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Traditionally, mineral oils have been one of the most important quenchants used. However, their substantial deficiencies with respect to environment friendliness and toxicity as well as long‐term, low‐cost supply necessitate the search for alternative replacement media. Quenching performance of petroleum oils is limited by the oxidative degradation properties, which are composition dependent. Upon repeated exposure to the relatively high interfacial temperatures between the steel surface and the oil, petroleum oils undergo thermal and oxidative degradation leading to significant variation in their quenching performance. Therefore, this is a particularly important performance parameter that must be examined for any alternative quenching medium. One class of alternative fluids is vegetable oils, which are typically biodegradable and non‐toxic. However, vegetable oils typically exhibit relatively poor oxidative stability properties, and therefore it is important to determine the potential impact of oxidation on quenching performance. The results reported here are the first step in a larger study. In this work, uninhibited vegetable oils were studied using a laboratory apparatus and procedure previously reported to promote premature oxidation of petroleum oils to approximate actual use conditions. Experimental fluids are examined and compared to typical petroleum quench oil compositions using viscosity, infrared spectroscopy, 13 CMR spectroscopy and cooling curve performance according to ASTM D 6200. The results obtained indicate that vegetable oils are promising alternatives to petroleum oils as quenchants but that to be commercially feasible, appropriate antioxidants must be used.
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Int. J. Materials and Product Technology, Vol. 24, Nos. 1–4, 2005 101
Copyright © 2005 Inderscience Enterprises Ltd.
Oxidation of vegetable oils and its impact on
quenching performance
Lauralice de C.F. Canale*
Departamento de Materiais,
Automobilística e Aeronáutica,
EESC, Universidade de São Paulo, USP,
São Carlos, SP, Brazil
Fax: 55 16 273 9590 E-mail: lfcanale@sc.usp.br
*Corresponding author
Mauro R. Fernandes and
Sylvana C.M. Agustinho
Instituto de Química de São Carlos,
Universidade de São Paulo, USP,
São Carlos, SP, Brazil
E-mail: mauro@iqsc.usp.br E-mail: sylvana@iqsc.usp.br
George E. Totten
Department of Mechanical and Materials Engineering,
Portland State University, Portland, OR, USA
E-mail: totten@cecs.pdx.edu
Alessandro F. Farah
Universidade Paulista,
UNIP – Paulista University, Araraquara, SP, Brazil
E-mail: alessandro_farah@uol.com.br
Abstract: Traditionally, mineral oils have been one of the most important
quenchants used. However, their substantial deficiencies with respect to
environment friendliness and toxicity as well as long-term, low-cost supply
necessitate the search for alternative replacement media. Quenching
performance of petroleum oils is limited by the oxidative degradation
properties, which are composition dependent. Upon repeated exposure to the
relatively high interfacial temperatures between the steel surface and the oil,
petroleum oils undergo thermal and oxidative degradation leading to significant
variation in their quenching performance. Therefore, this is a particularly
important performance parameter that must be examined for any alternative
quenching medium. One class of alternative fluids is vegetable oils, which are
typically biodegradable and non-toxic. However, vegetable oils typically
exhibit relatively poor oxidative stability properties, and therefore it is
important to determine the potential impact of oxidation on quenching
performance. The results reported here are the first step in a larger study. In this
work, uninhibited vegetable oils were studied using a laboratory apparatus and
102 L.C.F. Canale et al.
procedure previously reported to promote premature oxidation of petroleum
oils to approximate actual use conditions. Experimental fluids are examined
and compared to typical petroleum quench oil compositions using viscosity,
infrared spectroscopy, 13 CMR spectroscopy and cooling curve performance
according to ASTM D 6200. The results obtained indicate that vegetable oils
are promising alternatives to petroleum oils as quenchants but that to be
commercially feasible, appropriate antioxidants must be used.
Keywords: vegetable oils; heat treating; quenching; quenchants.
Reference to this paper should be made as follows: Canale, L.C.F.,
Fernandes, M.R., Agustinho, S.C.M., Totten, G.E. and Farah, A.F. (2005)
‘Oxidation of vegetable oils and its impact on quenching performance’,
Int. J. Materials and Product Technology, Vol. 24, Nos. 1–4, pp.101–125.
Biographical notes: Lauralice de C.F. Canale received her MS
(Bioengineering) and PhD (Metallurgy) degrees from University of São Paulo,
Brazil. She did her post-doctoral work at the University of Tennessee. Canale is
currently an Associate Professor in the Departamento de Eng. Materiais,
Aeronautica e Automobilística of Escola de Engenharia de SãoCarlos, at the
University of São Paulo in São Carlos, Brazil, where she is responsible for heat
treatment and surface engineering technology and research. She has
co-authored numerous journal and conference papers in addition to various
book chapters on tribology and heat treating.
Mauro R. Fernandes received his BS, MS, and PhD degrees from Universidade
de São Paulo in São Carlos, SP, Brazil. During his MS and PhD Fernandes
had worked on electroluminescent polymers from PPV – poly (phenylene
vinylene) – class. Atpresent, he is incharge of the Vibrational and Electronic
Spectroscopy Laboratory at the Central de Análises Químicas e Instrumentais
at the Instituto de Química de São Carlos, Universidade de São Paulo, Brazil.
Sylvana C.M. Agustinho, received her BS, MS and PhD degrees from
Universidade de São Paulo in São Carlos, Brazil. She did a post-doctoral stage
at University of Sheffield, England for one year. She is currently responsible
for the Nuclear Magnetic Resonance Laboratory at the Central de Análises
Químicas e Instrumentais at the Instituto de Química de São Carlos,
Universidade de São Paulo, Brazil.
George E. Totten, FASM, received his BS and MS degrees from the Fairleigh
Dickinson University in New Jersey and his PhD degree from the New York
University. Totten is a Fellow of ASM International and SAE. He has
co-authored approximately 20 books and has over 400 patent publications on
various aspects of heat treating, quenching, hydraulic lubrication, and
tribology. He is past president of the International Federation for Heat
Treatment and Surface Engineering (IFHTSE). Currently, Totten is a Research
Professor at the Portland State University in Portland, Oregon, USA.
Alessandro F. Farah is a metallurgist and received his MS from University of
São Paulo, Brazil. He completed his PhD, recently from the same university.
At present, he takes classes on heat treatment at the Universidade Paulista,
Ribeirão Preto, SP, Brazil.
Oxidation of vegetable oils and its impact on quenching performance 103
1 Introduction
There have been many investigations on the use of both animal and vegetable oils and
fats as quench ants. One of the earliest studies was conducted by Tagaya and Tamura in
(1954). Although this study did correlate quench severity with fluid source and viscosity
in addition to oxidative stability for various naturally derived fluids, the data are in a
different form than commonly reported today. However, the data reported suggested that
although the Grossman quench severity factors were comparable for both castor oil
(H = 0.199) and soybean oil (H = 0.200), the cooling times from 700 to 300°C were
significantly faster for castor oil (1.8 seconds) than for soybean oil (1.42 seconds) using a
JIS K 2242 silver probe test.
To date, the most commonly cited vegetable oil basestocks used for quenchant
formulation are canola oil (Brennan and Faulkner, 1996), and soybean oil derivatives
(Honary, 1996). Recently, a crambe oil based fluid has been reported as a potential
quenchant (Lazerri et al., 1999). However, in none of these papers was any correlation of
quenching performance, including oxidative stability, with oil structure reported.
Totten et al. (1999) and Prabhu and Prasad (2003) studied the heat flux properties of
soybean oils, crude, partially hydrogenated soybean and coconut, sunflower, and
groundnut oils, respectively. Although quench severities comparable to a conventional,
non-accelerated mineral oil were obtained, correlations between vegetable oil structure
and oxidative stability with corresponding changes in quench severity as a result
of the change in molecular structure of the vegetable oil have not been reported in any
previous study.
Vegetable oils are of interest as basestocks for quench oil formulations because
they are biodegradable and are derived from renewable sources. Typical fatty acid
ester components of different vegetable oils are shown in Table 1 (Brennan and
Faulkner, 1996; Honary, 1996; Totten et al., 1993, 1999; Moore, 2001; Asadauskas
et al., 1997; Asdauskas and Erhan, 1999; Honary, 2000; Hasson, 1994;
Farah et al., 2000).
