Article

Integrated motion measurement illustrated by a cantilever beam

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Abstract

The combination of inertial sensors and satellite navigation receivers like those of GPS (Global Positioning System) represents a very typical integrated navigation system. Integrated navigation is the most common example of integrated motion measurement determining the translational and angular position, velocity, and acceleration of a vehicle. Traditionally, this object is assumed to be a rigid body and the signals of its closely spaced sensors are referenced to a single point of the structure. During periods of low vehicle dynamics such common navigation systems typically show stability problems due to a loss of observability of some of the motion variables. The range of applications for integrated navigation systems can be expanded due to the continuously increasing performance of data processing and cheap sensors. Further, it can be shown that the stability of such a navigation system (i. e. of the motion observer employed for the system, typically a Kalman filter) can be sustained by distributing appropriately additional sensors over the vehicle structures at distinct locations. This comprises the compensation of drift effects of the system by adding sensors that are drift-free and the guarantee of the observability of all estimated motion components. Large structures like airplanes, space stations, skyscrapers, and tower cranes with distributed sensors, however, have to take the flexibility of the structure into account. This includes an appropriate kinematical model of the structure. In this case, the theory of integrated systems has to be expanded to flexible structures. On the other hand, the additional system information obtained can be used not only for vehicle guidance but also for structural control. Within this work individual kinematical models especially of a cantilever beam, idealizing e.g. the wing of an airplane, are developed and investigated with regard to the observability of the motion variables to guarantee a stable integrated system behaviour. Finally, the application and verification of integrated measurement systems for flexible structures is shown by experiments.

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... In another approach, a non-classical micro-beam is studied to find that measuring the moment at the root of the beam produces an exactly observable system [7]. For truncated finite dimensional representations of such mechanical continuum systems,Örtel [8] considered optimal placement of an accelerometer, gyro, and strain gauge on a cantilever beam with respect to a penalty function designed to minimize the contributions of the fourth and fifth modes while promoting the first three modes. Work by Menuzzi [9] used finite element analysis modeling to place piezoelectric elements on a cantilever beam, optimizing the trace of the linear observability Gramian via topology optimization that measures sensitivity through the derivative of the Lyapunov equation. ...
... The truncated system, Σ n , is LTI, so the analytical observability Gramian can be calculated with (9) and the observability matrix with (8). ...
... Proof: Assume we have a single measurement and denote c ′ as first n elements of c i in (7), so y = c ′ 0 and the observability matrix (8) can be calculated as ...
Preprint
Working from an observability characterization based on output energy sensitivity to changes in initial conditions, we derive both analytical and empirical observability Gramian tools for a class of continuum material systems. Using these results, optimal sensor placement is calculated for an Euler-Bernoulli cantilever beam for the following cases: analytical observability for the continuum system and analytical observability for a finite number of modes. Error covariance of an Unscented Kalman Filter is determined for both cases and compared to randomly placed sensors to demonstrate effectiveness of the techniques.
... Wagner [3] worked on a general framework for distributed sensors and flexible structures, with preceding publications dealing with improving the accuracy by arranging several IMUs over the structure of the navigated body [4] or by improving the system architecture [5]. Building on this, Örtel proposed an integrated motion measurement system (IMMS) for flexible structures [6] with sensor placement approaches, simulative proof, and a small scale experimental validation of a clamped cantilever beam [7]. This included the expansion of kinematical models of the structure and a comparison of peripheral sensor types [8]. ...
... The flexure of the wing at any time can then be represented by a superposition of each involved unit deformation ( = 1, … , Γ) times the current value of the associated deformation variable as indicated in Figure 3, with Γ being thus the number of considered unit-deformations. A useful but not mandatory choice for unit-deformations are the modeshapes of the structure [6][7][8]. ...
... The measurements of the additional peripheral accelerometers or gyroscopes expand the input vector . In general the number of peripheral sensors must be equal or bigger than the number of considered unit deformations Γ to solve the resulting system of equations [6][7][8]. ...
