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J. Nano- Electron. Phys.
3 (2011) No1, P.203-211 2011 SumDU
(Sumy State University)
203
PACS numbers: 47.70. – n, 68.49.Uv
MOCVD OF COBALT OXIDE USING CO-ACTYLACETONATE AS
PRECURSOR: THIN FILM DEPOSITION AND STUDY OF PHYSICAL
PROPERTIES
S.M. Jogade, P.S. Joshi, B.N. Jamadar, D.S. Sutrave
O D.B.F. Dayanand College of Arts and Science,
Solapur, 413003, Maharashtra, India
E-mail: sutravedattatray@gmail.com
Metal Organic Chemical Vapor Deposition (MOCVD) is the deposition method of
choice for achieving conformal uniform (composition and thickness) continuous thin
films over the micron geometry topology necessary for implementing advanced
devices. Thin films of cobalt oxide were prepared by MOCVD technique on alumina
substrate using a cobalt acetylacetonate as precursor. The thin films of cobalt oxide
were deposited on alumina substrate by MOCVD at four different temperatures viz
490 C, 515 C, 535 C, 565 C. The as deposited samples are uniform and well
adherent to the substrate. Thickness of the cobalt oxide film is maximum at
temperature 535 C. The crystalline and phase composition of films were examined by
X-ray diffraction. The XRD reveals the crystalline nature with cubic in structure for
all the samples. The surface morphology of the films were studied by scanning
electron microscopy. The SEM image shows well defined closely packed grains for all
the samples. The hexagonal shape of grains are observed for sample at temperature
515 C. Raman spectroscopy shows Fm3m, 225 space groups for cobalt oxide thin
films deposited on alumina substrate.
Keywords: MOCVD, THIN FILM, XRD, SEM IMAGES, RAMAN SPECTRA.
(Received 04 February 2011, in final form 04 February 2011)
1. INTRODUCTION
In response to the changing global landscape, energy has become a primary
focus of the major world powers and scientific community. There has been
great interest in developing and refining more efficient energy storage devices.
One such device, the supercapacitor, has matured significantly over the last
decade and emerged with the potential to facilitate major advances in energy
storage. Supercapacitors, also known as ultracapacitors or electrochemical
capacitors, utilize high surface area electrode materials and thin electrolytic
dielectrics to achieve capacitances several orders of magnitude larger than
conventional capacitors [1]. Electrodes for such supercapacitors are mainly
made using conductive polymers or metal oxides. The metal oxide based
supercapacitors have attracted increasingly more attention due to their high
specific capacitance, long operation time and high output.
Metal oxides have many interesting properties that result in various
important applications [2]. Transition metal oxides (TMO), a sub group of metal
oxide are those oxides in which the cation has incompletely filled d or f
shells [3, 4]. Tremendous efforts have been devoted in recent years to study
these metal oxides as anomalous behavior observed in these materials.
204 S.M. JOGADE, P.S. JOSHI, B.N. JAMADAR, D.S. SUTRAVE
Consequently it has become increasingly important to understand them in terms
of their magnetic, electrical and optical properties. Some of the applications of
the transition metal oxides (CaO, NiO, CuO) which have generated lots of
interest among the research groups all over the world include superconductivity
in electronics, electrocromism in smart windows and electrochemical properties
in micro batteries and high density batteries [5].
Among the various metal oxides, cobalt oxides have been extensively
investigated because of their potential applications in many technological
fields, as well as those of cobalt nanoparticles films obtained by a number of
techniques [6-9]. High quality magnetic films of cobalt oxide based alloys
are currently used in magnetic heads and magnetic RAM. For example
simple binary alloys produce high quality films for magnetic recording
industry. On the other hand cobalt oxide based ceramics have attractive
magnetic properties and their films and multilayer have been studied for
decades and still motivate serious research and development efforts [10-13].