Table 1 Vegetable oil structure and composition
Oil
Unsat./sat.
ratio
Capric
acid 10:0
Lauric
acid 12:0
M
yristic
Acid
14:0
Palmitic
Acid
16:0
Stearic
acid 18:0
Oleic
acid
18:1
Linoleic
acid (ω6)
18:2
A
lpha inolenic
acid (ω3)
18:3
Canola oil 15.7 4 2 62 22 10
Coconut oil 0.1 6 47 18 9 3 6 2
Corn oil 6.7 11 2 28 58 1
Cottonseed
oil
2.8 – 1 22 3 19 54 1
Olive oil 4.6 13 3 71 10 1
Palm oil 1.0 1 45 4 40 10
Peanut oil 4.0 11 2 48 32
Soybean oil 5.7 11 4 24 54 7
Percentages may not add up to 100% due to rounding and other constituents not listed.
104 L.C.F. Canale et al.
Vegetable oils are triglycerides of fatty acids and may be classified as:
Saturated
Examples of saturated fatty acids include palmitic and stearic acids.
All carbon-hydrogen bonds are saturated, that is, they are methyl (CH
3
) or methylene
(CH
2
). Saturated hydrocarbons are the most stable biologically in that they do not become
rancid or oxidised. However, because they are saturated, the neighbouring fatty ester
chains form close-packed structures with relatively high melting points, often forming
waxes at room temperature. Generally, increasing the chain length (molecular weight) of
the saturated carboxylic acid increases the melting point as shown in Table 2:
Table 2 Effect of chain length and degree of unsaturation on the melting point of fatty acids
Fatty acid Symbol Empirical structure Melting point (°C)
Lauric acid 12:0 CH
3
(CH
2
)
10
COOH 44
Myristic acid 14:0 CH
3
(CH
2
)
12
COOH 52
Palmitic acid 16:0 CH
3
(CH
2
)
14
COOH 63
Stearic acid 18:0 CH
3
(CH
2
)
16
COOH 69
Oleic acid 18:1
9
CH
3
(CH
2
)
7
CH=CH(CH
2
)
7
COOH 13
Linoleic acid 18:2
9,12
CH
3
(CH
2
)
4
(CH=CHCH
2
)
2
(CH
2
)
6
COOH –9
Linolenic acid 18:3
9,12,15
CH
3
CH
2
(CH=CHCH
2
)
3
(CH
2
)
6
COOH –17
Monounsaturated
An example of a monounsaturated fatty acid is oleic acid (a common ester component in
olive oil), which possesses one double bond (-CH=CH-). These double bonds are in the
cis configuration, which provides a bend in the molecule thus inhibiting solidification.
(A cis configuration means that the hydrogen atoms on the double bond are planar and on
the same side. Figure 1 illustrates the differences in cis and trans double bond
configurations for octadecenoic acid.) Monounsaturated fatty acids are liquids at room
temperature and are relatively resistant to becoming rancid upon storage. Although
slightly less oxidatively stable than saturated acids, they still find wide utility as
basestocks for lubricating oil formulation.
Figure 1 Illustration of difference between the cis configuration of cis-9-octadecenoic acid
(oleic acid) and the trans configuration of trans-9-octadecenoic acid
(Elaidic acid) – both isomers of octadecenoic acid. Naturally occurring vegetable oils
and fats are composed of fatty acid esters in the cis configuration
Source: Anon (2004)
Oxidation of vegetable oils and its impact on quenching performance 105
Polyunsaturated
Polyunsaturated fatty acids possess two or more double bonds
(-CH=CH-) in conjugation with each other. An example of a fatty acid with two double
bonds is linoleic acid (an omega-6 fatty acid) and a fatty acid with three double bonds is
linolenic acid (an omega-3 fatty acid).
The ‘omega’ terminology refers to the position of the carbon containing the first
double bond. The double bonds in both fatty acids are typically conjugated and are in the
cis conformation. Increasing double bond content results in increased ‘kinks’ in the
molecular structure and the freezing point typically decreases with the number of double
bonds for a homologous series of fatty acids with the same number of total carbons in the
molecular chain. Therefore, polyunsaturated fatty acids are typically liquid even when
refrigerated. However, increasing double bond content results in progressively increasing
biological and oxidative instability. Linolenic acid is especially reactive relative to
linoleic acid. Figure 2 provides an illustration of the linear structures and the cis
configurations of the polyunsaturated C-18 carboxylic acids: linoleic and linolenic, and
illustrates the effect of increased double bond content on the resulting configurations of
the homologous series of fatty acids: stearic, oleic, linoleic and linolenic acid which helps
to explain the melting point data shown in Table 2.
Figure 2 Illustration of the configurations of the homologous series of fatty acids: stearic, oleic,
linoleic and linolenic acid
106 L.C.F. Canale et al.
All plant and animal derived fats and oils are triglycerides with a distribution of
saturated, monounsaturated, and polyunsaturated acids. A triglyceride is a reaction
product of three moles of a fatty acid and one mole of glycerine. Figure 3 illustrates one
triglyceride component of olive oil. Animal fats typically contain 40–60% of saturated
acids and therefore are solid at room temperature. The level and type of unsaturation of
vegetable oils, however, are highly dependent upon the climate in which they are grown.
Vegetable oils from tropical climates are typically highly saturated. Coconut oil, for
example, contains 92% saturated acids whereas vegetable oils grown in more northern
climates contain increasing amounts of polyunsaturated fatty acids.
Figure 3 Illustration of one triglyceride component of olive oil; a reaction product of two moles
of oleic acid and one mole of stearic acid. Naturally oils and fats are composed of a
distribution of various structural triglycerides. They are not one pure triglyceride
component
Table 3 provides a summary of typical physical properties exhibited by various
commonly encountered vegetable oils. Although vegetable oil basestocks are
biodegradable, they do suffer from a number of significant disadvantages relative to
petroleum oil such as oxidative instability and a relatively narrow useful viscosity range
(Brennan and Faulkner, 1996; Honary, 1996; Totten et al., 1999; Moore, 2001).
Of these, oxidative stability may be the greatest limitation to potential widespread use.
Figure 4 provides a schematic illustration of the general oxidation of a fatty acid.
Table 3 Typical vegetable oil properties
Viscosity
Oil
Melting
point (°C)
Smoke
point (°C)
Flash
point (°C)
Temperature
(°C)
Kinematic
(10
–6
m
2
/s)
Canola oil 24 238 335–338 50 77
Coconut oil 25 175 288 37.8
54.4
29.8–39.6
14.7–15.7
Corn oil –5 230 340–343 54.4 28.7
Cottonseed oil 0 215 234 37.8
54.4
37.9
20.6
Olive oil –6 190 225 37.8
54.4
43.2
24.1
Palm oil 35 220 320 37.8
54.4
47.8
26.4
Peanut oil 3 225 340–343 37.8
54.4
42
23.4
Soybean oil –16 225 343–346 37.8 35.4
Oxidation of vegetable oils and its impact on quenching performance 107
Figure 4 Simplified scheme of the oxidation of a fatty acid
Source: Brucker Application Note and Barr et al. (n.d.)
The ‘smoke point’ and ‘flash point’ of a vegetable oil is one measure of its thermal
stability when heated in contact with air. This is a very important performance safety
criterion for non-aqueous, hydrocarbon-based quenchants. The ‘smoke point’ is the
temperature at which smoke is first detected in a laboratory apparatus which is protected
from draughts and equipped with illumination. The ‘flash point’ is the temperature at
which the volatile products are evolved at such a rate that they are capable of being
ignited but not capable of supporting combustion.
For typical vegetable oils with a free fatty acid content of about 0.05%, smoke and
flash points of about 420º and 620º, respectively, are typically obtained. The degree of
unsaturation exhibits little, or no, effect on the smoke point and flash point of a vegetable
oil. However, vegetable oils containing relatively low molecular weight carboxylic acids,
such as coconut oil, do exhibit lower smoke points and flash points. In addition, after
extended use, vegetable oils will typically exhibit increased free fatty acid content which
results in correspondingly lower smoke points and flash points. Some of the factors that
impact smoke point include:
temperature to which the oil is heated
number of times the oil is used
length of time the oil is heated
exposure to oxygen.
Therefore, although the smoke point and flash point are important performance
characteristics indicating the feasibility of continued use of an oil, they are not effective
parameters to monitor the oxidative stability of an oil, irrespective of whether it is a
vegetable oil or a mineral oil.
108 L.C.F. Canale et al.
Oxidation resistance and viscosity of mineral oils are usually determined by the
refinement process and final quenchant formulation. However, when exposed to high
temperatures, mineral oils also undergo oxidative degradation which leads to physical
and physical-chemical changes. These changes can lead to substantial loss of the heat
extraction characteristics of the oil (Totten et al., 2003; Bashford and Mills, 1984; Bodin
and Segerberg, 1993). Therefore, quench bath maintenance of both petroleum oils and
vegetable oils using viscosity tests, cooling curve analysis, water contamination
measurements, acid number, and flash point is necessary to ensure continued safety and
performance of the heat treatment process (Totten and Webster, 2003).