Article
Full-text available
The fundamental principle of integrated motion measurement (IMM) is integrated navigation with inertial sensors combined with, for example, a satellite navigation receiver. Accordingly, IMM makes use of the specific advantages of complementary sensors and blends them in a filter algorithm. To meet requirements in advanced motion measurements, for instance, for structural health monitoring or for structural control purposes, the approach of a single rigid body like in classical navigation no longer holds for IMM. As a solution, additional degrees of freedom (DOFs) for the moving structure are introduced, which represent deformations and allow the navigated body to be treated as a flexible structure. To cover a variety of flexible deformation shapes, a sufficient number of distributed inertial sensors is required. To restrict accumulating errors of these sensors, additional structural measurements for aiding are necessary. The signals of the inertial sensors and the aiding measurements are fused by an extended Kalman filter (EKF) to obtain an optimal estimation of the usual navigation states, extended by the deformation variables. The contribution presents the preparation of the experimental validation of an IMM system for a flexible structure, which represents an idealization of a wing or rotor blade by a movable beam. The mechanical and electrical setup of a test rig is described. Furthermore, the simulation of the test configuration, that is the model of a test beam with a variety of distributed sensors for generating artificial measurements as a test reference , is discussed. Finally, for an optimal sensor placement, the two methods of effective independence and maximization of modal energy are compared and experimentally tested for different amounts of additional flexible DOFs.
... For example, in references [22,23], the specific points in the measurement bridge where the sensors cannot be installed are used to obtain the vibration information of the measured object by fusing acceleration sensors and resistive strain gauges, and the laser displacement sensors are used as reference sensors to achieve the estimation of the unmeasurable points. In reference [24], to improve the control accuracy, the motion displacement of a flexible beam is obtained through the resistance strain gauge, acceleration sensor and gyroscope as the system feedback inputs. However, the local sensors in such applications exhibit low measurement accuracy and are not suitable for the ultra-precise motion systems. ...
Article
Full-text available
This paper proposes a POI displacement estimation method based on the functional optical fiber sensor and the phase modulation principle to improve the POI displacement estimation accuracy. First, the relation between the object deformation and the optic fiber lightwave phase is explained; the measurement principle of functional optical fiber sensor based on the heterodyne interference principle and its layout optimization method is proposed, and a POI displacement estimation model is presented based on the data approach. Secondly, a beam is taken as the simulation object, the optimal position and length of the optical fiber sensor are determined based on its simulation data. Finally, the experimental device is designed to verify the effectiveness of the POI displacement estimation method based on the optic fiber sensors. The frequency-domain plot of the signals shows that the optical fiber sensors can express the flexible deformation of the analyzed object well. The POI displacement estimation model with the fiber optic sensor signals as one of the inputs is constructed. Through estimating the test data, the error using the optical fiber sensor-based POI displacement estimation method proposed in this paper reduces by more than 61% compared to the rigid body-based assumption estimation method.
... Inertial methods, accelerometry being most common, capture the dynamic motions of a structure and, through time-integration or the assumption of harmonic motion, produce estimated velocities and positions (Ortel et al., 2013). The most common application is experimental modal analysis, where the band-limited nature of inertial measurements is easily accounted-for. ...
Article
Shape sensing can provide insight into the structural health and operating conditions of slender engineered lifting and control surfaces in aerospace and maritime applications. Shape sensing often relies upon digital image correlation, inertial measurement, or inverse finite element methods, which can be impractical in applications involving real-time reconstructions, static and dynamic deformations, or dynamic mode shape identification, especially outside of controlled laboratory environments. This work describes ongoing efforts to design, build, and validate a low-cost and robust tool for real-time shape sensing. The sensor consists of a simple aluminum spar, instrumented with strategically placed strain gauges. A kinematic model is used to reconstruct bi-axial bending and torsional displacements along the spar. The model is validated against FEM simulations and canonical analytical solutions. A prototype of the spar is benchmarked using a motion capture system. The pre-calibrated errors are correlated with the direction of bending, permitting a directionally compensative calibration scheme. After calibration of the spar and kinematic model, validation errors are 2.18% in bending magnitude and 0.97° in bending direction. This work addresses the emerging need for new low-cost sensors for structural health monitoring in environments where other sensing methods do not perform well.
