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RESEARCH ARTICLE
WET COFFEE PROCESSING WASTE MANAGEMENT PRACTICE IN ETHIOPIA
1*Asrat Gebremariam Woldesenbet, 1Belay Woldeyes and 2Bhagwan Singh Chandravanshi
1School of Chemical and Bio-Engineering, Addis Ababa Institute of Technology, Addis Ababa University,
P.O. Box 385, Addis Ababa, Ethiopia
2Department of Chemistry, Faculty of Sciences, Addis Ababa University, P.O. Box 1176, Addis Ababa, Ethiopia
ARTICLE INFO ABSTRACT
Coffee is one of the most important agriculture commodities in the world. Ethiopia had been the origin
of coffee because coffee plant was initially found and cultivated in the Kaffa province. Due to the great
demand of coffee, large amounts of residues are generated in the coffee industry, which are toxic and
represent serious environmental problems. 100 kg of fresh berry gives about 40 kg of wet waste pulp.
Coffee pulp contains caffeine, tannins, polyphenols and organic solid residues. It shows toxic nature
and thus not been utilized beneficially. This effluent is being directly discharged to the nearby water
bodies causing severe ailments like overexcitement, skin irritation, stomach pain, nausea and breathing
problem. Severeness of this waste causes a serious environmental problem among the residents of
nearby area. For this reason, efforts have been made to develop methods for coffee waste treatment and
management, also its utilization as a raw material for the production of bio energy is emerging as a new
technology. Recently, some attempts have been made to use these residues for energy or value-added
compounds production as strategies to reduce their toxicity levels. The present article provides an
overview regarding coffee and its main industrial residues. Based on the data, it was concluded that
coffee may be considered as one of the most valuable primary products in world trade, crucial to the
economies and politics of many developing countries since its cultivation, processing, trading,
transportation, and marketing provide employment for millions of people. As a consequence of this big
market, the reuse of the main coffee industry residues is of significant importance from environmental
and economical viewpoints.
Copyright © 2015 Asrat Gebremariam Woldesenbet et al. This is an open access article distributed under the Creative Commons Attribution License, which
permits unrestricted use, distribution, and reproduction in any medium, provided the original work is properly cited.
INTRODUCTION
Coffee is one of the most important agricultural export
commodities in the world economy, next to oils and it is the
most important and strategic commodity on which Ethiopia's
economy depends on. It has always been the most important
cash crop and largest export commodity, which account 90%
of exports and 80% of total employment in Ethiopia (Addis
Ababa, 2008). Ethiopia had been the origin of coffee since
coffee plant was initially found and cultivated in the Kaffa
province (Bonga, Makira) of Ethiopia (UNCTAD/WTO,
2002). Coffee in Ethiopia contributes 41% of the country’s
total foreign exchange earnings and about 10% of the gross
domestic product. Over 25% of the populations of Ethiopia are
dependent on coffee for their livelihoods. There are four types
of coffee production system in Ethiopia: forest coffee (10%),
semi-forest coffee (35%), garden coffee (35%), and plantation
coffee (20%) (5% government, 15% private) (Addis Ababa,
*Corresponding author: Asrat Gebremariam Woldesenbet
School of Chemical and Bio-Engineering, Addis Ababa Institute of
Technology, Addis Ababa University, P.O. Box 385, Addis Ababa,
Ethiopia
2008). Coffee contains over 1500 chemical substances, 850
volatile and 700 soluble, and when prepared correctly involves
13 independent chemical and physical variables. When coffee
is extracted in water, most of the hydrophobic compounds,
including oils, lipids, triglycerides, and fatty acids remain in
the grounds, as do insoluble carbohydrates like cellulose and
various indigestible sugars. Structural lignin, protective
phenolics and the wonderful aroma-producing essential oils
are also present in coffee. Coffee is a major plantation crop
grown worldwide and is one of the most popular beverages
consumed throughout the world. There are three common
species of coffee: robusta, arabica and liberica. 75-80% of the
coffee produced worldwide is Arabica and 20% is Robusta.