In this paper attempts are made to deposit the thin film of cobalt oxide
using metal organic chemical vapor deposition technique (MOCVD). For this
the precursor cobalt-actylacetonate is used.
2. BLOCK DESCRIPTION OF MOCVD SYSTEM
Block diagram of typical metal organic chemical vapor deposition system is
shown in fig. 1 which consists of following sub units:
Fig. 1 – Metal organic chemical vapor deposition system
2.1 Gas handling unit
The gas handling system performs the functions like, mixing and metering
of the gas that will enter into the reactor. Timing and composition of the
gas entering the reactor will determine the epilayer structure. Leak-tight of
the gas panel is essential, because the oxygen contamination will degrade the
growing films’ properties. Fast switch of valve system is very important for
thin film and abrupt interface structure growth. Accurate control of flow
rate, pressure and temperature can ensure the stable and repeat.
GAS
HANDLING
UNIT
COMPUTER
CONTROL
REACTOR
ELECTRONIC
CONTROL
SYSTEM
VACCUM &
EXHAUST UNIT
MOCVD OF COBALT OXIDE USING CO-ACTYLACETONATE… 205
2.2 Reactor
A reactor is a chamber where the deposition process is carried on. The
chamber is composed of reactor walls, a liner, gas injection units, and
temperature control units.
2.3 Vacuum and exhaust unit
Pump and pressure controller is main part of this unit which will control
the pressure growth. It is mainly used for low pressure growth. To handle
large gas load the pump must be designed in proper manner.
2.4 Electronic control system
This system contains some electronic circuits, which controls various
parameters like temperature, rate of flow of oxygen, argon gases, pressure
in the reaction chamber etc.
3. THE GROWTH OF THIN FILM BY MOCVD
The vapor pressure is an important consideration in MOCVD, since it
determines the concentration of source material in the reactor and the
deposition rate. First the metal organic sources and hydrides inject to the
reactor. The sources are mixed well inside the reactor and transfer to the
deposition area. At the deposition area, high temperature result in the
decomposition of sources and other gas-phase reaction, forming the film
precursors which are useful for film growth and by-products. Then film
precursor’s transport to the growth surface, the film precursors absorb on
the growth surface, the film precursors diffuse to the growth site. At the
surface, film atoms incorporate into the growing film through surface
reaction. The by-products of the surface reactions absorb from surface. The
by-products transport to the main gas flow region away from the deposition
area towards the reactor exit.
4. STEP BY STEP PROCESS IN DEPOSITION
4.1 Cleaning of substrates
The substrate used for depositions is alumina Al2O3. Prior to each deposition,
the substrates, the substrate holders and the reaction chamber were scrubbed
by using detergent, distilled water, trichloroethylene, acetone, ethyl alcohol
and distilled water, respectively. The substrates were washed with 1:1
Hydrochloric acid and double distilled water. Then it is cleaned by ultrasonic
cleaner for ten minutes. Again washed with double distilled water. 50 ml of
acetone was boiled, and then with the vapors of acetone substrate were
cleaned till entire acetone. After this 25 ml of trichloroethelene was boiled
and substrate was cleaned in these vapors, and kept in air-tight container.
This process was used to dislodge the dirt on the glass, and ensure that hydro-
carbon and grease were removed from the substrate and also to ensure that
the substrate surfaces were free from surface contamination and defects [4].
