Hydraulic fracturing applications have shown a stress disturbance effect during hydraulic fracture propagation, which is often ignored. Using laboratory and discrete element numerical simulation tests, hydraulic fracture propagation under this stress disturbance is systematically studied. The results show that during hydraulic fracturing, the bedding plane is damaged by the stress disturbance, forming a bedding fracture zone (BFZ). The nonlinear fracture characteristics of the formation process of the disturbed fracture zone are revealed, and two indexes (the number of fractures in the disturbed fracture zone and the size of the disturbed fracture zone) are proposed to evaluate the fracturing effect of the stress disturbance. Based on these indexes, multifactor sensitivity tests are conducted under different geological conditions and operational factors. When the principal stress () difference is large, the number of hydraulic fractures gradually decreases from many to one, and the direction of the hydraulic fractures gradually approaches the vertical direction of , but the change in the in situ stress condition has no obvious effect on the stress disturbance effect. The weaker the bonding strength of the bedding plane, the more significant the stress disturbance effect is, and the easier it is for the fractures to expand along the bedding plane. With increasing injection rate, the stress disturbance effect first increases and then decreases, and the hydraulic fracture propagates from along the bedding plane to cross the bedding plane. With increasing relative distance between the injection hole and bedding plane, the stress disturbance effect presents a linearly increasing trend, and the hydraulic fractures along the bedding planes extend. Based on the experimental results, the relationship between the fracturing effect of the stress disturbance and the extension mode of the hydraulic fracture is determined, and an optimization method for hydraulic fracturing in composite rock reservoirs is given. The research results can provide a theoretical basis for controlling the formation of complex fracture networks in composite rock reservoirs.
1. Introduction
Since its successful application in Kansas in 1947, hydraulic fracturing has been widely used in oil-gas field development, mine roof control, and other related fields and has achieved good application results [1–4]. The key to hydraulic fracturing design is the morphology of hydraulic fractures [5]. Due to long-term geological movement, most rock masses in nature (including tight oil-gas reservoirs and deep coal rock masses) contain a large number of structural planes of different sizes, such as bedding planes, joints, and natural fractures [6, 7]. When hydraulic fracturing is carried out on reservoirs with bedding planes, hydraulic fractures extending to bedding planes will exhibit behaviours such as penetration, steering, capture, and bifurcation [8]. The existence of bedding planes significantly affects the extension mode and expansion morphology of hydraulic fractures [9–11], which directly determines the final hydraulic fracturing effect of the reservoir [12]. Therefore, the key to improving the permeability of low permeability reservoirs and enhancing the weakening effect of hard roofs above coal seams is to study the propagation mechanism of the hydraulic fracture in composite rock materials with bedding planes.
In recent years, relevant scholars have carried out a large number of experiments on the interaction mechanism between hydraulic fractures and bedding planes. The results show that the injection rate, in situ stress coefficient, bedding plane bonding strength, and fracturing fluid viscosity have an obvious influence on the interaction mode of hydraulic fractures at the bedding plane [13–20]. The above experiments provide good references for related mechanistic research. However, the above research focuses on the overall propagation response characteristics of the hydraulic fracture under different hydraulic macrofracturing conditions, ignoring the influence of the fracturing effect induced by the disturbing stress of hydrofracturing on the propagation path of the hydraulic fracture at the bedding plane, and the relationship between them is not clear. Therefore, there are limitations in the understanding of the hydraulic fracture propagation law of composite rock materials, which cannot overall describe the real hydraulic fracture propagation in the bedding plane. Related theories of rock fracture mechanics have shown that the disturbance stress produced in the process of crack propagation will lead to a continuous change in the surrounding rock stress field and then to a change in the rock mechanical properties. With the deepening of research studies, some scholars have carried out experiments on microcrack propagation mechanisms and found that [21, 22], when the fracture approaches the bedding plane, the disturbing stress field at the fracture tip will lead to the early failure of the bedding plane and form a microfracture zone on the bedding plane, which is referred to as the fracturing effect induced by the disturbing stress [23, 24]. The bedding plane fracture zone induced by the disturbance stress has a significant trapping effect on the fracture propagation. However, to date, research on this effect has been mainly focused on surface fracture propagation under a single stress loading state. In contrast, research on fracture propagation under the complex stress of hydraulic fracturing fluid-solid coupling has been minimal. Due to the “black box” environment of hydraulic fracturing experiments [25], this effect is difficult to monitor in hydraulic fracturing wells and laboratories, which explains why most studies ignore the influence of the fracturing effect induced by the disturbing stress on hydraulic fracture propagation. At present, the stress disturbance effect of hydraulic fracturing is still in the theoretical stage, and there is no systematic research on this influencing factor through relevant experiments or numerical simulations.