There are two vegetable oils of particular interest to Brazil: castor oil and soybean oil.
Castor oil is a naturally occurring product of which Brazil is the second leading producer
in the world (108,500 MT), along with India (810,240 MT) and China (2,396 MT).
Together, Brazil, India, and China produce 90% of the castor oil annually. Castor oil is
produced by crushing castor beans, which yield as high as 50–55% castor oil. Castor oil,
which is produced commercially, contains approximately 90% of a hydroxy, unsaturated
C18 fatty acid-ricinoleic acid (see Figure 5) – which is an 18-carbon acid having a double
bond in the 9–10 position and a hydroxyl group on the 12th carbon. A typical analysis of
castor oil shows: 87% ricinoleic acid, 7.4% oleic acid, 3.1% linoleic acid, and 2.4%
stearic acid.
Figure 5 Molecular structure of ricinoleic acid
The combination of hydroxyl group and unsaturation occurs only in castor oil and is an
interesting structure because as the temperature increases one molecule of water is
evolved through a dehydration reaction. Although castor oil has excellent stability at
room temperature, the dehydration reaction shown in Figure 6 will occur at
approximately 75–120°C producing a 60:40 mixture of unconjugated: conjugated dienes
(Bertz et al., 1999). Typically, these diene-containing ester by-products do not
decompose further until approximately 343°C.
Figure 6 Dehydration reaction of ricinoleic acid to produce a diene (conjugated + unconjugated)
At the dehydration temperature of 75–120°C, the resulting diene that is formed
(see Figure 6) may then potentially dimerise (intra- or intermolecularly) by a Diels-Alder
(4 + 2) cycloaddition reaction to form a ‘dimer acid’ (if an intramolecular reaction
occurs) product of which four (4) possible isomers may be formed as shown in Figure 7
for linoleic acid (Berman and Loeb, 1975). This is the predominant mechanism of
molecular growth for dienoic and trienoic functional carboxylate acids or esters. Trans
Oxidation of vegetable oils and its impact on quenching performance 109
dienoic substrates are more reactive than cis dienoic substrates as shown in Table 4
(Berman and Loeb, 1975).
Table 4 Relative thermal polymerisation rates for dienois and trienoic methyl esters
(See Figure 7 for reaction products)
Methyl ester Conjugation Cis trans configuration Relative reaction rate
9,12-Linoleate No Cis, trans 0.74
9,12-Linoleate No Cis, cis 1.0
9,12-Linoleate No Trans, trans 1.2
10,12-Linoleate Yes Trans, trans 26.0
9,11 and 10,12-Linoleate Yes Cis, trans 5.8
9,12,15- Linolenate No Cis, cis, cis 2.4
Figure 7 Possible skeletal structures of linoleic acid Diels-Alder dimer products
Ricinoleic acid should be contrasted to oleic acid, which does not form a Diels-Alder
dimer product when heated. Instead it forms the dimer product shown in Figure 8 as the
principal component of the reaction mixture.
110 L.C.F. Canale et al.
Figure 8 Principle component of methyl oleate thermal polymerisation reaction
At temperatures of ~350°C, ricinoleic acid pyrolyses producing volatile by-products as
shown in Figure 9.
Figure 9 High-temperature pyrolysis of castor oil (rinoleic acid)
There are two technical grades of castor oil. One is a ‘pale pressed’ oil, also known as
‘AA standard’. It is an ‘unrefined’ grade that is obtained from the first pressing of the
castor bean. Pale pressed castor oil is lighter in colour and lower in acidity. The second
grade of castor oil that is commercially available is designated as ‘#1 Imported’ and is
also known as ‘industrial castor oil’. This grade is obtained from a mixture of the first
pressing and the second phase of production, solvent extraction. Industrial grade castor
oils are designated as: ‘1st quality’, ‘2nd quality’ and ‘3rd quality’ oils. The 1st quality
oil is processed without solvent extraction and the 2nd and 3rd quality grades are solvent
extracted after pressing.
The second vegetable oil that is of great interest to Brazil and that is studied here
report is soybean oil. Of the important edible vegetable oils, soybean oil is the world’s
largest – about 31% in 2001/2002 followed by palm oil and rapeseed oil. Brazil is the
world’s second-largest soybean producer. (The USA, the world’s largest soybean oil
producer, generally accounts for about a third of total production, producing nearly twice
that of Brazil). Brazil produces about 41.5 MMT (thousand metric tons)/year and crushes
approximately 24.4 MMT/year. Soybeans make up approximately 95% of all oilseed
production in Brazil.
The composition and selected properties of soybean oil are provided in Tables 1 and 3
Soybeans have many uses including as food, feed, and industrial products. Before use,
soybeans must be processed and more than 95% of the Brazilian production is processed
by solvent-extraction plants to extract the oil and meal. The soybean-crushing process
produces 18 pounds of soybean oil and 80 pounds of soybean meal from 100 pounds of
soybeans. After crushing, the soybean oil is processed by refining, bleaching,
deodorising, degumming, winterising, etc., as required.
As a result of the dearth of important and necessary molecular structure information
relating to the impact of molecular structure of vegetable oils during their use as
quenchants and the corresponding variation in cooling properties relative to the ‘new’,
as-received condition, a study was conducted to obtain these data on two vegetable oils of
Oxidation of vegetable oils and its impact on quenching performance 111
particular interest in Brazil: castor oil and soybean oil. The results of this study are
reported here.
2 Experimental procedures
The vegetable oils used for this work included a pale-pressed castor oil (which was
obtained from Dissoltex Indústria Química Ltda) and a refined soybean oil provided by
Shell Brasil (which is not a commercial Shell product). A conventional mineral oil,
designated as MC1 from Castrol Brasil, was used as the mineral oil for comparison to
vegetable oil performance. Typical physical properties of these oils reported by their
manufacturers are summarised in Table 5.
Table 5 Summary of typical physical properties reported for castor oil, soybean oil and a
formulated mineral oil
Physical property Castor oil
a
Soybean oil
b
MC1 petroleum oil
formulated quenchant
c
Viscosity (cSt at 40°C)
254,53 28.49 31.04
Viscosity (cSt at 100°C)
35,15 7.60
Melting Point (°C)
5.5 59-68
Boiling Point (°C)
245 153
Acid Value (mg KOH/g sample) 0.44. 0.04 0.05
Iodine Number (g I
2
/100 g
sample)
80–91 128–134
Specific Gravity 25/25 0.958 0.9188 Please add data
Open Cup Flash Point (°C)
224 296 183
a
The castor oil data was supplied by Dissoltex Ind. Com. under the product name
Castor Oil.
b
The soybean oil data was supplied by Shell Brasil under the product name Soybeam Oil.
c
The petroleum oil quenchant data was supplied by Castrol Brasil under the product name
Iloquench 1.
An accelerated laboratory ageing system was built according to the apparatus and
procedure used by Bashford and Mills in their earlier study of the effect of quench oil
oxidation on cooling curve performance. A schematic illustration is provided in Figure 10
(Bashford and Mills, 1984). The oxidation test was conducted as follows: into a 2300 mL
glass vessel (12.5 cm diameter, 19 cm in height) was added 2000 mL of the vegetable oil
which was heated to 150 ± 2°C for 12 minutes with agitation. During this time, the fluid
was aerated using a gas sparge tube at 4 L air/hour. (The agitation was provided by an
electrically driven propeller mixer with speed settings of 0–10 and a setting of 6 was
used.) After 12 minutes, the electrical resistance immersion heater, aeration system and
agitation was automatically shut off for 12 minutes during which time the fluid was
cooled to 125 ± 2°C in 3 minutes. The fluid was reheated again with agitation and air
sparging and these 12 minute cycles were repeated over the test duration of 48 hours.
The fresh and oxidised fluids were characterised by viscosity, iodine number,
112 L.C.F. Canale et al.
Fourier transform infrared analysis and
13
CMR spectral analysis were performed
(ASTM D 974–93, 1993; ASTM D 445–94, 1994).
Figure 10 Schematic process of accelerated ageing laboratorial system
Source: Farah (2002)
Fluid viscosity was determined at 40°C according to ASTM D 445 (Standard Test
Method for Kinematic Viscosity of Transparent and Opaque Liquids (the Calculation of
Dynamic Viscosity)) (ASTM D 445–94, 1994).
