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LIQUID BIOFUELS IN PACIFIC ISLAND COUNTRIES

Authors:
LIQUID BIOFUELS IN
PACIFIC ISLAND COUNTRIES
April 2007 SOPAC Miscellaneous Report 628
Jan Cloin
with contributions from
Allison Woodruff & Daniel Fürstenwerth
Copies of this report can be obtained from the:
SOPAC Secretariat
Private Mail Bag
GPO, Suva
Fiji Islands
Phone: (679) 338 1377
Fax: (679) 337 0040
Website: http://www.sopac.org
Cover page photo: “Island Fuel” bowser in Vila, Vanuatu belonging to Tony Deamer who retails filtered Coconut Oil
Fuel blends to motorists (Source: SOPAC)
Liquid Biofuels in Pacific Island Countries – SOPAC Miscellaneous Report 628 2
LIQUID BIOFUELS IN
PACIFIC ISLAND COUNTRIES
April 2007 SOPAC Miscellaneous Report 628
Liquid Biofuels in Pacific Island Countries – SOPAC Miscellaneous Report 628 3
ACKNOWLEDGEMENTS
The author is grateful for the essential contributions of: William Burnyeat, Charlie Blair, Vincent
Bowry, Patrice Courty, Tony Deamer, Intiyaz Khan, David Parmenter, Ken Roberts, Gilles
Vaïtilingom, and Muaasua Joseph Walter. Thank you for sharing your knowledge and experience!
Thanks to Allison Woodruff for providing Chapter 4 on the impact of biofuels on macro-economics
of Pacific Island Countries. Thanks to Daniel Fürstenwerth for contributing content on the
additional cost of using biofuel in engines as part of Chapter 2. Thanks to Dr Gilles Vaïtilingom for
peer-reviewing and to Mereseini (Lala) Bukarau for editing this publication.
Liquid Biofuels in Pacific Island Countries – SOPAC Miscellaneous Report 628 4
TABLE OF CONTENTS
EXECUTIVE SUMMARY ...................................................................................................................................................10
1. INTRODUCTION AND BACKGROUND ........................................................................................................................12
2. VEGETABLE OIL AS A DIESEL SUBSTITUTE.............................................................................................................14
2.1 Vegetable Oil Fuel Technology.............................................................................................................................14
2.2 Pure vegetable oils in unmodified engines ...........................................................................................................15
2.3 Pure coconut oil in modified engines ....................................................................................................................16
2.4 Other pure vegetable oils in diesel engines..........................................................................................................18
2.5 Quality standards for vegetable oil fuels...............................................................................................................19
2.6 Additional costs of using vegetable oil in diesel engines ......................................................................................20
2.7 Small-Scale rural coconut oil fuel production........................................................................................................22
2.8 The Use of Biodiesel in Compression Ignition Engines ........................................................................................26
2.9 Conclusion............................................................................................................................................................27
3. ETHANOL AS A PETROL SUBSTITUTE ......................................................................................................................28
3.1 The production of Ethanol.....................................................................................................................................28
3.2 Sources for Ethanol Production............................................................................................................................29
3.3 Properties of Ethanol as a fuel..............................................................................................................................29
3.4 The use of Ethanol blends in petrol vehicles ........................................................................................................30
3.5 The use of Ethanol blends in diesel vehicles........................................................................................................31
3.6 The cost of Ethanol production.............................................................................................................................31
3.7 Conclusion............................................................................................................................................................31
4. ECONOMIC IMPACTS OF BIOFUEL............................................................................................................................32
4.1 Introduction – Pacific Island Country balance of payments situation....................................................................32
4.2 Potential for Coconut (Oil) Production in the Pacific.............................................................................................34
4.3 The case for import substitution............................................................................................................................35
4.4 Case Study: Fiji’s Potential for Import-Substitution of Fuel...................................................................................38
4.5 Conclusion............................................................................................................................................................41
5. ENVIRONMENTAL IMPACTS OF BIOFUEL.................................................................................................................42
5.1 Greenhouse Gas Emissions.................................................................................................................................42
5.2 Energy Balance ....................................................................................................................................................43
5.3 Other Emissions ...................................................................................................................................................44
5.4 Fuel Contamination...............................................................................................................................................44
5.5 Large Scale Plantations........................................................................................................................................44
5.6 Food versus Fuel..................................................................................................................................................45
5.7 Biofuels and the future..........................................................................................................................................45
5.8 Conclusion............................................................................................................................................................46
6. PACIFIC ISLAND BIOFUEL EXPERIENCES................................................................................................................47
6.1 Marshall Islands....................................................................................................................................................47
6.2 Vanuatu ................................................................................................................................................................48
6.3 Samoa ..................................................................................................................................................................49
6.4 Fiji Islands.............................................................................................................................................................50
6.5 Solomon Islands ...................................................................................................................................................51
6.6 Kiribati...................................................................................................................................................................51
6.7 Papua New Guinea...............................................................................................................................................52
6.8 Price levels of diesel and CNO blends in the region.............................................................................................53
6.9 Conclusion............................................................................................................................................................54
7. CONCLUSIONS AND RECOMMENDATIONS..............................................................................................................55
7.1 Conclusions..........................................................................................................................................................55
7.2 Recommendations................................................................................................................................................56