... Inertial methods, accelerometry being most common, captures the dynamic motions of a structure and, through time-integration or the assumption of harmonic motion, relates them to dynamic deflections [6]. The most common application is experimental modal analysis, where the band-limited nature of inertial measurements is easily accounted-for. ...
Conference Paper
Full-text available
Shape sensing refers to methods for inferring the deflections of flexible bodies. These deflections give important insight into the structural health and operating conditions of slender engineered surfaces in aerospace and maritime application. Shape sensing is often achieved using digital image correlation, inertial measurement, or inverse finite element method. These methods can be impractical in applications requiring real-time monitoring, static and dynamic deformation reconstruction, or dynamic mode shape identification, especially in settings outside of the lab, where poor optical access, limited knowledge of the structure's material properties, or harsh working environments present obstacles. The work presented describes ongoing efforts to design, build, and validate a low-cost and robust tool used for accurate shape sensing in real-time. The tool consists of a spar of simple geometry, instrumented with strategically placed strain gauges. A kinematic model is used to infer bi-axial bending and torsional displacements along the spar. The design of the shape sensing spar along with an enhanced kinematic model used for the reconstruction of bending and torsional deformations. The model is validates against FEM simulations and canonical analytical solutions. A prototype of the spar is benchmarked using an established commercially available motion capture system. While the results show god qualitative agreement, several error sources are identified. Average errors of 8.4% and 0.59˚in59˚in bending and torsion are present for the uncalibrated spar. The errors were found to be correlated with the direction of bending which can be used to inform future calibration to improve the spar performance. This work contributes to the emerging need for new low-cost structural health monitoring sensors in harsh or extreme environments where other sensing methods do not perform well.
... Conventional motors such as servo motor and stepper motor could no longer satisfy the current high requirements [3,4]. To solve this problem, many approaches have been explored by means of force which is converted through strain in materials, such as piezoelectric [5], magnetostrictive [6][7][8], shape-memory alloy [9,10], inchworm [11,12], surface tension [13,14], and thermal expansion [15,16]. Among them, due to the outstanding advantages of compact size, large output power, high precision, quick response and no magnetic field, piezoelectric components have been widely used [17,18]. ...
... In the previous work related to the integrated motion measurement approach for the one dimensional clamped beam by Örtel [52,53], EI and the penalty function approaches are used to find the optimal sensor locations. The penalty function method is an constrained optimization based approach, which minimizes the disturbance from non-target modes and makes sure that all target modes in the kinematical model are excited. ...
Thesis
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Most microwave sensors in the commercial market make use of Doppler effect in order to determine motion, velocity and direction of motion. If fixed object range information is required, the FMCW approach would be applicable, however, the hardware and processing (both analog and digital) efforts are extensive, especially for short range applications. Thus, a new short range radar transceiver sensor architecture has been developed which is capable of precise detection of object range and velocity down to a 15 cm distance. The new architecture has a broad range of industrial and commercial measurement applications and is particularly well suited for automotive parking, `stop & go' and air-bag deployment utilization. This technical presentation explores the high resolution radar sensor architecture, the principles of operation, and the component development. The development of the dielectric resonator oscillator, sampling mixer, high speed modulator, and patch antenna are individually reviewed. Operational results are presented which demonstrate the sensors ability to resolve the detection of object range and velocity. The high resolution radar sensor illustrates one of many practical, commercial applications for M/A-COM's semiconductor and subsystems capabilities.
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