Article

A high-precision long-range cooperative radar system for gantry rail crane distance measurement

Authors:
  • MAGNA Powertrain / Engineering Center Steyr GmbH & Co KG
  • VoXel Interaction Design
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Abstract

We present the implementation of a cooperative radar system on a gantry rail crane for distance measurements in an industrial environment. The measurement approach is based on the dual-ramp frequency-modulated continuous-wave principle, using identical sensor-nodes at the endpoints of the range of interest. Pseudo-range information is exchanged via a dedicated data-link between these stations. At the sensor-node a flexible high-performance signal processing and remote management engine is implemented. The system setup is controlled by a single host-PC, which is used as a man–machine interface for configuration of the remotely controlled measurement stations, system surveillance, and visualization of the measurement data. Indoor characterization of the developed hardware is sufficient for an efficient calibration of the system, minimizing distance offsets. On-site measurements at distances up to 1000 m with an accuracy better than 2 cm confirm the performance of the ranging system. Furthermore, the results are verified by simulation.

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... The received signal at each station is downconverted with a copy of the local transmit (TX) signal from the other station. The range information then can be calculated from the combined information of the participating sensor nodes, thus presuming a data-link [6]. ...
... Constant phase-terms have been summarized by w + 0,IF , w − 0,IF , and w 0,R . The frequency f R is the relevant signal component for the ranging system [6] with ...
... A fact that also should be taken care of is the possibility of different chirp rates caused by independent crystal oscillators for the generation of the ramp as well as the communication signal. Even if the difference is in the region of some ppm, which is typical for industrial crystal oscillators, the difference can cause a drift of the carrier frequency during the chirp of the order of several 10 kHz as it could be shown in [6]. The bandwidth of the BPF is therefore slightly extended to cover this drift. ...
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