BIBLIOGRAPHY................................................................................................................................................................57
RECOMMENDED WEBSITES ON BIOFUEL....................................................................................................................61
GLOSSARY.......................................................................................................................................................................62
ANNEXES
Annex 1: Vegetable Oil Fuel Standard DIN V 51 605.................................................................................................64
Annex 2: Philippine Biodiesel Standard......................................................................................................................65
Annex 3: Ethanol Fuel Standards...............................................................................................................................66
Liquid Biofuels in Pacific Island Countries – SOPAC Miscellaneous Report 628 5
LIST OF FIGURES
Figure Title Page
1 Average diesel prices landed in the Pacific 1960-2006 at constant prices 13
2 Operation of an indirect and direct injection engine 15
3 Overview of the biofuel choices for compression ignition (diesel) engine 16
4 Dual fuel system in Fiji, Welagi community generator 16
5 Vegetable oil conversion kit 17
6 Jathropa Plant 18
7 Additional cost per litre of vehicles running on coconut oil 21
8 Copra Cutter 22
9 Expeller and filter press 23
10 Grated coconut drying for DME processing 24
11 DME press with coconut oil produced 24
12 300-litre Biodiesel Processor 26
13 Ethanol Plant with distillation columns 28
14 Flex Fuel vehicle launched by Saab cars in 2005 30
15 Average Coconut oil and diesel prices in the Pacific 1960 – 2006 34
16 Diesel Fuel Price Breakdown for the Fiji Islands 37
17 Fiji Trade deficit 1987 – 2004 38
18 World Sugar Prices 1980 – 2004 39
19 The stages of the carbon cycle 42
20 RMI truck that ran on coconut oil for three years 47
21 UNELCO generators in Port Vila running on coconut oil blend 48
22 EPC service truck running on coconut oil blend 49
23 KCMC copra mill in Kiribati biofuel tank 52
24 Boat powered with indirect injection engine from China run on coconut oil by National
Fisheries College 52
25 Selected regional prices of coconut oil, diesel and blends 54
LIST OF TABLES
Table Title Page
1 Physical properties of selected vegetable oils 19
2 Yields of Ethanol per hectare from various crops 29
3 Properties of Petrol and Ethanol 29
4 Pacific island country trade balance 32
5 Pacific island petroleum imports 33
6 Coconut oil production potential and exports 35
7 Impact of oil price increase on Pacific island economies 36
8 Impact on Pacific island country imports by replacing diesel with coconut oil 36
9 Fiji projected petroleum consumption up to 2025 38
10 Total impact of replacing petrol with ethanol in Fiji 41
11 Carbon emissions of ethanol production for different crops 42
12 Energy balance for ethanol from different crops 43
13 Energy balance for biodiesel and vegetable oil from different crops 44
Liquid Biofuels in Pacific Island Countries – SOPAC Miscellaneous Report 628 6
ACRONYMS
ACP EU member states in Africa, Caribbean and Pacific
ADB Asian Development Bank
ASTM American Standards and Measurements Bureau
APCC Asian Pacific Coconut Community
B20 Blend of 80% diesel and 20% biodiesel
C10 Blend of 90% diesel and 10% filtered coconut oil
CDM Clean Development Mechanism
CIDA Coconut Industry Development Authority, Fiji
CIRAD Centre de co-opération internationale en recherche agronomique de développement
CNO Coconut oil
COPS Copra Oil Production Samoa
CO2 Carbon Dioxide
EPC Electric Power Corporation, Samoa
DME Direct Micro Expelling, a method to produce virgin coconut oil
DIN Deutsche Industrie Norm, German Industrial Norm
DI Direct Injection, a fuel system for compression ignition engines
E10 Blend of 10% ethanol and 90% petrol
EMA Engine Manufacturers Association
EN European Norm
EU European Union
FFA Free Fatty Acids
FSC Fiji Sugar Corporation
F$ Fiji Dollar
GDP Gross Domestic Product
GEF Global Environmental Facility
GHG Greenhouse Gas
IDI Indirect Injection, a fuel system for compression ignition engines
IEA International Energy Agency
IMF International Monetary Fund
LTA Land Transport Authority, Fiji Islands
KCMC Kiribati Copra Milling Company
KOIL Kiribati Oil Company Limited
kVA Kilo Volt Ampere, a measure of apparent power
kW Kilo Watt, a measure of real power
MJ Mega Joule
NOx Nitrous Oxides
PIC Pacific Island Country
PIEPSAP Pacific Island Energy Policy and Strategic Action Planning
PIFS Pacific Islands Forum Secretariat
PIREP Pacific Island Renewable Energy Project
PNS Philippine National Standard
PNG Papua New Guinea
PNG SDP Papua New Guinea Sustainable Development Programme
PPIACO Producer Price Index All Commodities
Liquid Biofuels in Pacific Island Countries – SOPAC Miscellaneous Report 628 7
PROALCOOL Brazilian Government national Ethanol fuel programme
RESCO Rural Energy Service Company
RON Research Octane Number
SNPL Samoa Niu Products Limited
SOPAC Secretariat of the Pacific Islands Applied Geoscience Commission
SOx Sulphur Oxides
SPC Secretariat of the Pacific Community
SPD South Pacific Distilleries, Fiji Islands
SPS Special Preferential Sugar agreement between ACP and EU under the Sugar Protocol
STP Solomon Tropical Products, Solomon Islands
SVO Straight Vegetable Oil
TORBA Province of Torres and Banks Islands, Vanuatu
UK United Kingdom
UNCTAD United Nations Conference on Trade And Development
UNDP United Nations Development Programme
UN United Nations
UNELCO Vanuatu’s Power Utility
USP University of the South Pacific
US United States
US$ United States Dollar
VAT Value Added Tax
WB World Bank
Liquid Biofuels in Pacific Island Countries – SOPAC Miscellaneous Report 628 8
BIOFUEL CONVERSION FACTORS
Energy Content
Product Value
Ethanol 21.1 MJ/litre
Petrol 31.6 MJ/litre
Coconut Oil 35.0 MJ/litre
Biodiesel 34.0 MJ/litre
Diesel 41.0 MJ/litre
Density / Extraction Rates
Density of Petrol 0.73 kg/litre
Density of Diesel 0.84 kg/litre
Density of copra oil [kg/l] 0.915
Extraction rate of copra oil mill [%] 57-62%
Extraction rate of copra minimill [%] 50-55%
Coconut Conversion Factors (1,000 Coconuts) – Metric
Coconut Product Weight [tonnes]
Coconut 1.2
Husks 0.39
Shells 0.17
Cocowater 0.24
Green Copra 0.37
Dry Copra 0.2
Copra Meal 0.08
Copra Oil 0.12
1 m3 copra 0.53
1m3 copra meal 0.47
Coconut Conversion Factors (1,000 Coconuts) – Imperial
Coconut Product Weight [lbs] [tons]
Coconut 2646 1.323
Husks 860 0.430
Shells 375 0.187
Cocowater 529 0.265
Green Copra 816 0.408
Dry Copra 441 0.221
Copra Meal 176 0.088
Copra Oil 265 0.132
1 m3 copra 1169 0.584
1m3 copra meal 1036 0.518
Metric to Imperial
Weight 1.10 2 short tons / metric tonne 907.4 kg / ton
Weight 2.21 lb / kg 0.454 kg / lb
Volume 0.264 litre / gallon 3.78 litres / gallon
Liquid Biofuels in Pacific Island Countries – SOPAC Miscellaneous Report 628 9
Liquid Biofuels in Pacific Island Countries – SOPAC Miscellaneous Report 628 10
EXECUTIVE SUMMARY
The volatile world market prices for fossil fuels in the past years have significantly increased
interest in the development of indigenous sources of energy in the Pacific islands. As part of their
resources governance strategy, many Pacific island Governments are looking into the use of local
biomass resources to replace traditionally imported fuels such as petrol and diesel with biofuels.
This report gives an overview of biofuel technology, activities, experiences and key achievements
in the Pacific region with regard to efforts to develop alternative fuel.
Experiences in the region show a niche for vegetable oil, especially coconut oil, fuel blends with
diesel or kerosene, in certain cases, but will lead to additional maintenance and repair cost.
Vegetable oil fuel that respects quality standards such as DIN 51 605 can be used in blends in
indirect injection engines only. For use of vegetable oil blends in direct injection engines,
modifications to the engine must be implemented and special operating load characteristics need
to be followed. Modification of engines can lead to high up-front cost for a car or generator,
however the additional repair cost of not following standards, suitable types of engines and
operational characteristics are significantly higher over the life cycle of the engine.
If vegetable oil is converted into biodiesel by esterification, following standards such as PNS 2020
or equivalent, it can be used in virtually any engine with no adaptation. The cost of small-scale
esterification of vegetable oil is estimated at US$ 0.3 – 0.6 per litre depending on the size of
operation and requires importing methanol, required for the esterification reaction. Small-scale
biodiesel can supply fuel for ships and trucks on remote islands where fuel prices are high,
provided there is sufficient management capacity to run a biodiesel conversion plant.
Ethanol produced from sugar cane and starchy crops can partly replace petrol as a fuel. The
production of ethanol following the proposed ANZ Standard (or equivalent) can replace petrol in
vehicles up to 10% with no modification and up to 22% with some modifications according to the
model and year of production.