Residues Generated in the Coffee Industry
The agro-industrial and the food sectors produce large
quantities of waste, both liquid and solid. Due to the great
demand of coffee, coffee industries are responsible for the
generation of large amount of residues, which are toxic and
represent serious environmental problems (Solange et al.,
2011).
ISSN: 0976-3376
Asian Journal of Science and Technology
Vol. 6, Issue 05, pp. 1467-1471, May, 2015
Available Online at http://www.journalajst.com
ASIAN JOURNAL OF
SCIENCE AND TECHNOLOGY
Article History:
Received 15th February, 2015
Received in revised form
24th March, 2015
Accepted 02nd April, 2015
Published online 31
st
May, 2015
Key words:
Wet Processing,
Coffee Effluent,
Waste Pulp,
Pollution,
Waste Utilization
Table 1. Africa: Coffee production (Average in thousand bags of
60 kg each)
Year 1980 - 89 1990 - 99 2000 - 09 2010 -12
Total Africa 19888 16078 15372 15712
Ethiopia 3128 2973 4904 6450
Uganda 2724 2811 2924 3002
Cote d'ivoire 4338 3448 2692 1291
Cameroon 1771 1022 821 845
Tanzania 875 779 796 686
Congo, D.R. 1610 1019 383 681
Kenya 1726 1377 766 669
Madagascar 1092 780 490 566
Others 2625 1868 1597 1522
The wastewater generated from coffee processing plant
contains organic matter like pectin, proteins, and sugars
(Bello-Mendoza and Castillo-Rivera, 1998). Coffee pulp, one
of the principal by-products of wet processed coffee
constitutes almost 40% of the wet weight of the coffee berry,
is rich in carbohydrates, proteins, amino acids, poly-phenols,
minerals, and appreciable quantities of tannins, caffeine and
potassium. The poly-phenols and caffeine are reported to be
the anti-physiological factors on animal feed. Hence, coffee
pulp has to follow a preliminary treatment before it is used
(Sebastianos et al., 1998). Coffee pulp is generated to the
extent of 40% in the fermentation of coffee berries poses many
problems in the coffee producing countries. Its disposal in
nature, without any treatment, causes severe environmental
pollution due to putrefaction of organic matter.
Coffee Industry Residues Applications
Nowadays, there is great political and social pressure to reduce
the pollution arising from industrial activities. Almost all
developed and underdeveloped countries are trying to adapt to
this reality by modifying their processes so that their residues
can be recycled. Consequently, most major companies no
longer consider residues as waste, but as a raw material for
other processes (Mussatto et al., 2006).
The presence of organic material and its demand of great
quantities of oxygen to degrade confer a toxic nature. Despite
the negative characteristic and the large amounts that they are
generated, there are few studies focusing on their use in
different and profitable applications. Besides to add value to
these unused materials, finding alternative forms to use them
would be useful to decrease their impact to the environment
(Solange et al., 2011).
Processing of Coffee
There are two ways by which coffee can be processed: wet
(fermented and washed) and dry (natural) processing. In most
Source: (International Coffee Organization, 2014)
Fig. 1. Percent (%) share of Africa and Ethiopia in World coffee production (International Coffee Organization, 2014)
Fig. 2. Harvesting coffee for wet processing
1468 Asian Journal of Science and Technology Vol. 6, Issue 05, pp. 1467-1471, May, 2015
cases, wet processing is regarded as producing a higher quality
product.
Wet Method
Approximately half of the world coffee harvest is processed by
the wet method in which the coffee berry is subjected to
mechanical and biological operation in order to separate the
bean or seed from the exocarp (skin), mesocarp (mucilagenous
pulp) and the endocarp (parchment) (Clark, 1985). Pulp
represents about 40% of the weight of the fresh fruit and
presently is underutilized, causing serious pollution problems.