Iodine number is defined as a measure of the unsaturation of fats and oils and is
expressed in terms of the number of centigrams of iodine absorbed per gram of sample
(percentage of weight of iodine absorbed) and was determined by the method Tex-809-B
described by the Texas Department of Transportation (1993). In this test, two 250 mL
iodine flasks were used; one was labeled ‘Blank’ and the other was labeled ‘Sample’.
20 mL of chloroform was added into each flask using a pipette. Approximately 0.3 g of
sample to be analysed was weighed in a one mL micro-beaker to the nearest 0.1 mg and
then placed in the iodine flask labeled ‘Sample’ and dispersed into the chloroform
solvent. 25 mL of Wijs solution (iodine monochloride) was added into both iodine flasks
labelled ‘Blank’ and ‘Sample’ and dispersed. Both flasks were then placed in the dark for
one hour. After one hour, a 50 mL burette was filled with a previously standardised
solution of sodium thiosulphate solution. 20 mL of potassium iodide solution, which was
previously prepared by dissolving 150 g of potassium iodide into deionised water and
then diluted to one L in a volumetric flask, was added to the flask labelled ‘Blank’ after
one hour in the dark. The solution was then titrated to a straw-yellow colour with the
standardised sodium thiosulphate solution while shaking vigorously. A 2 mL aliquot of
starch indicator solution (10 g of soluble starch dissolved into deionised water and diluted
to 1 L in a volumetric flask) was added to the solution in the flask which turned dark
purple in colour. The titration was continued by adding standardised sodium thiosulphate
solution and shaking vigorously until a clear, colourless solution was obtained. Record
the total volume of the standardised sodium thiosulphate solution used in this titration
was recorded and this process was repeated for the iodine flask labelled ‘Sample’.
The iodine number was calculated from:
( ) 104.5
Iodine Number
SW NVM
BS N−××
=
×
Oxidation of vegetable oils and its impact on quenching performance 113
where: M is the volume in mL of the sodium thiosulphate solution used to titrate the
‘Blank’, S is the volume of the sample used to titrate the ‘Sample’, N is the normality of
the sodium thiosulphate solution, SW is the sample weight, and NVM is the percentage
of total non-volatile matter in the sample used. The chemical reactions involved in this
titration were:
R-CH=CH-R + ICl
excess
R-CHI-CHCl-R + ICl
remaining
ICl
remaining
+ 2KI KCl + KI + I
2
I
2
+ starch + 2Na
2
S
2
O
3
(blue) 2NaI + starch + Na
2
S
4
O
6
(colourless).
Although iodine number is used throughout the vegetable oil industry as a measure of
total unsaturation, the method actually only provides a relative estimate based on a given
analysis procedure. In addition to variations in digestion times; side-reactions, including
the potential reaction of Wijs reagent with the allylic methylene moiety in the
hydrocarbon ester chain, can significantly affect the result. Therefore, the cited method
must be followed precisely in order to obtain reproducible results for comparison
(Berman and Loeb, 1975).
Fourier infrared (FT-IR) spectra were recorded using a Bomem Model MB-102
Fourier transform interferometer system (Quebec City, Canada) with 4 cm
–1
resolution.
The spectra were run as a capillary film on a silicon disk and a total of sixteen (16) scans
were aquired. A comparison of the FT-IR spectra obtained on the ‘new’ and oxidised
castor oil is shown in Figure 11 and the same comparison for the ‘new’ and oxidised
soybean oil is provided in Figure 12.
Figure 11 Comparison of the FT-IR spectra for: (a) ‘new’ and (b) oxidised castor oil (48 hours)
114 L.C.F. Canale et al.
Figure 12 Comparison of the FT-IR spectra for the ‘new’ and oxidised soybean oil
13
CMR spectra were acquired in a 5 mm diameter tube with CDCl
3
as the solvent and
tetramethylsilane as an internal standard using a 200 MHz Brucker AC-200 spectrometer
(Karlsruhe, Germany). Chemical shifts were reported in δ-units. Peak assignments
were made using DEPT 135 (Distortionless Enhancement by Polarization Transfer).
The
13
CMR spectra for ‘new’ and oxidised castor oil and soybean oil are shown in
Figures 13 and 14 respectively. Chemical shift assignments were made in accordance
with previously published reference data for these oils (Gunstone, 1993; Bergana and
Lee, 1996; Miyake et al., 1998; Adhvaryu et al., 2000).
Figure 13
13
CMR spectra of: (a) ‘new’, as-received castor oil and (b) oxidised (48 hours)
castor oil
(a)
Oxidation of vegetable oils and its impact on quenching performance 115
Figure 13
13
CMR spectra of: (a) ‘new’, as-received castor oil and (b) oxidised (48 hours)
castor oil (continued)
(b)
Figure 14
13
CMR spectra of: (a) ‘new’, as-received castor oil and (b) oxidised (48 hours)
soybean oil
(a)
(b)
116 L.C.F. Canale et al.
Cooling curves were obtained in triplicate using Wolfson probe according to ASTM D
6200 (2001). The oil was unagitated and the cooling curve analysis was conducted at
60°C ± 1°C. From these curves the critical parameters listed here selected for
characterisation (Tensi and Steffen, 1985):
I A–B transition time(s) (t
A–`
)
II Temperature of A–B transition (ºC) (T
A–B
)
III A-B transition rate (ºC/s) (CR
DHmin
)
IV Cooling rate at 700ºC (CR
700
)
V Maximum cooling rate (ºC/s) (CR
max
)
VI Temperature of the maximum cooling rate (ºC) (T
CRmax
)
VII Cooling rate at 300ºC (CR
300
)
VIII Time for cooling at 300ºC (t
300
)
IX Cooling rate at 200ºC (CR
200
)
X Time for cooling at 200ºC (t
200
).
Parameters I–III are related to the full-film boiling (vapour blanket cooling) to nucleate
boiling transition time and temperature and the cooling rate at critical temperatures.
Cooling rate at 700ºC, parameter IV, is measured since it is usually desirable to
maximise this cooling rate to avoid the steel pearlite transformation region.
Parameters V and VI are the maximum rate of cooling and the temperature where this
occurs. Generally, it would be desirable to maximise CR
max
and minimise T
CRmax
.
Rate of cooling at temperatures such as 200ºC and 300ºC, parameters VII and IX, are
also determined since they are related to the potential for steel cracking and distortion. To
minimise these problems, it is desirable to minimise cooling rates in this region.
Parameters VIII and X are related to region of the pearlite transformation. It is
generally desirable to minimise these parameters.
Figures 15 and 16 show the position of those parameters in the curves.
Figure 15 Cooling time-temperature curve with some critical parameters
Oxidation of vegetable oils and its impact on quenching performance 117
Figure 16 Cooling rate plot with some critical parameters
3 Results and discussion
Kinematic viscosity test results are shown in Table 6 for each of the oils in the ‘new’,
as-received condition and after ageing. The percentage viscosity increase of the castor oil
is considerably less than that obtained for the soybean oil after the 48 hours. oxidation
test. These results are not unexpected since the castor oil is predominantly a
monounsaturated oil which would be expected to be more stable than the soybean oil
which typically contains greater quantities of the less oxidatively stable polyunsaturated
structural components.
Table 6 Kinematic viscosity results
Kinematic viscosity (cSt at 40°C)
Oil
New Oxidised oil (after 48 hour test)
Percent of change
Castor oil 254.53 364.8 +43.3
Soybean oil 35.15 91.65 +160.7
MC1 petroleum oil 31.04 31.68 +2.1
The expected thermal oxidative degradation of the ricinoleate ester moiety of castor oil
would be expected to occur by a two-step process: dehydration, followed by Diels-Alder
dimerisation by a 4 + 2 cycloaddition process as described earlier (see Figure 7).
The oxidation reaction temperature of 150°C is easily within the reported dehydration
and dimerisation temperature range of 75–120°C over 4 to 24 hours (Bertz et al., 1999).
(If catalysed with a Lewis acid, the dehydration reaction occurs at the lower temperature
(Guner, 1997))
The second step is a cross-linking reaction that occurs at higher temperatures by
either inter- or intra-molecular reaction of the double bond functionality of the fatty side
chains of the vegetable oil (Hill, 2000) leading to a fluid viscosity increase and if these
118 L.C.F. Canale et al.
reactions are uninhibited they will ultimately lead to sludge and varnish formation.
Schneider (2002) has reported that the relative rate of oxidation increases as the number
of double bonds in conjugation with each other increases as shown in Table 7.