There are no quality standards for biofuels in any of the Pacific Island Countries whereas it is
widely acknowledged that this would greatly facilitate market acceptance. In order to achieve
sustainable indigenous biofuel industries, it is imperative to enhance regional co-operation and
information sharing and to establish quality standards on a national level. It is also imperative that
guidelines for appropriate production methods are agreed upon, taking into account the total
environmental impacts of biofuel production, use and the creation of side products.
Biodiesel from coconut oil and the production of fuel ethanol will not take off unless governments
assist with these developments at prices below US$ 100 per barrel of oil. Government support in
the form of tax incentives, partial duty concessions, investment promotion and public-private
partnerships can significantly advance a biofuel industry.
Most countries in the Pacific region have the resources to produce large amounts of coconut oil-
based fuels, while the larger countries also have a vast potential for the production of ethanol.
30% of all regional transport fuels could be replaced by biofuels in 2015, if plantations are revived
and industries restructured.
Economic advantages of indigenous biofuels include reduction of energy import dependence,
increasing economic resilience, an improvement of the balance of trade and support to local
farmer prices. It is suggested that not all fossil fuel duties are waived for biofuels as the overall
impact on the country’s finances might be negative, if subsequent losses of agricultural exports
are also taken into account.
Biofuels are part of the solution to make the Pacific countries’ energy supply more renewable and
will pave the way for a cleaner environment, creation of jobs and a more resilient economy.
Liquid Biofuels in Pacific Island Countries – SOPAC Miscellaneous Report 628 11
1. INTRODUCTION AND BACKGROUND
In the past few years, there has been an increasing interest in biofuels to replace imports of fossil
fuel to Pacific Islands Countries. In the European Union and Japan biofuel industries have mainly
emerged because of environmental concerns and commitments to the Kyoto Protocol. In the
United States and Brazil biofuel has become mainstream for reasons of energy security and
reduction of dependence on oil imports. Finally, in countries like Australia and Russia, biofuels
have developed to support prices that farmers receive. Currently it is countries like India, the
Philippines, Malaysia and Indonesia that are fast-tracking biofuel industry developments through
a combination of concerns for energy security, assistance to farmers and environmental
concerns.
The significant targets that all these countries have set are having impacts on both the vegetable
oil and sugar world market prices, as well as having a tempering effect on crude oil prices [43]. At
the same time environmental concerns with regard to the impact of large-scale palm plantations
that are taking the place of indigenous forests have become part of the mainstream biofuel policy
discussions [33]. These global developments have their impact on markets and initiatives in the
Pacific islands.
The call for the use of locally produced biofuels in the Pacific has been motivated largely by the
desire to reduce dependence on imported fossil fuels. However, as can be read in Chapter 3 of
this report, about the impact of biofuel import substitution on the balance of payments of a country
finds that the impact biofuels can have is rather limited. The once thriving coconut oil sector
during colonial times is an important product for exports. Using it to replace imports of fossil fuels
will also cause total exports to drop. In addition, if duties and excises are waived so as to promote
the use of biofuels, the impact on Government finance might even be negative.
With petrol substitution by ethanol in Fiji or Papua New Guinea, very often it is argued that the
size of the Pacific islands is not sufficient to produce these fuels in large volumes to achieve
economies of scale. Similarly, diesel substitution by biodiesel requires the importing of high
quantities of methanol, while many coconut oil products, with for example organic certification and
Direct Micro Expelling (DME) could target much higher value-added markets than is possible with
biofuels. These high value-added markets are however typically characterised by limited volumes
due to small demand from niche markets.
The emerging demand for cleaner and cheaper fuels in the region will have to create a market for
biofuels that currently does not exist. It will be up to Governments to create the framework of this
niche, as has been the case in other parts of the world.
Recent Regional Developments on Biofuel
Through a combination of international turmoil and supply side constraints, coupled with
consistent high demand, average world oil market prices have been rising consistently since 1999
(Figure 1). This is a historic break from a period of relatively low oil prices from 1987 – 1999.
Simultaneously, Coconut oil as an export commodity has been very volatile on the world market.
The significant price reduction after the relative peak of 1999 has led to disarray in the copra
sector in many Pacific Islands Countries.
The international development of prices led to a number of studies on the use of coconut oil as a
fuel in power generation [44]. For use of coconut oil or palm oil as a biofuel in the transportation
sector, conversion to biodiesel through transesterification is required. The estimated cost of US$
0.3 – 0.6 per litre of this conversion is currently perceived to be too high to make it viable to use
coconut oil as a feedstock.
Liquid Biofuels in Pacific Island Countries – SOPAC Miscellaneous Report 628 12
Figure 1: Average Diesel prices landed in the Pacific 1960-2006 at constant prices
(
Sources: UNCTAD database, PIFS Fuel Price
Monitor
[
6
]
, Federal Bank of St. Louis PPIACO all commodities
p
rice index
)
It is however viable to produce biodiesel from other sources of (waste) oil such as waste cooking
oil. It depends largely on the amount of feedstock available that can be collected at an acceptable
cost whether this can be a viable business opportunity. In many Pacific Islands Countries it has
been found that cooking oil gets all used up and that the only sources of waste cooking oil are
restaurants that generally deep-fry their food, such as fast-food. A certain minimum amount of oil
is needed to make an operation based on waste-oil viable, as is for example the case in O’ahu,
Hawai’i.
Many options exist to utilise biofuels in various blends. The biggest question is however not which
technology will get us to use most biofuels, but where we will get the feedstock to supply the
biofuels. The regional potential has been estimated at about 30% of transport fuels1, assuming
major replanting and restructuring of the industries. On a worldwide scale, scenarios suggest
major difficulties over 10% supply of transportation fuels due to limited arable land and
competition with food markets.
This leads us to the notion that biofuels can and will be part of a sustainable solution to the Pacific
island energy challenges, but will in no way be able to completely replace petroleum products.
Other solutions like hydro power, wind, solar and perhaps in the medium term ocean energy will
also have to play a major role.
Although the term ‘biofuel’ refers to various technologies, in this report we will define biofuels as
liquid energy carriers derived from biomass that can be used in a standard or adapted
combustion engine.
This report will take a look at the underlying technologies first, after which the economic and
environmental impacts of biofuels production and utilisation will be discussed. Finally, some
examples of current biofuel utilisation in Pacific Islands Countries are given and conclusions and
recommendations made on which technology to use and what policy ensures the highest
economic benefits to Pacific Islands Countries.
1 SOPAC inventory at Sub-regional Biofuel workshop Vanuatu, 2005
Liquid Biofuels in Pacific Island Countries – SOPAC Miscellaneous Report 628 13
2. VEGETABLE OIL AS A DIESEL SUBSTITUTE
Liquid biofuels are derived from biomass (trees, grasses, agricultural crops) and have been
prepared to fulfil a specific purpose. Vegetable oils are used to replace fossil diesel fuel, while
ethanol is typically replace petrol (Chapter 3). Other gaseous forms of biofuels such as methane
can be a replacement for natural gas. Also, solid forms of biomass such as wood, wood-products
or agricultural waste product pellets can replace coal in many applications. This report will
however focus on liquid biofuels and its applications in Pacific Islands Countries.
2.1 Vegetable Oil Fuel Technology
The use of vegetables oils as a biofuel finds its application in compression ignition engines.
Another well-known biofuel, ethanol, is a petrol replacement and is applied in spark ignition
engines and will be discussed in Paragraph 2.2.