4.2 Preparation of precursor Co-acetylacetonate
The 2.4-pentanedione (acetylacetonate) 40 ml was added slowly to a solution
of 16.0 gm of sodium hydroxide in 150 ml of water and kept at a temperature
206 S.M. JOGADE, P.S. JOSHI, B.N. JAMADAR, D.S. SUTRAVE
bellow 40 C The yellow solution was added drop wise to a solution of 47.6 gm
of cobalt (II) chloride hydrate (CoCl2.6H2O) in 250 ml of water and stirred
vigorously. The resulting orange precipitate was filtered in a large Buchner
funnel and washed with about 500 ml of water until the washing was colorless
The moist solid was then dissolved in hot mixture of 400 ml ethanol and
250 ml of chloroform. The red solution was allowed to cool slowly to room
temperature and then further cooled in ice. The orange needles were suction
filtered and washed with cold 95 % ethanol and air dried [4]. The reactions
are given bellow:
HC5H7O2 + NaOH NaC
5
H
7
O
2
+ H2O
2NaC5H7O2 + CoCl2 + 6H2O Co(C
5
H
7
O
2
)
2
+ 2NaCl + 6H2O
4.3 Deposition conditions
The thin films of cobalt oxide were deposited on alumina substrate by MOCVD
technique. The thin films of cobalt oxides are deposited at four different
temperatures viz. 490 C, 515 C, 535 C, 565 C. The different deposition
conditions and parameters are as shown in table 1.
Table 1 – Deposition parameters and conditions
Sr.No. Parameters Conditions
1 Precursor used for
deposition Cobalt acetylacetonate
2 Substrate used for
deposition Al2O3
3 Purging gas Argon
4 Purging time 30 min
5 Reacting gas Oxygen
6 Time of reaction 60 min
7 Base pressure 0.06 T
8 Purging gas pressure 0.21 T
9 Deposition pressure 10.00 T
10 Temperature of Vaporizer 185 C
11 Line temperature 200 C
12 Temperature of substrate 515 C
13 Carrier gas (Argon) flow
rate 9 %
14 Reacting gas (O2) flow rate 5 %
5. PHYSICAL PROPERTIES OF THE SAMPLE
The thin films of cobalt oxides are deposited at four different temperatures
viz. 490 C, 515 C, 535 C, 565 C. All the samples deposited on the alumina
substrate are well adherent and grayish in color. The thicknesses of the
samples were calculated by weight difference method. The table 2 shows the
variation of thickness with temperature. Thickness of the cobalt oxide film is
maximum at temperature 535 C.
MOCVD OF COBALT OXIDE USING CO-ACTYLACETONATE… 207
Table 2 – Variations of thickness of cobalt oxide thin film at various
temperatures
Sr. No. Temperature, C Thickness, mkm
1 490 0.04205
2 515 0.05600
3 535 0.11120
4 565 0.01905
6. STRUCTURAL ANALYSIS BY XRD
The X-ray diffraction patterns were obtained for all these samples by using
Bruker D8 advanced instrument with source CuK
1
with
1.5406. The
angle-2
is varied in the range between 10 to 90. The fig. 2 shows number
of peaks observed for various temperatures. All the samples are crystalline in
nature with cubic in structure. The as deposited samples show dominating
peaks these data are compared with the JCPDs-ICDD data no. 78 - 1970 and
JCPDs-ICDD data no.78-0431 [14]. The cobalt oxide films obtained on alumina
substrate shows more number of highly intensed peaks. The peak
corresponding to a plane (311) of Co3O4 is most prominent which is observed
for all the four samples and same is confirmed with JCPDS-ICDD data no. 78-
1970 for Co3O4 [14] Few peaks corresponding to the CoO are also observed.
The intensity patterns are more or less similar in all the cases. The peak
corresponding to plane (222) shows less intensity as compared to other peaks
and same is confirmed with JCPDS-ICDD data no. 78-0431 for CoO [14]. The
table 3, shows comparison between intensity of no of peaks observed at
different temperatures for angle-2
with ASTM values. Similar results are
obtained by D.Barreca et al. [15].
Fig. 2 – XRD of cobalt oxide thin film deposited on alumina substrate
208 S.M. JOGADE, P.S. JOSHI, B.N. JAMADAR, D.S. SUTRAVE
Table 3 – XRD Analysis of cobalt oxide thin films deposited at various
temperatures
Observed data ASTM data
Peak No.