Table 7 Relative reactivity of fatty alkyl groups
Fatty acid Number of double bonds Relative reactivity
Stearate 0 1
Oleate 1 100
Linoleic 2 1,200
Linolenic 3 2,500
Source: Schneider (2002)
Although these degradation pathways are reasonable, it should be noted that FT-IR
analyses and
13
CMR spectral comparisons indicate that if these degradation reactions did
occur, they did not proceed to a sufficient extent to result in significantly different spectra
which could be easily observable visually. Furthermore, since these are not only
degradation reactions but also cross-linking mechanisms, significant extents of reaction
would be expected to result in precipitation and sludge formation. However, this was not
observed although the oxidised fluids were much darker in colour than the ‘new’ fluids
which is common and therefore not unexpected.
FT-IR analysis has been used to measure major structural constituents in various
vegetable oils, even when the compositional variation is not large and the differences
between spectra may not be immediately discernable. In such cases, it is possible to
obtain a quantifiable differentiation by superimposing spectra and comparing the areas
under critical regions of absorption frequencies (SensIR Technologies, 1999). This was
done here for the FT-IR spectra of the ‘new’, as received and used castor oil samples. The
ratio of the area under the hydroxyl (OH) peak (frequency ν = 3660–3126 cm
–1
)/area
under the carbonyl (C=O) peak (frequency ν = 1822–1670 cm
–1
) for the ‘new’ and used
fluids was determined by integration and compared. The results are shown in Table 8.
The results showed that the ratio of OH/C=O integral was 5.06% less for the used castor
oil relative to the ‘new’ fluid. This confirms that the dehydration of the castor oil over the
duration of the 48 hours oxidation test occurred only to a relatively limited extent.
Table 8 Comparison of the FT-IR OH/C=O integral for ‘new’ vs. used castor oil
Integral
Castor oil sample
O-H (ν = 3660–
3126 cm
–1
)
C=O b (ν = 1822–
1670 cm
–1
)
Ratio of OH/C=O
Integral
‘New’ (as-received) 151,742 45,999 3,299
Used (after 48 hour
oxidation)
148,601 47,451 3,132
Although evidence of substantial degradation of either castor oil or soybean oil was not
observed, the resulting viscosity increases of the oxidised fluids relative to the ‘new’,
as-received fluids was significantly greater than that exhibited by the MC1 petroleum oil
quenchant. This is not unexpected since the MC1 is a fully formulated quench oil that
contains antioxidants to inhibit thermal/oxidative degradation whereas both the castor oil
Oxidation of vegetable oils and its impact on quenching performance 119
and soybean oil do not contain any antioxidant additives. These data clearly indicate that
appropriate antioxidants, those that provide effective inhibition for steel quenching
without adverse impact on biodegradability and exotoxicity, must be identified for these
vegetable oils if their viscosity stability performance is to be competitive with fully
formulated petroleum oil formulations.
Another measure of the degree of oxidation of a vegetable oil is the loss of
double bonds of the fatty alkyl moiety of the triglyceride structure. Double bond content
can be estimated by determining the Iodine Number as described in the Experimental
Procedures Section. The iodine number of ‘new’ and oxidised vegetable oils obtained
after the 48 hour. Bashford and Mills oxidation test is summarised in Table 9. These
results show that castor oil resulted in a slightly greater total loss of double bond content
than did the soybean oil. However, as reported above, substantial differences in the FT-IR
and
13
CMR spectra were not observed, hence these results are not readily
explainable with respect to detailed molecular structure from the experimental work
completed to date.
Table 9 Total Iodine value analysis of fresh and used vegetable oils
Vegetable oil designation Iodine value (cg I
2
/g)
Total % loss of double bond content
relative to ‘new’ (as-received) fluid
Castor oil (fresh) 78.14
Castor oil (after oxidation) 35.77 54.2
Soybean oil (fresh) 114.69
Soybean oil (after oxidation) 70.26 38.7
Although neither direct FT-IR nor
13
CMR spectral comparison of the oxidised
reaction mixtures provided a molecular structural explanation for the observed
instability of either castor oil or soybean oil with respect to viscosity or unsaturation
changes, this is not unusual. It is well known that fluid oxidation, particularly at the C=C
unsaturation, is very complex and difficult to unambiguously structurally elucidate.
Adhvaryu et al. (2000) addressed this problem more generally using a pressurised
differential scanning calorimetric analysis and subsequent quantitative
13
CMR spectral
analysis of the relative change in C=C functionality of numerous ‘new’ and oxidised
vegetable oils including soybean oil. The results of these analyses showed:
The complexity of vegetable oil oxidation is due to the involvement of different
structural parameters in the fatty acid chain. It is, therefore, not recommended that
the degree of oxidation be modelled by a single structural parameter.
The activation energy of the oxidation process decreases with increasing
polyunsaturation and increases with the degree of oleic acid (monounsaturation).
The presence of allylic, bis-allylic, α-CH
2
groups attached to a carbonyl (C=O) and
chain length of saturated methylene (CH
2
) groups exhibit a significant effect on the
oxidation process at different stages.
Kinetic parameters such as activation energy (E
a
) and pseudo-first-order rates of
reaction (k) can be used as a quick predictive tool to model vegetable oil oxidation.
(The thermal-kinetic behaviour of castor oil and soybean oil oxidation is not
determined in this work).
120 L.C.F. Canale et al.
Adhvaryu et al. (2000) reported the following
13
CMR chemical shifts for
quantitatively characterising vegetable oils (including soybean oil) for keys structural
parameters: carbonyl carbons are observed at 173.5–172.0 ppm, and olefin carbons at
130.3–127.5 ppm. The olefin carbons are due to monounsaturation and polyunsaturation
in the fatty acid chain, the CH
2
group that is in the α-position relative to the ester C=O
occurs at 34.3–33.6 ppm, ω-3 carbons of the saturated and unsaturated fatty acids occur
at 32.0–31.2 ppm; saturated CH
2
groups in the fatty acid chain are observed at 30.0–28.5
ppm, cis-allylic carbons at 27.5–26.5 ppm, bis-allylic carbons at 26.0–25.0 ppm, three (3)
β
-carbonyl- CH
2
carbons are observed at 25.0–24.0 ppm, mono- and n-6 polyunsaturated
acids at 23.0–22.0; and the three terminal methyl (CH
3
) groups are observed at
14.5–13.5 ppm.
For castor oil, the analysis is somewhat different owing to the different chemical
structure. In this case, the key differences in structural composition are:
CH
3
-(CH
2
)
5
-
12
CH(-OH)
11
CH
2
10
CH =
9
CH-(CH
2
)
7
-CO
2
-
The chemical shifts for these structural elements by carbon number are: C-9
at 123.99 ppm, C-10 at 131.82 ppm, C-11 at 36.95 ppm, C-12 at 68.53 ppm and C-13
at 40.17 ppm (see Figure 13).
By comparing these chemical shifts for ‘new’ and oxidised vegetable oils, a
quantitative determination of percentage of change in the presence of these groups
due to the oxidation process can be obtained. Tables 10 and 11 show the results of the
Adhvaryu (2000)
13
CMR analytical comparisons for the 48 hour oxidation of the castor
oil and the soybean oil respectively. (A similar quantitative comparison can be performed
using high-resolution
1
HMR analysis).
Table 10 Adhvaryu quantitive
13
CMR comparison of ‘new’ and oxidised castor oil
Castor oil
Structural parameter
‘New’ oxidised
Percent of change
relative to ‘new’
Percent of olefin carbons 8.95 9.30 +3.91
Percent of saturated CH
2
carbons 28.34 27.82 –1.83
Percent of bis-allylic CH
2
carbons 4.93 4.87 –1.22
Percent of ω-2 carbons of saturated,
mono, and n-6 polyunsaturated acids
4.99 5.38 +7.82
Percent of the three (3) terminal
methyl (CH
3
) groups
5.17 4.60 –11.03
Percent of CH (OH) carbons 4.58 4.31 –5.9
The results of these analyses show that even subtle differences in changes in the
molecular structure of a vegetable oil can be detected by quantitative
13
CMR
spectroscopic analyses of key molecular structural elements of the fatty acid side chain of
the triglycerides in the vegetable oil without chromatographic separation using the
Adhvaryu methodology (2000). The differences observed here are essentially
undetectable without such a comparative analysis and are due to various complex
oxidation reactions. These analyses provide a quantitative ‘picture’ of the castor oils and
soybean oils used for subsequent quenchant cooling curve characterisation work.