Compression ignition engines, normally run on diesel, are applied in power generation and
transportation. Vegetable oil was first demonstrated at the world trade fair in Paris in 1900 when
an Otto Engine ran on peanut oil. It was thought then that vegetable oil would be the main source
of fuel. However, large-scale exploration of oil along with its low price in comparison to vegetable
oil, has now made diesel the fuel of choice for more than a century. It is only in periods of history
when there has been a supply shortage of diesel fuel that alternatives were seriously considered
and used. However, after restoration of supply (i.e. after a war or fuel crisis) diesel once again re-
established itself as the fuel of choice through its low price and high availability (See Box 1).
For the initial use of vegetable oil in the diesel engine, a number of obstacles had to be
overcome. Plant oils typically show viscosities ten to twenty times higher than the viscosity of
fossil diesel fuel [29]. This leads to poor fuel atomisation and results in incomplete combustion,
which was attested in 1921.
The extremely high flashpoints of vegetable oils and their tendency for thermal or oxidative
polymerisation aggravate the situation, leading to the formation of deposits on the injector
nozzles, a gradual dilution and degrading of the lubricating oil and the sticking of piston rings. As
a consequence, long-term operation of most pure plant or mixtures of pure plant oils with diesel
eventually leads to engine breakdown. Either adapting the engine or the fuel can solve these
problems.
Liquid Biofuels in Pacific Island Countries – SOPAC Miscellaneous Report 628 14
Box 1: History of Vegetable Oil used as a fuel
The first known use of vegetable oil as fuel for a diesel engine was a demonstration of an engine built b
y
the Otto company and designed to burn mineral oil, which was run off of pure peanut oil at the 1900 World
Trade Fair. While there is no record of Rudolph Diesel, himself, ever experimenting with the use o
f
vegetable oil as a fuel for his engines, he was certainly aware of the possibility. In a 1912 presentation to
the British Institute of Mechanical Engineers, he cited a number of efforts in this area and remarked, "The
fact that fat oils from vegetable sources can be used may seem insignificant today, but such oils ma
y
perhaps become in the course of time be of the same importance as some natural mineral oils and the ta
r
products are now."
Periodic petroleum shortages spurred research into vegetable oil as a diesel substitute during the 1930s
and 1940s, and again in the 1970s and early 1980s when straight vegetable oil enjoyed its highest level o
f
scientific interest. The 1970s also saw the formation of the first commercial enterprise to allow consumers
to run straight vegetable oil in their automobiles, Elsbett of Germany.
A
cademic research into straight vegetable oil fell off sharply in the 1980s with falling petroleum prices and
greater interest in biodiesel as an option that did not require extensive vehicle modifications.
Source: Wikipedia: http://en.wikipedia.org/wiki/Vegetable_oil_used_as_fuel
This chapter will describe both the adaptation of the fuel (biodiesel) and the adaptation of the
engine (modified engine). Paragraph 2.2 will also discuss the option of running certain types of
unadapted engines on pure coconut oil or mixtures of coconut oil with diesel.
Operation of a compression ignition engine
A compression ignition engine operates on the principle of a piston moving in a cylinder. As the
piston moves upwards, it compresses the air and consequently increases the temperature of the
air. The diesel engine has no spark plug (unlike a petrol engine), and injects the fuel directly into
the combustion chamber (direct injection), or injects the fuel in a pre-combustion or swirl chamber
(indirect injection). It is the heat of the compressed air that lights the fuel in a diesel engine.
Figure 2: Operation of an indirect injection (left) and direct injection (right) (Source: [22]).
The injector on a diesel engine is its most complex component and has been the subject of a
great deal of experimentation, in any particular engine it may be located in a variety of places.
The injector has to be able to withstand the temperature and pressure inside the cylinder and still
deliver the fuel in a fine mist. Getting the mist circulated in the cylinder so that it is evenly
distributed is also a problem, so some diesel engines employ special induction valves, pre-
combustion chambers or other devices to swirl the air in the combustion chamber or otherwise
improve the ignition and combustion process [19].
2.2 Pure vegetable oils in unmodified engines
Many studies involving the use of pure vegetable oils (including coconut oil) were conducted in
the early 1980s. Short-term engine testing indicates that vegetable oils can be readily used as a
fuel or in a range of blends with diesel fuel. Long-term engine research however shows that
engine durability is questionable when fuel blends containing more than 20% vegetable oil are
used [1, 7, 26, 27].
The lower iodine value of coconut oil, compared to other vegetable oils, works favourably and
reduces carbon deposits. Nevertheless, positive experiences using coconut oil have only been
found in indirect injection engines, or direct injection engines that operate only on a high load. If
this was not the case, deposits on the pistons, valves, combustion chambers and injectors have
Liquid Biofuels in Pacific Island Countries – SOPAC Miscellaneous Report 628 15
shown to cause severe loss of output power, engine lubricant deterioration or even catastrophic
failure of engines [53].
The theoretical explanation of why indirect injection engines are not subject to the deposit
problems that occur in direct injection engines is related the average combustion chamber
temperature. At idle speed or low loads, for example, the indirect injection combustion chamber is
400-500 oC, whereas in a direct injection engine, the combustion chamber may only be 100-200
oC. Droplets of fuel, especially if these contain vegetable oil, do not have sufficient time to
evaporate in these conditions and can form deposits on all parts of the combustion chamber. If
the temperature of the combustion chamber is sufficiently high, the droplets will evaporate and
hence avoid deposits [34, 53].
Coconut Oil
Waste Oil
Diesel
Compression Engine
Generator / Car
Bio Diesel
Modify Engine:
Dual fuel system
Modify Engine:
A
dapt fuel pump, fuel tank,
filters, injectors.
Figure 3: Overview of the biofuel choices for compression (diesel) engine.
The long-term use of raw coconut oil in unmodified diesel engines is such a specialised activity
that it is not recommended without special technical supervision. Further research needs to be
done to describe and define the key variables in order to minimise modification costs to engines.
Current experiences in Vanuatu in the
transport sector are promising and
deserve follow-up activities in other
Pacific Islands Countries.
2.3 Pure coconut oil in modified
engines
There have been a number of
successful modified diesel engines
that have run on both mixtures of
vegetable oil and diesel as well as
100% vegetable oil. There are mainly
two types of engine modifications that
have been attempted: firstly to add an
extra fuel supply system to the
existing diesel supply and secondly to
adapt the fuel supply system and
injectors. Figure 4: Dual fuel s
y
stem in Fiji, Welagi communit
y
generator
(
Source:
SOPAC).
Liquid Biofuels in Pacific Island Countries – SOPAC Miscellaneous Report 628 16
As coconut oil has up to 10 times higher viscosity than regular diesel at the same temperature,
most engine modifications include a fuel heater. This device heats the fuel up to 70-800C before
injection, using the engine coolant cross flow with the fuel in a heat exchanger. By heating up the
coconut oil, the resulting oil viscosity can approximate the viscosity of diesel [29].
Dual Fuel Systems
Dual fuel systems start and stop on regular diesel. As soon as the engine is operating at rated
temperature, the fuel supply is switched to vegetable oil and just before shutting down, the supply
is switched back to diesel to ensure that the fuel system has diesel ready for a cold start and to
avoid the possibility of any residues in the fuel system.