Angle-2
Intensity Angle-2
Intensity Plane
Temperature 490 C
1 26.00 47.2 -- -- --
2 36.25 96.5 36.84 999 (311)
3 38.50 33.2 38.54 080 (222)
4 44.22 68.4 44.80 173 (400)
5 53.35 45.0 -- -- --
6 58.00 88.6 59.34 210 (511)
7 66.50 33.3 65.22 305 (440)
8 68.60 34.0 68.61 002 (531)
9 77.54 45.0 77.52 108 *(222)
Temperature 515 C
1 25.75 45.5 -- -- --
2 36.60. 94.5 36.84 999 (311)
3 38.00 31.0 38.54 080 (222)
4 43.25 61.5 42.38 999 *(200)
5 53.00 43.3 -- -- --
6 58.10 77.2 59.34 210 (511)
7 67.30 37.5 68.61 002 (531)
8 68.50 31.5 68.61 002 (531)
9 77.50 52.0 77.52 108 *(222)
Temperature 535 C
1 26.40 45.5 -- -- --
2 36.65 97.5 36.84 999 (311)
3 38.50 31.0 38.54 080 (222)
4 44.00 62.0 44.80 173 (400)
5 52.50 39.2 -- -- --
6 58.50 77.7 59.34 210 (511)
7 67.25 33.2 68.61 002 (531)
8 69.00 32.0 69.73 001 (442)
9 78.00 46.0 78.39 032 (622)
Temperature 565 C
1 26.25 48.0 -- -- --
2 36.28 97.5 36.84 999 (311)
3 37.75 33.0 38.54 080 (222)
4 44.00 74.8 44.80 173 (400)
5 53.00 43.5 -- -- --
6 58.00 88.0 59.34 210 (511)
7 67.00 33.5 68.61 002 (531)
8 68.50 35.0 68.61 002 (531)
9 77.50 44.8 77.52 108 *(222)
MOCVD OF COBALT OXIDE USING CO-ACTYLACETONATE… 209
7. MORPHOLOGICAL CHARACTERISTICS
The SEM images were obtained from ESEM Quonta 200 instrument. The SEM
images obtained for cobalt oxide thin films on alumina substrate shows more
packed grains with increase in size of grain. The hexagonal shape of grains
are observed for sample at temperature 515 C. Above this temperature the
grain size found to be decreased. At temperature 565 C the different shapes
of grains are observed. The patterns are shown in fig. 3. The table 4 shows
average grain size of deposited thin films observed from observed from SEM
images. This is confirmed by Mordi et al. and Nygirnyi et al. [4, 16].
Fig. 3 – SEM images of cobalt oxide thin film deposited on alumina substrate at
T 490 C (a), T 515 C (b), T 535 C (c) and T 565 C (d)
8. RAMAN SPECTRA ANALYSIS
The RAMAN Spectra for the cobalt oxide thin films are obtained with the
help of “NSOM” instrument. The similar characteristic is observed for all the
samples deposited on alumina substrate. Raman spectroscopy shows Fm3m,
225 space groups for cobalt oxide thin films deposited on alumina substrate.
The Fig. 4 shows RAMAN Spectra for the cobalt oxide thin films deposited on
alumina substrate.
a b
d
c
210 S.M. JOGADE, P.S. JOSHI, B.N. JAMADAR, D.S. SUTRAVE
Table 4 – Average grain size observed from SEM images for various tempe-
ratures
Sr.No. Temperature, C Average grain size, mkm
1 490 2.82
2 515 2.35
3 535 3.26
4 565 2.55
Fig. 4 – Raman spectra of cobalt oxide thin film deposited on glass substrate
9. CONCLUSION
The MOCVD technique is most suitable to deposit good quality thin films of
cobalt oxide from a cobalt acetylacetonate precursor. The as-deposited samples
are well adherent to the substrates. The samples are a crystalline in nature
with cubic in structure. The SEM images shows well developed packed grains
of cobalt oxide. Raman spectroscopy shows Fm3m, 225 space groups.
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