With the continuous progress of computer technology and numerical simulation algorithms, the combination of experimental research and numerical simulations provides a feasible solution to solve this problem [12, 26–29]. At present, there are four popular numerical simulation methods used to research hydraulic fracturing [30–32]: the finite element method (FEM), extended finite element method (XFEM), boundary element method (BEM), and discrete element method (DEM). The basic idea of the FEM is to discretize the elastic body into an equivalent system of small elements [33]. In this method, the crack boundary coincides with the mesh nodes, and a mesh reconstruction method is used to simulate the crack propagation. The hydraulic fracturing model established by this method requires less calculation and has a high efficiency. However, the hydraulic fracture can only extend along a preset path, and the FEM cannot simulate the deflection of hydraulic fractures or the formation process of a complex fracture network [34, 35]. The XFEM is based on the FEM and introduces a shape function to represent the discontinuity of the displacement field [36–38], so the description of the discontinuous displacement field is completely independent of the mesh boundary. This method can simulate the fracture propagation along any path without grid reconstruction. This is advantageous in the analysis and calculation of fracture problems and greatly improves the calculation efficiency. The disadvantage of the XFEM is that the hydraulic fracturing simulation of a natural fractured reservoir needs further development. The BEM is a numerical method that divides the elements along the boundary of the domain and approximates the boundary conditions with functions satisfying the governing equations by interpolating at the boundary elements. Because the number of elements needed in the calculation model is small and the data preparation is simple, the solution efficiency and accuracy of the BEM are high. However, this method requires a known analytical solution to solve the problem, so it is only suitable for solving linear and homogeneous problems [39–42]. The main idea of the DEM is to use an explicit algorithm to calculate the motion of particles or blocks: that is, update the motion and contact state of particles in each calculation [43, 44]. When the contact force exceeds its bearing limit, the material will demonstrate shear dislocation, compression shear failure, tensile failure, and other rock fracture phenomena [45, 46]. The channel formed between particles can be used to simulate the fluid flow in a pipe. Because the DEM does not need to satisfy the continuity condition, it has significant advantages in dealing with discontinuous structures such as bedding planes and natural fractures. In addition, the DEM is very suitable for simulating the initiation and propagation of microcracks in rock. Considering that this paper mainly focuses on the micromechanism of the stress disturbance effect on the bedding plane damage in the process of hydraulic fracture propagation, the discrete element simulation method is more suitable.
According to the laboratory experimental results, a discrete element numerical simulation program is debugged and validated, to verify the validity of the numerical model, to truly reproduce the whole process of the dynamic propagation of hydraulic fractures, and to observe the stress field distribution inside the test block and the bedding plane fracture zone formed by the disturbance effect, which is an effective way to study the hydraulic fracture propagation law of composite rock materials considering the stress disturbance effect.
In conclusion, experimental research and a DEM numerical simulation using particle flow code (PFC) are combined in this paper, focusing on the stress disturbance fracturing effect of hydraulic fracturing and describing the formation characteristics of the bedding disturbance microfracture zone. The interaction mechanism between the hydraulic fracture and bedding disturbance fracture zone is studied, and a sensitivity analysis of geological conditions and hydraulic fracturing conditions affecting the fracturing effect of stress disturbance is carried out. The research results can provide a theoretical basis for controlling the formation of a complex fracture network of composite rock materials.
2. Particle Flow Method
2.1. Parallel Bond Model
The linear parallel bond model used in this paper is appropriate for simulating the micromechanical properties of composite rock material. The parallel bonding model (BPM) is similar to a group of springs, which are evenly arranged on the adjacent area of two contact particles centered on the contact point and consist of a linear element and a parallel bond element [47] (Figure 1). Among them, linear element can transmit elastic interactions between particles. Parallel bond element provides a bonded effect that can transfer forces and moments between particles [48]. If maximum stresses exceed the corresponding bond strength [49], the parallel bond will break. The bond material and its associated forces, moments, and stiffness will be removed from the model, and only the linear model will be available.