In some areas there is also an electrical heater incorporated into the fuel tank, to ensure that the
fuel remains liquid, even at ambient temperatures below 25oC. A technical challenge is to ensure
that the return line of the alternative fuel does not cause contamination of the regular diesel. This
can be done through using a third “day” tank that assembles the excess mixture fuel during
switching, or to short-circuit the return line and using an extra pump during operation on
vegetable oil.
A good example of a dual fuel system is used in the village electrification system in Welagi,
Taveuni, Fiji Islands. Welangi uses diesel and copra oil in a dual-fuel system fed into a 45-kVA
diesel generator [10, 11]. As part of a French-funded project, the village obtained a small copra oil
press enabling the local small-scale oil production by means of dried copra. Technically this
system has proven to operate with little problem.
This generator has however suffered from problems related to spare parts but these problems are
not directly attributable to the use of copra oil. The challenge with the system has been to keep it
running on copra oil, as first a cyclone deprived the community of coconuts for 6 months and the
acquisition of coconut oil from other mills proved to be more expensive than regular diesel. The
local production of coconut oil also proved to be a very laborious process that can only be
maintained with a strong community commitment.
Figure 5: Vegetable Oil conversion kit
Source:
Greasel.com).
Because the generator has often only been used for a
small portion of its design load (as low as 17%),
excessive carbon deposits were found in the exhaust
gaskets of the generator. This can cause engine failure
in the long term and could be solved by connecting a
useful extra load such as water pumping or street
lighting, when the generator is running at low load.
In Europe and the United States, the use of dual fuel
systems, mainly in automotive applications, is slowly
developing, through promotion projects such as the
Veggie Van in the US and the VegBurner in the United
Kingdom (UK). These applications have gained wide
publicity. Through a combination of very high taxation on
fuels (particularly in Europe), low vegetable oil prices
(particularly in the US) and growing environmental
concerns, an increasing number of consumers have
acquired an alternative fuel system built in their (diesel)
vehicles. The emissions reductions measured as a result
of the use of these fuels in regular cars have been mixed
as compared with the baseline of regular diesel [30].
Liquid Biofuels in Pacific Island Countries – SOPAC Miscellaneous Report 628 17
Adapted Fuel System
Engines with adapted fuel systems can run on pure coconut oil and use no fossil fuels. Mostly,
they feature adapted fuel injectors, special pumps and extra filters. Especially if the coconut oil is
manufactured locally on a small scale, the quality is not always stable. Therefore regular quality
control and a number of filtering stages are essential to ensuring a long life of this type of system.
Often an electrical operated fuel heating system is incorporated for ambient temperatures below
25oC.
A good example of this is the pilot plant in Ouvéa implemented by the Secretariat of the Pacific
Community (SPC) and Centre de coopération Internationale en Recherche Agronomique pour le
Développement (CIRAD) in the 1990’s. The generator is currently not in use because of supply
problems with locally produced oil. Further feasibility studies have shown a favourable opportunity
for the Lory Co-operation on Espirito Santo in Vanuatu. This study also describes the
incorporation of the use of raw copra oil in a small number of modified taxi engines [44].
It has been shown in a number of Pacific Islands Countries that some types of vehicles can run
on coconut oil without major long-term impact (see also Chapter 6: Pacific Island Biofuel
Experiences).
2.4 Other pure vegetable oils in diesel
engines
As mentioned in 2.1, many experiments have
been undertaken with other types of vegetable
oil. Some promising results were obtained with
using palm kernel oil, Jatropha oil, soybean oil,
sunflower oil and rapeseed (canola) oil.
Depending on their physical properties, these
oils need to be cleaned and refined so that
engines do not experience negative effects
from the use of these oils.
Gums
Crude, unrefined oil contains 1-3%
phospholipids (or 400 – 1200 ppm
phosphorous2). These phospholipids are also
referred to as gums. Gums lead to filters
clogging and have the tendency to form
deposits in the combustion chamber and
empirical evidence suggests it is best to
completely remove gums using a refinery stage.
Figure 6: Jathropha is a plant that is growing in man
y
Pacifi
c
Islands Countries as a hedge or support for vanilla and is widel
y
seen as a promising crop for vegetable oil fuel in the region
(Source: www.jatrhopha.de).
Waxes
Some oils, like sunflower and corn contain waxes, which also can lead to deposits during
combustion; waxes can be removed by winterisation3 or in a refining process using chemicals.
2 The rate of phospholipids is determined by measuring phosphorous content. Roughly 400 ppm phosphorous corresponds to 1% phospholipids.
3 Winterisation is a process of removing components with high melting point (e.g. waxes) from vegetable oils.
Liquid Biofuels in Pacific Island Countries – SOPAC Miscellaneous Report 628 18
Proteins
Unrefined oil contains a certain level of protein that will break down over time. When this
happens, the oil becomes blurry and less viscous, or rancid. The breakdown process is sped up
by higher temperature, exposure to light and the presence of oxygen. After oil has become rancid,
it is less suitable for use as a fuel, having a higher likelihood to block filters and might also lead to
corrosion due to higher acidity.
Free Fatty Acids
Vegetable oil is a series of chains of hydrocarbons which contains up to 10% Free Fatty Acids
(FFA), depending on the production process and state of deterioration. FFAs can be removed by
mixing the oil with caustic soda, turning the FFAs into soapy particles, which can then be filtered
out using a centrifuge.
Temperature
It is important that the vegetable oil used as fuel stays liquid throughout all operational
temperatures of the machine that it is used in. Therefore the solidification point or temperature
where the oil becomes solid is an important parameter. In Pacific climates this is only sometimes
a problem for palm oil and coconut oil, which have their solidification point at 35 OC and 25 OC
respectively.
Iodine Value
An important indicator for the tendency to form engine deposits has been found to be the Iodine
Value. The lower the iodine value, the less tendency the oil has to polymerise in the combustion
chamber of the engine. Another consideration for the type of oil to be used is the typical yield
when the oil is produced on a plantation.
Table 1: Melting points, Iodine Values and typical yields of selected Oils (Source: Journeytoforever.org).
Type of Oil Melting point [OC] Iodine Value Typical Yield [kg oil per ha]
Coconut 25 10 2260
Palm Kernel 24 37 460
Palm 35 45 3260
Castor 18 85 1188
Peanut 3 93 890
Jathropha – 5 96 1590
Rapeseed (Canola) – 0 98 1000
Cotton Seed – 1 105 273
Sunflower – 17 125 800
Soybean 16 130 375
Linseed 24 178 402
2.5 Quality standards for vegetable oil fuels
Based on decades of experiences in Europe with the use of Rapeseed oil in diesel engines, a
vegetable oil fuel quality standard has been established. Annex 1 lists the parameters with
suggested values for vegetable oil as defined in the German DIN 51 605 standard.
Liquid Biofuels in Pacific Island Countries – SOPAC Miscellaneous Report 628 19
A number of coconut oil experiments in the region have failed because of quality problems with
the oil used. The absolute minimum requirements in this German standard will ensure that
problems caused by quality of oil will be kept to a minimum.
2.6 Additional costs of using vegetable oil in diesel engines
[This section is adapted from Daniel Fürstenwerth MSc. Thesis [19].]
As described above, the running of engines that have been designed for diesel fuel, on different
vegetable oil-based fuels can lead to additional wear, maintenance and lubrication oil change.
These additional requirements will also lead to additional operational cost.