Oxidation of vegetable oils and its impact on quenching performance 121
Table 11 Adhvaryu quantitive
13
CMR comparison of ‘new’ and oxidised soybean oil
Soybean oil
Structural parameter
‘New’ Oxidised
Percent change
relative to ‘new’
Percent of olefin carbons 11.43 10.63 –7.00
Percent of saturated CH
2
carbons 38.24 37.67 –1.49
Percent of bis-allylic CH
2
carbons 2.65 3.63 +36.98
Percent of ω-2 carbons of saturated,
mono, and n-6 polyunsaturated acids
4.93 5.67 15.01
Percent of the three terminal methyl
(CH
3
) groups
5.41 5.47 1.11
Cooling curve analyses were performed on the ‘new’, as-received and used vegetable oils
in the unagitated condition at 60
o
C and the quantitative cooling curve parameters are
summarised in Table 12. Figures 17–19 provide a comparison of the cooling curves
actually obtained.
Figure 17 Castor oil cooling time (a) and rate (b) curves
(a) (b)
Figure 18 Soybean oil cooling time (a) and rate (b) curves
(a) (b)
122 L.C.F. Canale et al.
Figure 19 Cooling time (a) and rate (b) curves for MC1, a conventional mineral oil quenchant
(a) (b)
Table 12 Comparative cooling curve parameters to sample oils used*
Oil Castor Soybean MC1
Parameters New 48 hour New 48 hour New 48 hour
t
A–B
(s) 4.7 2.7 1.9 1.9 11.0 10.5
T
A–B
(ºC) 736 790 804 804 617.0 621.9
CR
DH min
(°C/s)
28.2 26.1 34.1 28.1 14.2 16.0
C
Rmax
(°C/s)
84.26 82.3 96.3 88.3 56.2 60.2
TC
Rmax
(°C)
660.8 704.6 652.9 710.6 561.1 562.9
C
R700
(°C/s)
76.2 82.2 92.3 86.2 20.0 22.1
C
R300
(°C/s)
8.1 6.1 12.0 6.0 6.2 8.0
C
R200
(°C/s)
2.0 4.1 2.1 4.0 4.1 4.0
t
300°C
(s)
21.0 30.17 15.6 27.0 33.7 30.0
T
200ºC
(s) 43.0 55.0 38.7 51.8 56.8 53.3
*The cooling curve data shown were obtain by ASTM D 6200 at 60°C. These values are
the result of single curve determinations.
The cooling parameter data provided in Table 12 shows:
The time for film-boiling to nucleate-boiling transition (t
A–B
) varied considerably
between the ‘new’ and used samples of castor oil and soybean oil. The castor oil
transition time decreased by 42.6% whereas there was no change in the transition
time for the soybean oil. For comparison, the transition time for the mineral oil
decreased by 4.5%. The temperature where this transition occurs did not change
significantly for any of the three basestocks. This phenomenon is related to surface
wetting and/or the presence of significant levels of volatile products. The magnitude
of the difference in fresh vs. used fluid data obtained here suggests a significant
molecular structure change for the castor oil upon oxidation in this test. Oil oxidation
would increase the polar nature of the oil which would be expected to facilitate
interfacial surface wetting which would facilitate faster film-boiling to
nucleate-boiling transition times. Since the maximum cooling rate of the castor oil
actually decreased slightly (see below), it would not seem that the decrease in
transition time is due to increased volatile by-product formation in the used
castor oil fluid.
Oxidation of vegetable oils and its impact on quenching performance 123
The maximum cooling rate (C
Rmax
) decreased slightly for the used fluid relative to
the ‘new’ fluid for both the castor and soybean oils. Conversely, the maximum
cooling rate increased slightly for the mineral oil. The decrease in maximum cooling
rate for both vegetable oils is consistent with a decrease in the average volatility and
increase in viscosity of the used relative to ‘new’ fluids. The slight increase in
maximum cooling rate for the used fluid relative to ‘new’ mineral oil fluid was
consistent with expectation (slight increase in the amount of volatile by-products due
to fluid oxidation.)
The temperature where the maximum cooling rate occurs (TC
Rmax
) increased slightly
for both the castor and soybean oil but essentially no change was observed for the
mineral oil after oxidation.
The cooling rate at 300°C (C
R300
) decreased by 24.6% for the used vs. ‘new’ castor
oil fluids and by 50% for the used vs. ‘new’ soybean oil fluids but increased by 32%
for the mineral oil. The data for the mineral oil is expected and is due to increased oil
degradation and a small viscosity decrease of the used fluid relative to new oil.
However, the data for the castor oil and soybean oil are not as obvious. The cooling
rate at this temperature is due to both viscosity and boiling point change of the fluids.
The increase in viscosity of the used vs. ‘new’ condition for the castor oil and
soybean oil would be expected to yield a decrease in cooling rate but if the nucleate
boiling to convective cooling is not yet complete for one of the fluids relative to the
other, then a comparison is more difficult since the cooling mechanism has not
changed completely.
The cooling rate at 200°C (C
R200
) actually exhibits the opposite trend relative to what
is expected since the viscosity of both the used castor oil (+105%) and soybean oil
(+90.5%) fluids increased quite significantly. Typically, higher viscosities yield
correspondingly lower cooling rates in this region. The 2.4% decrease observed for
the mineral oil is probably not significant and is typical of what would be expected
relative to the changes observed for the other parameters. However, the data for the
vegetable oils are not explainable at this
point of time.
The time to cool to 300°C (t
300°C
) and 200°C (t
200°C
) increased for both the castor oil
and the soybean oil. This is consistent with our expectation as are the relatively small
decreases observed for the mineral oil.
4 Conclusions
Castor oil and soybean oil are among the vegetable oils produced in maximum volume in
the world and Brazil is among the top producers of these oils. Therefore, potential new
uses in applications such as quenchants are of fundamental and great interest.
An overview of vegetable oil chemistry, including soybean and castor oil, has
been provided here to aid in the understanding of the quenching performance of castor
oil, and soybean oil in their ‘new’, as-received condition and after oxidation. Although
molecular structural characterisation in the oxidised state is complex and difficult,
it was shown that comparative variations in key structural fragments in the fatty ester
side-chain using the
13
CMR spectroscopic methodology previously reported by
124 L.C.F. Canale et al.
Adhvaryu et al. (2000) do provide a useful basis for molecular characterisation of used
vegetable oils.
Cooling curve analyses of ‘new’ and oxidised vegetable oils show
significantly greater variation in cooling performance relative to conventional petroleum
oil quenchants. These results show that further work will be necessary to identify
effective antioxidants that do not compromise the favourable toxicological and
biodegradation properties of these oils if they are to gain substantial use in the heat
treating industry.
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medium in comparison to a standard mineral oil’, J. Mat. Eng. and Perf., Vol. 8, No. 4,
pp.409–416.
... The main disadvantages of vegetable oils are poor viscosity values, high pour point and low oxidative stability (Frewing, 1942;Adhvaryu, 2004). During this century a lot of research work has been S. Rani carried out in various vegetable oils like coconut oil (Jayadas, 2006;Özcan and Arslan, 2011), jojoba oil (Bisht, 1993), soybean oil (Erhan, 2002;Sinha and Agarwal, 2009), sunflower oil (Quinchia et al., 2010) Pongamia oil (Canale et al., 2005) and rapeseed oil (Rao et al., 2008;Arumugam, 2012). An attempt has been made to develop rice bran oil as a bio lubricant and evaluated the environmental effects of the same. ...
... An attempt has been made to develop rice bran oil as a bio lubricant and evaluated the environmental effects of the same. Canale et al. (2005) studied the oxidation of various vegetable oil with respect to its quenching performance. Liew et al. (2004) evaluated the effectiveness of palm oil methyl ester as bio lubricant for milling operations. ...
Article
This paper deals with the comparison of lubricant properties and environmental effect of newly developed bio-lubricant based on rice bran oil. The various lubricant properties like rheological, tribological, thermal properties, oxidative stability, corrosive stability, biodegradability and toxicity of the formulated oil have been evaluated and compared with a commercially available lubricant SAE 20W40. The formulated oil from rice bran oil is found to be highly biodegradable, less corrosive and non-toxic. Even though the coefficient of friction of the formulated oil is less compared to SAE 20W40, the wear scar diameter is slightly high compared to SAE 20W40.
... Oxidation leads to increase in the viscosity of the oil and thereby affects the cooling performance (Said et al., 2013). Canale et al. (2005) showed that the cooling performance of castor and soya bean vegetable oils deteriorated with increase in oxidation time as compared to the performance of mineral oil. The oxidation and thermal stability of vegetable oils can be improved by several techniques such as chemical modification, genetic modification and the use of anti-oxidants (Otero et al., 2017;Fox and Stachowiak, 2007). ...