In wet method, the de-pulping involves the removal of the
outer red skin (exocarp) and the white fleshy pulp (mesocarp)
and the separation of the pulp and beans. Immature cherries
are hard and green and very difficult to de-pulp. If the coffee is
to be wet processed, correct harvesting is essential. For small-
scale units, the cherries can be de-pulped in a pestle and
mortar, and is very labor intensive.
Dry Method
In dry method, the coffee cherries are dried immediately after
harvest. This is usually sun drying on a clean dry floor or on
mats. The bed depth is less than 40 mm and the cherries are
raked frequently to prevent fermentation or discoloration.
However, there are problems associated with this method. The
most serious problem is dust and dirt blown onto the product.
Another problem is rainstorms often appear (even in the dry
season) with very little or no warning. This can soak the
product very quickly. Labor has to be employed to prevent
damage or theft. Sun drying is therefore not recommended.
The dried cherry is then hulled to remove the pericarp. This
can be done by hand using a pestle and mortar or in a
mechanical huller. The mechanical hullers usually consist of a
steel screw, the pitch of which increases as it approaches the
outlet so removing the pericarp.
Fig. 3. Sun drying of coffee for dry process
Problems of Coffee Waste
Agro-industrial residues/wastes are generated in large
quantities throughout the world. Their non-utilization results in
loss of valuable nutrients and environmental pollution.
Fig. 4. Waste disposal
The better utilization by biotechnological means assumes
social, economic and industrial importance. The wastewater
from agro industries has high concentration of organic
pollutants. So it’s very harmful for surrounding water bodies,
human health and aquatic life if discharged directly into the
surface waters. People residing in the vicinity of agro
industries utilizing the stream water for domestic purposes
suffer from severe health problems (Alemayehu and Rani,
2008). The seriousness of the situation is shown in Table 2.
From this it is obvious that some people were suffering from
one problem while others were having cumulative health
effects. Agricultural practices such as use of organic
herbicides, inorganic and synthetic pesticides, efficiency of the
uses of inorganic fertilizers, etc., determines the environmental
issues arising from them. For instance, the use of agricultural
pesticides significantly changes the toxic characteristics of the
wastewater (Chanakya and Dealwis, 2004).
Table 2. Health problems reported by the population living
nearby industries (Alemayehu and Rani, 2008)
Health problems % of population affected
Spinning sensation (feeling drunk) 89
Eye irritation (burning inside) 32
Skin irritation 85
Stomach problem 42
Breathing problem 75
Nausea 25
1469 Asian Journal of Science and Technology Vol. 6, Issue 05, pp. 1467-1471, May, 2015
Coffee pulp/husk contains some amount of caffeine and
tannins, which makes it toxic resulting in disposal problem.
However, it is rich in organic matters, which makes it an ideal
substrate for microbial processes for the production of value-
added products. Several solutions and alternative uses of the
coffee pulp and husk have been attempted. These include
fertilizers, livestock feed, compost, etc.
Management of Coffee Waste
Having known the problems of coffee waste, several attempts
have been made to manage. Coffee pulp solid waste is being
converted into compost, which was used by the suppliers in
fertilizing their coffee farms. Waste water management
techniques used by the coffee pulping operators are based on
the use of lagoons.
Table 3. Characteristics of effluent wastewater from conventional
wet coffee processing plants
Parameter Mean + SD discharge standard (Ethiopia EPA)
pH 4.13 + 0.23 6-9
BOD
5
mg/L 1697 + 391 80
COD mg/L 5683+ 304 250
NH
3
mg/L
4.51 + 1.62 5
NO
3
N mg/L 3.39 + 0.65 20
PO
43-
mg/L
3.32 + 0.5 5
TSS mg/L 1975 + 322 100
TDS mg/L 1801 + 245 3000
DO mg/L 2.14 + 0.72 -
Source: (Tsigereda et al., 2013)
Environmental Issues
The coffee process has been causing environmental problems
at the local level not only due to the consumption of water, but
more due to the discharge of effluents with large volumes of
organic waste. Pollutants in coffee wastewater emerge from
the organic matter set free during pulping, especially due to
the difficulty in degrading the mucilage layer surrounding the
beans. The organic and acetic acids from the fermentation of
the sugars make the wastewater very acidic (with pH as low as
3.8), a condition in which higher plants and animals can hardly
survive. Moreover, the total suspended solids in the effluents
are high; in particular, the digested mucilage, when
precipitated out of the solution, builds a crust on the surface,
clogging up waterways and further contributing to the
anaerobic conditions.