SOPAC has been involved in research to establish the additional cost of using vegetable oil fuels
with a case study in the Marshall Islands. The research identified four different cost components,
with options for a more positive estimate, “lucky” and a more conservative estimate, “unlucky”.
Cost of Initial Investment
This category includes additional investment costs necessary when using coconut oil instead of
diesel. In some cases, this refers only to the adaptation of the engine. In other cases, this
category also includes the establishment of an additional fuel supply or additional filtration
system. To calculate cost of initial investment per year, initial investment cost is divided by the
number of years that the engine is expected to be used (“straight-line-depreciation”). This time is
assumed to be 6 years in all cases except in the case of a new power plant, where a lifetime of
ten years is assumed.
Cost of Maintenance
Estimations of the maintenance intervals in the case of using diesel and coconut oil, together with
the amount of running hours (or: kilometres) per year, allows the calculation of incidents in which
a specific maintenance procedure is executed per year. For each type of maintenance procedure
in each case, the cost incurred is estimated. Total costs for each maintenance procedure per year
are calculated and summed up, for the “diesel” case as well as the “lucky” and “unlucky” coconut
oil scenarios. The relevant value of “extra cost of maintenance” is calculated as the difference in
maintenance costs per year between each of the “coconut” scenarios and the “diesel” case.
Cost of Repair in Case of Failures
This category includes the “statistical” costs for failures per year. All probabilities are transformed
into “probability per year”. Because only “extra” probabilities of failures are specified, no repair
costs for the diesel case are considered. For each type of failure in each case, the cost incurred is
estimated. Financial consequences are calculated by multiplying these costs with the
corresponding “probability of failure per year”. The summation for the different types of repair
costs yields the overall value of “cost of repair” in the “lucky” and the “unlucky” scenario.
Cost of Additional Fuel Used
This category includes cost incurred due to increase in fuel consumption. Based on the estimation
of the total amount of diesel used per year (if diesel would be used) and the increased fuel
consumption when using coconut oil, the amount of additional fuel that is consumed per year is
calculated for both the “lucky” and “unlucky” scenario. Only this additional quantity of fuel is
multiplied with the assumed price of coconut oil that applies in the respective application.
Liquid Biofuels in Pacific Island Countries – SOPAC Miscellaneous Report 628 20
With these cost categories, an example was calculated for biofuel use in a vehicle in Marshall
Islands. Figure 7 shows the results with an estimated additional cost per litre for a range of
applications in land transportation. “Individual land transportation” and “professional land
transportation” both represent cases of using small vehicles in urban areas. Specifications of the
cases considered and assumptions made can be found in [19].
Figure 7: Additional cost per litre of vehicles running on coconut oil. (Source: [20])
The extra cost incurred in using coconut oil varies widely. Most striking are very high costs in the
cases of the “city users” in “individual land transportation” (cases 3 and 4), where a “business as
usual” utilization pattern is applied. In these cases, “cost of repair – engine replacement” is the
dominant cost driver. Extra cost is estimated at 2.09 – 4.05 US$/litre in Case 3 while it is 5.56 -
10.78 US$/litre in Case 4. Hence the use of coconut oil in unadapted direct injection engines is
not recommended, as it will lead to extremely high additional costs.
A comparative look at Case 2 and Case 4 of “individual land transportation” allows for a
quantitative assessment of the consequences that a “plug and play” approach of using coconut oil
in an unmodified car has. Users that fit in the category of Case 4 (car with a direct injection
engine, used primarily in the city) will, on average, face substantially higher extra cost per litre
than those that fit in the category of Case 2 (indirect injection engine, primarily used for long
distances). The difference in financial consequences of this “best” and “worst” case of a “plug and
play” approach is a factor of approximately 10.
High extra cost in Case 3 of “individual land transportation” emphasises that adaptation alone is
not a guarantee for favourable financial consequences incurred in the use of coconut oil. High
amount of low load operation and a lack of appropriate maintenance and caution lead to high
risks of fatal engine failures (40% to 80% in five years) that make up for over 70% of the extra
cost per litre.
In “professional land transportation”, extra cost per litre are more than four times as high when
using an adapted engine with a “business as usual” utilization pattern (Case 2; 1.18- 2.32
US$/litre) instead of an “adapted” utilization pattern (Case 1; 0.25-0.51 US$/litre). Cost of engine
Liquid Biofuels in Pacific Island Countries – SOPAC Miscellaneous Report 628 21
replacement is the main cost driver that makes up for the difference and accounts for
approximately 80% of the cost in the “business as usual” case.
Cost of maintenance is 3 to 6 times higher where an “adapted” utilization pattern is applied (0.06-
0.07 US$/litre as opposed to 0.01- 0.02 US$/litre), but is only a minor constituent of the total extra
cost. Thus the calculated quantitative financial consequences of the use of coconut oil clearly
highlight the importance of the utilization and maintenance pattern.
Summary of additional costs of using coconut oil
The findings of this study indicate that there may be significant costs associated with the use of
coconut oil in unadapted engines. These costs might not materialise immediately but can result in
having to replace the engine earlier than what otherwise would be the case. Even in the best case
scenarios with adapted usage and adaptation of the engine, additional costs in the order of 0.25 –
0.50 US$ per litre can be expected. It is therefore important that users only use coconut oil when
there is a significant price differential between coconut oil and diesel fuel. In addition, users are
advised to take the differential cost of coconut oil and diesel to ‘save’ for unexpected extra
maintenance that the use of coconut oil fuel can bring about.
Additional costs in medium- and large-scale power generation are significantly lower per litre as
these machines are under continuous supervision and very often their load can also be controlled
to a certain degree. Estimates on the additional costs in medium- to large-size power generation
in the above study ranged from 4.8 – 9.9 US cents per litre.
2.7 Small-Scale rural coconut oil fuel production
In large urban centres, copra mills have been expelling copra into
copra oil for more than a century around the Pacific. For coconut
oil to be used as a fuel in rural areas cost effectively, it needs to
be produced in the community. The copra that is often exported
to a main island or urban centre is (partly) used to provide
feedstock for copra production.
There are two types of oil expellers suitable for producing coconut
oil. The first way is based on the copra process; the second is
based on Direct Micro Expelled oil.
Copra Oil from a Mini-mill
After the endosperm of the coconut tree ripens, dries and falls
from the tree, nuts are collected and cut in halves. They are then
left to dry in the sun for a period of 2-3 days or dried on a wood
fire, depending on the climate and local customs. The white flesh
from the nut has now only a water content of less than 5%. This is
called dry copra and should be processed as soon as possible to
avoid growing of mould and absorbing moisture from the
surroundings.
Figure 8: Copra Cutter
(
Source:
Tinytech.com).
For processing into oil, chunks of copra are first processed in a
Copra Cutter (see Figure 8). The cutter contains rotating knives
that create little chunks of copra from nut halves.
The grated copra then gets cooked (using steam) and is expelled
using force in a screw press (Figure 9). The expeller produces
Liquid Biofuels in Pacific Island Countries – SOPAC Miscellaneous Report 628 22
copra cake that is a very good fertilizer and feedstock for animals. It also produces 50-55% oil
from a unit of grated copra, depending on the pressure set by the screw press and the
temperature of the grated copra.
Figure 9: Expeller and filter press (Source: Tinytech.com).