... The maximum cooling rate (CR max ), the cooling rate at 705 C (CR 705 ) and 550 C (CR 550 ) are significantly higher for chemically treated waste sunflower and refined sunflower oil which is beneficial for avoiding pearlitic transformation and the nose of the TTT diagram thereby producing complete martensite in the final microstructure. The shortening of vapor blanket stage and increased cooling rates can be attributed to the presence of volatile compounds in the waste sunflower oil (Canale et al., 2005). The cooling rates at 300 C (CR 300 ) and 200 C (CR 200 ) were comparatively lower for chemically treated waste sunflower oil and refined sunflower oil. ...
Article
The growing concern to minimize the use of petroleum derived mineral oil in heat treatment industries has led to the search for alternative eco-friendly quenchants. Although vegetable oils seem to be a viable option, the higher cost and inferior thermal and oxidation stability has limited their application in heat treatment industry. The reuse of waste cooking oils for heat treatment purposes would not only make quenchants cost-efficient but also environmental-friendly. In this study, the cooling performance of waste sunflower cooking oil was assessed and compared with that of unused sunflower cooking and mineral oils. The waste sunflower oil was made suitable for quenching by cleaning and chemical treatment. The experiment was conducted using an Inconel 600 standard probe according to ISO 9950 and ASTM D 6200 standards. The thermal history acquired while quenching of the probe was used to estimate the surface heat flux transients. The results indicated that the chemically treated waste sunflower cooking oil had a higher cooling performance than that of unused sunflower and the mineral oils. A good agreement was found between the heat flux transients and hardness data obtained with the quenched AISI 4140 steel probe. The simulation of temperature and hardness distribution indicated more uniform distribution along the length of the probe indicating more uniform cooling with chemically treated waste sunflower oil.
... The only drawback with vegetable oils is that they have inferior thermal and oxidative stabilities. Vegetable oils degrade faster than mineral oil and hence, have limited application as a quench medium [3][4][5]. ...
Conference Paper
Quenching is one of the most basic and widely used heat treatment processes. Mineral Oil or petroleum oil base stocks are the conventional quench media used for quench hardening heat treatment since the 19th century. However, mineral oils are not environment friendly as they are toxic, nonbiodegradable, and non-renewable. Many alternative ecofriendly quenchants have been developed to replace mineral oil such as vegetable oils, polymer quenchants, and nanofluids. Although most of the vegetable oils show superior cooling performance to mineral oil, their practical application is limited owing to their high cost of production and low thermal stability. In this study, the kitchen coconut oil was chemically treated and its cooling performance and heat transfer characteristics were assessed and compared with that of refined coconut oil and mineral oil. The thermophysical properties of chemically treated waste cooking oil were found to be higher than refined and mineral oils. Chemically treated oil showed better wettability. The quenching experiments were conducted using an Inconel 600 standard probe according to ISO 9950 and ASTM D 6200 standards. The vapor blanket stage was shorter for the chemically treated oil as compared with refined and mineral oils. Inverse heat conduction problem (IHCP) was solved for estimating heat flux transients from the temperature data and thermo-physical properties of the Inconel probe. The average peak heat flux was highest for chemically treated oil compared to both refined coconut oil and mineral oil.
... Canale et al. showed the relationship between the unsaturated fatty acid concentration and the changing of viscosity during oxidization. The viscosity of soy-bean oil in that the ratio of unsaturated acids is quite high increased more than twofold, the increasing in case of petroleum-based oil was only +2.1% [3]. But the reasons why these could be a potentially alternative quenching media instead of mineral ones are − the Leidenfrost-effect is missing in case of many type of these, − regeneratory, and − eco-friendly. ...
... In addition, some works has been interested in studies of the cooling behavior in some vegetable oils, as is Soybean [11,12], Castor oil [13] and others in the heat conductivity [14,15]. The results in this study coincide that the vegetal oils would be especially suitable for quenching of the carbon steels due to the high boiling point. ...
Article
Full-text available
The AISI 1045 is steel used in different applications due to high mechanical properties options. This material is commonly hardened through the quenching treatment. In the quenching are used different substances like quenching media to improve high mechanical properties. In this work, quenching treatments were conducted to study the effect of the water and the vegetable oil like quenching media on the coefficient of friction (COF), wear rate, hardness and microstructural behavior of the AISI 1045 steel. The quenching treatments were heated at 850° C in an electric furnace, and sustained for 40 minutes until to achieve a homogeneous structure. The quenching media used were Water, Soybean oil, Sunflower oil and Canola oil. The results suggested that the use of vegetable oils as quenching media favored the reduction of the COF, as well as, the wear rate in comparison with steel in commercial condition (without hardening) and quenched in water steel. In particular, was demonstrated that using the sunflower oil is possible to obtain microstructures consistent in fine pearlite and bainite and to obtain low COF and wear rate values.
... Vegetable oils have been studied recently for applications quench, especially in the formulation of the basic fluids of cooling, due to the advantages of being inherently biodegradable and renewable source. However, its instability of oxidation and its narrow range of viscosity are the main obstacles in the use of vegetable oils as a quenchant, Canale (2005). ...
Conference Paper
Full-text available
Much of all energy consumed worldwide comes from petroleum, coal and natural gas. These sources are limited and estimated to be exhausted in the near future. For this reason, the search for alternative energy sources is extremely important. In this context, the vegetable oils are presented as an alternative study. Analysis of vegetable oils by traditional physical-chemical methods can introduce errors which are often due to deficiencies inherent in the methodology. The fatty acid composition as well as their derivatives, is clearly an issue paper on the physico-chemical properties of vegetable oils and their various applications. The gas chromatography (GC) is the analytical method commonly used in determining the composition of fatty vegetable oils. The Hydrogen Nuclear Magnetic Resonance (NMR H 1) has been very effective in a variety of quantitative analytical purposes related to the chemistry of vegetable oils. In this study, it was proposed an alternative method for determining the average molecular weight, iodine value, saponification number and acid value, and to determine the fatty acids linolenic, linoleic, oleic and saturated (palmitic and stearic acid) of the studied oils (cotton, canola, sunflower, corn and soybeans). The method was created from the equations that consider the spectrum of NMR H 1. This method uses the area of the protons (for integration) and provides equations for quantitative determination of unsaturated fatty acids present in the oils studied. The results showed that it is possible to use the NMR H 1 with good correlation compared with the official method.
Article
Mineral oils used in the heat treatment industry are derivatives of non-renewable petroleum fuel and are toxic and non-biodegradable. Vegetable oils are an ideal substitute for mineral oil due to their superior heat transfer characteristics and eco-friendliness. However, the initial cost of vegetable oils is very high. In addition, the maintenance cost of vegetable oils would be higher due to their poor thermal and oxidative stability than mineral oil. In this context, recycling and reusing waste cooking oil could be a cheaper and eco-friendly alternative. In this study, the fatty acid methyl ester (FAME) produced from the waste sunflower cooking oil through transesterification was blended with sunflower and mineral oils at various proportions. The cooling characteristics of the FAME/oil blends were assessed using the cooling curve analysis according to ASTM D6200 and ISO9950 standards. A solution to the inverse heat conduction problem was used to estimate the spatiotemporal metal/quenchant interfacial heat flux. The uniformity of heat flux was analyzed. The results indicated that blending waste cooking oil-derived FAME in sunflower oil up to 60 vol.% and mineral oil up to 50 vol.% provided comparable cooling characteristics to pure oils. The estimated heat flux transients showed a marginal decrease in peak heat flux for FAME blends in sunflower oil, whereas an increased peak heat flux with mineral oil. The FAME blends less than 60 vol.% in sunflower oil showed higher cooling uniformity. With mineral oil, the blend proportion of up to 50 vol.% increased cooling uniformities compared to pure oil. The characteristic cooling time (t85) increased with the increase in FAME blends in oils. However, the distribution of t85 in the quench probe was uniform for FAME/oil blends.
Chapter
Holmberg (2001) has defined natural surfactants as compounds that originated from renewable resources like plants or animals and are known as polar lipids.
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Growing concerns over the hazardous impact of mineral oil-based industrial quench media on human health and the environment have forced researchers to seek renewable and non-hazardous alternatives. Non-edible vegetable oil-based quench media are perceived to be a potential replacement for mineral-based industrial quench media. The present work focuses on assessing the cooling performance of neem oil as compared to commercial hot oil quench media. Inconel and steel probes were used to characterize the cooling performance of these quench media maintained at bath temperatures 100 °C, 150 °C and 200 °C. The heat extraction rates and uniformity of heat extraction in Inconel probes quenched in neem oil were observed to be substantially higher at all bath temperatures. The hardness of AISI 52100 steel probe quenched in neem oil at all bath temperatures was observed to be higher. The pearlitic microstructure was observed in the steel probe quenched in hot oil maintained at 200 °C bath temperature. In contrast to this, a mixture of bainite, martensite and carbide was observed in case of steel probes quenched in neem oil maintained at 200 °C. Oxidation experiments revealed that neem oil is susceptible to an increase in viscosity due to oxidation. An increase in the viscosity by about 15% was observed in the case of neem oil as compared to only 4% increase in viscosity of hot oil. However, after an initial increase, the viscosity of neem oil stabilized and further no significant change in viscosity due to oxidation were observed. Oxidation had no significant effect on the cooling performance hot neem oil quench medium, and thus, it can be considered as an effective replacement for hot oil.
