, the quad rotor biplane, that is adapted
... [Show full abstract] for package delivery capability. This vehicle configuration has four proprotors and two wings situated in a biplane configuration. It takes of as a helicopter in tail-sitter configuration and uses differential thrust to pitch into forward flight configuration, and even control the vehicle control moments. The vehicle has a gross takeoff weight of 3.63 Kg with a 0.45 kg payload capacity. The biplane wings are a uniform airfoil with a Wortmann FX63-137 airfoil. These wings have a span of 1.02 m and a chord length of 0.254 m. To facilitate package delivery, a dual auger mechanism driven by servomotors is used to push the packages out of the payload area and maintain the center of gravity. A solenoid mechanism ensures the payload door stays locked while the vehicle is in transition flight. To minimize trade-off in performance between hover and fixed-wing modes, a variable pitch mechanism was incorporated. Performance measurements in the wind tunnel showed that each proprotor requires a minimum of 100 W at 0 deg pitch for hover while only requiring 24 W at a forward speed of 15 m/s with a pitch of 26 •. The chord and twist distribution were further optimized using a non-linear optimizer and a hover-forward flight Pareto frontier optimizer. The optimum twist/chord yielded a 5% reduction in minimum power over baseline thereby stressing that the variable pitch capability is an important parameter. The vehicle was successfully tested in hover flight mode along with a remotely controlled aerial package delivery.