After it is pressed, the oil contains up to 5% solids that need to be removed from the oil. First, the
oil is kept in a range of settling tanks for a number of days, in which the solids sink to the bottom
of the tank and are separated from the oil. Then, the oil is put through a filter press as depicted in
Figure 9. Oil that is produced in this way contains up to 3% FFA’s, up to 2% water and particles of
up to 10 micron.
The copra mini mill is powered by a 5-kVA electric motor or a “Listeroid4” diesel engine and is
capable of producing an average of 30 litres of oil per hour. The generator operates on coconut
oil produced by the mill.
The amount of oil produced should be matched with the demand for electricity and the
consumption of the generator. Copra oil can be stored for 6 months with no problems if there is
no humidity and it is not exposed to sunlight.
Operating a mini mill requires technical knowledge and a professional set-up, including trained
technicians able to undertake repair and maintenance. The mill requires at least two people to
operate. A typical mill with tanks and a simple building costs about US$ 25,000.
4 The term “Listeroid” refers to engines that are built along the design of a very robust one cylinder engine from UK manufacturer Lister. Listers are not in original
production anymore but a number of manufacturers in India and China still produce engines along this design.
Liquid Biofuels in Pacific Island Countries – SOPAC Miscellaneous Report 628 23
Coconut Oil from a DME plant
An alternative method for producing oil is the Direct
Micro Expeller5 (DME). Coconuts are collected and
split in halves. The white flesh (wet copra) is
removed with a mechanical grater, which takes fine
strips of wet copra out of the shell.
The wet grated coconut flesh then gets dried on top
of a hot plate until the temperature and moisture
content are optimal for pressing (Figure 10). Under
the hot plate, wood, coconut husks and shells feed
a fire.
After the optimum state of the grated coconut has
been reached, a stainless steel cylinder is filled with
the grated coconut and put under a hand-operated
press.
Figure 11 shows the oil that is produced from the
DME press. It is referred to as cold pressed coconut oil, also known as virgin coconut oil. After
settling of the DME oil and filtering, it can be readily used as a fuel.
Figure 10: Grated coconut dr
y
ing for DME processin
g
(Source: SOPAC).
On the world market, DME fetches a much higher price (1-3 US$/litre) than copra oil (0.5 US$/
litre through its superior composition and quality. It is therefore mainly used for body lotions and
cooking. To use DME oil as a fuel could be called a waste of the oil, however if a community does
not have access to world market through high transport costs, it is a good ‘second best’ option.
Operating a DME is less complex then a mini mill.
The DME plant is operated mechanically and only
uses electricity for grating the nuts. Producing oil
with a DME is very labour intensive and a team of
four people could produce between 25-35 litres per
day.
A DME plant would cost about US$ 10,000 to build,
assuming electricity is already available.
Comparison between DME and Copra Mill
As with many things, there is no solution that fits all
and therefore, DME plants are not better or worse
than a copra mini-mill. While the DME process
requires more labour than the Copra mini-mill, it is
cheaper to build and no great technical know-how
is required to operate the plant.
An added advantage to setting up a DME plant is
the option for the community to produce excess oil
to the preferential markets in the US and Europe.
High quality DME oil has been sold recently to
specialist markets, such as, organic applications.
This brings in the option of bringing electricity to a
community while also creating income
Figure 11: DME press with oil produced
(
Source:
SOPAC).
5 For more information See: Kokonut Pacific http://www.kokonutpacific.com
Liquid Biofuels in Pacific Island Countries – SOPAC Miscellaneous Report 628 24
opportunities. It needs to be assessed however, whether this suits the local demands and needs.
Therefore, both the Mini Mill and the DME plant could be used to produce coconut oil on a remote
island. The mini mill is more efficient and less labour-intensive but requires more trained staff.
DME oil only receives its premium price if the workers are committed to high standards of hygiene
and are prepared to spend long hours in hot conditions, whereas copra is an established and
traditional process that fits into the island style of life.
Box 2: Biofuel Electrification in Villages: The Fiji experience
In 2001, two biofuel projects were implemented by the Secretariat of the Pacific Community (SPC) and
the Fiji Department of Energy. Both villages that produced significant amounts of copra received a
generator that was a dual-fuel system, able to run on both diesel and copra oil (See also Figure 4). In
2006, Fiji Department of Energy requested Partners in Community Development Fiji (PCDF) and
SOPAC to evaluate the socio-cultural aspects and the techno-economic aspects respectively.
The PCDF report concludes amongst others:
“The project could be regarded as unsuccessful because the generators are not operating a
s
intended (with diesel and not coconut oil), in Lomaloma’s case not operating at all; there was little
interaction amongst stakeholders and communication breakdowns were experienced; the technolog
y
was complicated and not understood by the community, operators or technicians; and running the
generators was labour intensive.
However, the advantages of the biofuel project to the communities so far out weighs these
factors. These advantages include better social services, for example the division of labour and nigh
t
time activities (studying, social functions), economic advantages (small businesses starting) and health
(better light for studying). Also the generator uses coconut, a commodity that is a common loca
l
resource and has become valuable again in the eyes of the community, including some neighbourin
g
islands where coconuts are the main source of income.”
The SOPAC report concludes amongst others:
“The biofuel projects in Taveuni and Vanua Balavu have successfully demonstrated the
technical possibility to use coconut oil as a fuel for rural electrification. They have however not resulte
d
in the expected socio-economic development as anticipated. Provision of reliable and affordable
electricity services to the remote communities of Taveuni and Vanua Balavu is a highly valued service
to improve standard of living. Diesel has been found the most appropriate and lowest-cost fuel option fo
r
the provision of electricity at both sites….
Even though thorough feasibility studies on technology and socio-economics have been carrie
d
out before the implementation of the pro
j
ects, the expectations of the villagers and the results of the
p
rojects have not been in line with each other.
Even though the technology worked to some degree, the socio-economic embedding could have been
further optimised to have both communities reap the full benefits of biofuel electrification. In one village,
there was no mill included in the project as during the planning stages, an oil mill was still operating, bu
t
ceased shortly before the generator was installed. In the other village, after the generator was
operating, the revenues from the dalo plantation belonging to the community were much higher than
from copra production, leading to a shift of activities away from copra production. The copra milling with
a small mill turned out to be very labour intensive. These factors led the villagers purchasing diesel from
dalo revenue instead of using copra biofuel.
(Sources: [32, 39])
Liquid Biofuels in Pacific Island Countries – SOPAC Miscellaneous Report 628 25
2.8 The Use of Biodiesel in Compression Ignition Engines
Biodiesel is a standardised fuel that consists of vegetable oil methyl ester. It is a product of pure
vegetable oil that reacts with an alcohol and a catalyst, such as sodium hydroxide. This process
generates two products: glycerine, which can be used in soap production, and vegetable oil
methyl ester, also called biodiesel.
There are two fully developed standards of biodiesel,
ASTM-D 6751 in the US and EN14214 in the EU. The
Philippines have developed their own standards that fit
better with esters from coconut and palm oil (PNS-
2020:2003). Annex 2 states the Philippine standards.
If these standards are followed, the validity of all
manufacturer guarantees stand if used up to 5% [13], with
most manufacturers guaranteeing up to 20%. Individual
manufacturers have declared full support for certain models
operated up to 100% biodiesel (Audi, Mercedes-Benz,
Volkswagen, Volvo). Positive impacts on engines include
increased lubricity and a reduction of visible particles in the
exhaust. Some engines need replacement of rubber hoses
and O-rings, as biodiesel can be slightly abrasive [6, 13].