Table 4. Composition of coffee waste
Pulp Mucilllage
Contents Proportion
(%) Contents Proportion
(%)
Ether extract 0.48 Water 84.2
Crude fiber 21.4 Protein 8.00
Crude protein 10.1 Reducing sugar 2.50
Ash 1.50 Non-reducing sugar 1.60
Nitrogen free extract 31.3 Pectin 1.00
Tannins 7.80 Ash 0.70
Pectic substances 6.50
Non-reducing sugars 2.00
Reducing sugars 12.4
Chlorogenic acid 2.60
Caffeine 2.30
Total caffeic acid 1.60
In addition, the presence of some toxic chemicals – alkaloids,
tannins, and poly-phenolics makes the environment for
biological degradation of organic material in the wastewater
more difficult. The main ecological effect of organic pollution
in a water course (into which effluents have been discharged)
is the decrease in oxygen content. The organic substances
diluted in the wastewater break down very slowly by
microbiological processes, using up oxygen from the water.
Due to the decrease in oxygen content, the demand for oxygen
to break down organic material in the wastewater exceeds the
supply, dissolved in the water, thus creating anaerobic
conditions.
The amount of oxygen needed to biologically break down
organic wastes diluted in water (BOD) could be as high as
15,000 mg/l, while the amount of dissolved oxygen required to
combine with chemicals in the wastewater (COD), could be
between 15,000 and 25,000 mg/l. The resulting anaerobic
conditions can be fatal to aquatic creatures and also cause bad
odour; moreover, the bacteria cause health problems if the
wastewater seeps into a source of potable water. Another
environmental problem is the high requirement of water for
coffee processing; as much as 15,000 litres per tonne of
cherries (coffee fruit) can be used, if there is no recycling and
reuse (UNCTAD/WTO, 2002). In Ethiopia at present, there
are more than 1026 wet coffee processing installations
processing 1000 tons of coffee cherry daily on average and a
number of industries under construction. About 15 liters of
water is required to recover 1 kg of clean green coffee beans.
The effluents from the processing industries are directly
discharged to the river streams. Waste water from pulping,
fermentation and washing of coffee beans presents series
problem on receiving environment especially on water bodies.
Conclusion
In coffee producing countries, coffee waste constitutes a
source of severe contamination and serious environmental
problems. For this reason, since the middle of the last century,
efforts have been made to develop methods for coffee waste
treatment and management, also its utilization as a raw
material for the production of feed, beverages, vinegar, biogas,
caffeine, pectin, peptic enzyme, protein, and compost. Hence,
there is a need to curb these problems through innovative and
eco-friendly techniques. So, this documentation may be an eye
opening for the area. Presently, coffee waste management
systems in Ethiopia are not operating. They could reduce on
their losses if they employ qualified staff and adopt modern
management techniques. Therefore, unless they improve their
profitability, they will consider demands to take an additional
investments, e.g. for environment as a burden. Many by-
products from wet coffee processing offer additional sources
of revenue, employment and new enterprises. It is therefore
high time that coffee waste started to put a price.
Acknowledgements
The authors are thankful to School of Chemical and Bio-
engineering at Addis Ababa Institute of Technology, AAU for
financial, technical support and laboratory facility during the
research work. Asrat Gebremariam Woldesenbet would like to
thank Bonga College of Teacher Education for providing
sponsorship for his PhD study.
1470 Asian Journal of Science and Technology Vol. 6, Issue 05, pp. 1467-1471, May, 2015
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