Article
The motivation to reduce industrial dependence of petroleum-derived products has highlighted the possibility of vegetable oils as cooling media for quenching operations. In the present work, the performance of vegetable oils applied to quenching carbon and alloy steels at different bath temperatures was analyzed, with the goal of assessing the influence of quenchant type and temperature on the residual stress state produced after quenching. Natural soybean and sunflower oils, as well as commercial mineral quenching oil, were chosen for investigation. First, the cooling behavior during quenching was studied using bath temperatures of 25, 40, 60 and 80 °C. Subsequently, Vickers microhardness profiles were obtained along the cross-section of heat treated samples and residual stresses were determined by X-Ray Diffraction for all tested materials. The vegetable oils selected for analysis produced hardening depths equivalent to the commercial mineral oil when quenching AISI 4340 alloy steel and lower absolute residual stress values.
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Following a review of commonly-used quenchants and the factors which influence their selection and behavior, the role of high-performance accelerated quenching oils is highlighted. Their formulation with additives which enhance cooling characteristics while minimizing unwanted side-effects involves a variety of laboratory assessments. In particular, an accelerated aging technique has been developed which permits evaluation of the effect of service conditions.
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The cooling curves of silver cylinder quenched in several samples of pure hydrocarbon prepared by the fractional distillation and other chemical operations from mineral oils were measured. The results are as follows: Among the oils of the same series, the larger the molecular weight is, i.e. the more the flushing point and the viscosity rise, the higher are the characteristic temperature and the beginning temperature of the convection stage. Among oils of nearly the same molecular weight, the oils consisting of hydrocarbons not of paraffin series have higher characteristic temperatures, higher begining temperatures of the convection stage and higher cooling velocity in the convection stage compared to the oils consisting of hydrocarbons of pure paraffin series. It seems that the cause of these facts is attributed to the vapor pressure, the boiling point, the ability of adsorption of constituent molecules and the temperature coefficient of viscosity of oils.
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To judge liquids for steel hardening, normally special test specimens are quenched by means of immersion. Characteristics are taken from temperature-time curves, which are picked up in the sample center. These characteristics (i.e. temperature of transition from filmboiling to nucleate boiling – LEIDENFROST-Temperature – and cooling rates) serve as criterions for the judgement of quenching effect. The effect of sample characteristics (geometry and material) upon characteristic values of the cooling curve was determined. Hence a proposal to design a test specimen was derived. This specimen (Chromenickel-steel-cylinder, diameter 15 mm, length 45 mm, rounded edges) presents of all examined configurations a very good possibility to a precise judgement of quenching media as well as chances to estimate the quenching process in case of steel hardening. As common quenching tests (with a single – central – hot junction) do not allow to draw conclusions referring to steel hardening, an additional method was developed to calculate the surface-temperature dependent heatflux density (respectively heattransfer coefficient) from three temperature-time-curves, measured on different radii of the sample cylinder. The reliability of this method was proved (differential method according to Binder-Schmidt). Zur Beurteilung der Eignung flüssiger Medien für die Stahlhärtung werden üblicherweise spezielle Prüfkörper in diesen Medien tauchabgeschreckt. Aus den im Probenzentrum erfaßten Temperatur-Zeit-Verläufen werden Kennwerte gewonnen, die als Beurteilungskriterien für die Abkühlwirkung dienen (z. B. Übergangstemperatur vom Film- zum Blasensieden (LEIDENFROST-Punkt) und Abkühlgeschwindigkeiten). Es wurde der Einfluß der Probekörpereigenschaften (Geometrie und Werkstoff) auf die Kenngrößen der Abkühlkurven untersucht. Daraus wurde ein Vorschlag zur Gestaltung eines Prüfkörpers abgeleitet. Dieser Prüfkörper (Chromnickel-Stahl-Zylinder, mit den Abmessungen Ø 15 × 45 mm und gerundeten Kanten) bietet von allen untersuchten Konfigurationen sowohl eine sehr gute Möglichkeit zur genauen Beurteilung von Abkühlmedien als auch die Möglichkeit, die Abkühlung bei der Stahlhärtung abzuschätzen. Da die Aussagefähigkeit gängiger Abschreckversuche (bei einer zentralen Temperaturmeßstelle) hinsichtlich der Stahlhärtung sehr begrenzt ist, wurde zusätzlich ein Verfahren entwickelt, das aus drei, auf verschiedenen Zylinder-Radien ermittelten, Temperatur-Zeit-Verläufen die oberflächentemperaturabhängige Wärmestromdichte (bzw. Wärmeübergangszahl) berechnet. Die Zuverlässigkeit des Verfahrens wurde anhand von Kontrollrechnungen (explizites Differenzenverfahren nach Binder-Schmidt) nachgewiesen.
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This global review examines methods of measuring quenchant cooling power (including existing and proposed standard tests) and of assessing the distinct hardening power, which takes account of the steel to be hardened. Recently, new ways of determining hardening power, based on cooling-curve data for quench media, have been introduced in order to aid optimal quenchant selection.
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Quench oil serves two primary functions, i.e., facilitates hardening of steel by controlling heat transfer during quenching, and it enhances wetting of steel during quenching to minimize the formational gradients, which may lead to increased distortion and cracking. A discussion covers the physical properties of quench oils, i.e., viscosity, water content, flash point, and acid number; sludge formation, which is one of the greatest problems with quench oils; elemental analysis; and the GM Quenchmeter ("Nickel Ball") test.
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Worldwide there has been a current interest in the use of biodegradables oils, mainly from vegetable rather them petroleum sources due to environmental aspects. In this way the purpose of this work was to study the castor oil as quenchant. Several tests including cooling rate curves have suggest that castor oil can be used as an alternative quenchant.
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Viscosity, oxidative stability, deposit formation, volatility, lubricity and additive compatibility of castor oil (88+% ricinoleic) were compared to super-refined mineral oil (SRMO) and high oleic sunflower oil (HOSO). A satisfactory viscosity index (VI) of 90 and the extraordinarily high viscosity of castor oil can be related to hydrogen bonding of hydroxy monounsaturated triglycerides. When oxidized in thin film microoxidation test on a steel surface at 225°C under controlled air flow, castor oil showed deposit forming tendencies tower than HOSO but much higher than SRMO. Both vegetable oils had low volatility and demonstrated similar high molecular weight oxidation product formation tendencies at 175°C. Castor oil solubilized higher concentrations of antioxidants, but the oxidative stability of the formulation was lower when compared to HOSO. Without additives castor oil was comparable to other vegetable oils and superior to SRMO in performance on the four-ball wear tester.
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Based on the interpretation of the high-resolution13C nuclear magnetic resonance spectra of 15 spreading fats, baking fats, vegetable creams and an infant formula, it is possible to decide whether the sample contains butterfat, lauric oils, partially hydrogenated fat, linoleic acid or linolenic acid. The data have been interpreted in a semiquantitative manner, and this provides an insight into the nature of the material present in each sample.
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Vegetable oils and fats are important constituents of human and animal foodstuffs. Certain grades are industrially used and, together with carbohydrates and proteins, are important renewable resources compared to fossil and mineral raw materials, whose occurrence is finite. In concepts for new products, the price, performance, and product safety criteria are equally important and have a correspondingly high importance right at the start of product development. To ensure a high degree of product safety for consumers and the environment, renewable resources have often been shown to have advantages when compared with petrochemical raw materials and can therefore be regarded as being the ideal raw material basis. Results from oleochemistry show that the use of vegetable fats and oils allows the development of competitive, powerful products, which are both consumer-friendly and environment-friendly. Recently developed products, which fit this requirement profile, are the anionic surfactants cocomonoglyceride sulfate and the nonionic sugar surfactant alkyl polyglycoside. These products are used especially as mild surfactants in cosmetic formulations. In polymer applications derivatives of oils and fats, such as epoxides, polyols, and dimerizations products based on unsaturated fatty acids, are used as plastic additives or components for composites or polymers like polyamides and polyurethanes. In the lubricant sector fatty acid- based esters have proven to be powerful alternatives to conventional mineral oil products.