The use of biodiesel is becoming a more mainstream
practice in the US and the EU. Total production in the EU
grew 35% in 2003 to 3.2 million tonnes and in the US to
83,270 t. It is mostly mixed with regular diesel in low blends.
In Germany alone, there are already 800 biodiesel refuelling
stations. In Hawaii, 1.2 million litres of biodiesel is produced
annually from used vegetable oil and sold as B1 (1%) B20
(20%) or B100, 100 % biodiesel. In the winter time, blend
ratios (biodiesel:diesel) have to be decreased as biodiesel
has a higher cloud point than regular diesel.
The major disadvantage of biodiesel is that it has to be
prepared in a chemical facility. The production cost is
estimated to be US$ 0.3 to 0.6 per litre, depending on the
size of operation. A Canadian study has indicated that
biodiesel cost can be reduced if a market for the main by-product (glycerine) can be found [8].
With increasing biodiesel production worldwide, glycerine prices have been going down and
alternative uses for the glycerine products are being sought.
Figure 12: 300-litre biodiesel
processor (Source:
Biodieselgear.com).
If biodiesel is produced from waste vegetable oil or beef tallow in large volumes, the resulting
price might be lower than the regular diesel. There are also options to produce biodiesel on a very
small scale, which has been undertaken in the Philippines [6]. It does not however appear to be
attractive for small island communities because of the use of potentially dangerous chemicals and
the need for high hygiene working requirements [21].
The conversion of vegetable oils into biodiesel is currently the only realistic way for a country to
replace part of their diesel imports on a national scale with biofuels in the transport sector. The
risks of using pure vegetable oil, regardless of its purity, and regardless of which blend with diesel
is used, will cause problems in a part of the vehicles (especially direct injection engines) in the
long term. Therefore, biodiesel conversion is required for countries seeking to reduce their diesel
imports through the compulsory blending of all diesel.
Liquid Biofuels in Pacific Island Countries – SOPAC Miscellaneous Report 628 26
2.9 Conclusion
When vegetable oil is used as a fuel it needs to be of sufficient quality and preferably match or
exceed the standards as laid out in DIN 51 605 (Annex 1).
There are three ways to utilise vegetable oil as a diesel replacement:
1. First, refined vegetable oil in a blend up to 50% can be used in an un-adapted indirect
injection engine. The advantage of this option is simplicity, however it will come with
additional maintenance costs and emissions can be more harmful than diesel. This is only
recommended on a fleet of vehicles that are under strict supervision by skilled mechanics.
2. The second option is to use refined vegetable oil in adapted or custom designed engines
with special fuel heaters, injectors, adapted pistons, injector pump and storage tank. The
advantage of this option is that operation is more reliable than using vegetable in an
unmodified engine, however there are significant up-front costs associated with adapted
engines. This option is most applicable for medium- and large-scale power applications.
3. The third option is to convert vegetable oil into biodiesel by producing methyl esters. The
resulting biodiesel should at least match or exceed the biodiesel standard as laid out in
Annex 2. The advantage of this option is that standard diesel engines can be used,
however it will come at a significant production cost of 0.3 – 0.6 US$ per litre. The
processing of biodiesel is not fit for rural or remote application due to the use of hazardous
chemicals in the production process and the resulting by-products. The production of
biodiesel is currently the only reliable way to utilise vegetable oils on a national scale in
transportation.
Liquid Biofuels in Pacific Island Countries – SOPAC Miscellaneous Report 628 27
3. ETHANOL AS A PETROL SUBSTITUTE
In 2005, about 46,000 million litres (up from 41,000 million litres in 2004) of ethanol fuel6 were
produced around the world from a variety of crops, either as an additive to or a replacement for
petrol in vehicles. The role of ethanol as a fuel is expected to double by 2012 due to strong
financial incentives and a demand to reduce carbon emissions caused by fossil fuel use in the
transport sector [25]. The climate of the Pacific is well suited for the production of sugary or
starchy crops that can be used to produce ethanol as a fuel, if agricultural challenges can be
resolved and cost-effective production frameworks can be put into place.
3.1 The production of Ethanol
Ethanol can be produced in different ways, using a variety of feedstock7. In Brazil, sugar cane
(and increasingly a variety called “energy cane”) is used as primary feedstock. In the US, more
than 90% of ethanol is produced from corn. In Fiji, ethanol would most likely be produced sugar
cane, whereas in the Solomon Islands and Papua New Guinea also has the climate suitable for
large-scale starchy crops (such as cassava) cultivation.
Ethanol is produced by yeast fermentation of the sugar extracted from sugar cane or sugar beets.
Production of ethanol from sugar cane requires a tropical climate, such as found in many Pacific
Islands Countries, to grow productively [12].
Basic steps for dry mill production of ethanol from sugar cane are: refining into starch, liquefaction
and saccharification (hydrolysis of starch into glucose), yeast fermentation, distillation,
dehydration (required for blending with gasoline), and denaturing (optional). Ethanol is mostly
made in large facilities to benefit from economies of scale in production (Figure 13).
Carbon dioxide, a potentially harmful greenhouse gas, is emitted during fermentation. However,
the net effect is offset by the uptake of carbon gases by the plants grown to produce ethanol.
When compared to petrol, ethanol releases less greenhouse gases.
For ethanol to be usable as a fuel,
water must be removed. Most of the
water is removed through distillation,
but the purity is limited to 95% due to
the formation of a low-boiling water-
ethanol azeotrope. The resulting 95%
ethanol 5% water mixture, known as
hydrated ethanol, may be used as a
fuel in specially adapted vehicles.
When ethanol is blended with
gasoline, a purity of more than 99.5%
is required, to avoid phase separation.
Currently, the most widely used
purification method is a physical
absorption process using molecular
sieves. Figure 13: Ethanol Plant with distillation columns (Source: U
S
De
p
artment of Ener
gy
, Chris Standlee
)
.
6 According to the American Renewable Fuels Association http://www.ethanolrfa.org/industry/statistics/#E)
7 This section is adapted from : http://en.wikipedia.org/wiki/Ethanol_fuel
Liquid Biofuels in Pacific Island Countries – SOPAC Miscellaneous Report 628 28
De-natured ethanol
After achieving 99.5% purity, ethanol is often immediately blended with a certain percentage of
petrol, thereby converting it into de-natured ethanol. This is to avoid abuse of the ethanol in
alcoholic drinks without paying the appropriate duty that is applicable in most countries.
Biotechnology may improve the energy gain of bioethanol by also using the cellulosic material of
plants to be turned into starch first, and then into sugars by specially bred enzymes. This
technology is currently being developed in a number of laboratories around the world, and by the
year 2010 this technology is expected to be viable.
The long-term storage of ethanol is problematic because of its high absorption of water and
therefore special tanks are required as compared with regular gasoline.
3.2 Sources for Ethanol Production
As mentioned in 3.1, there are many crops that can be used to grow feedstock for ethanol
production. Brazil has built its ethanol industry around sugar cane, whereas the United States
have built theirs around the use of maize and grain. Table 2 indicates typical yields of different
crops in terms of eventual ethanol production per hectare.
Table 2: Yields of Ethanol per ha from different crops (Source: www.energyvalley.nl, US Department of Agriculture).
Crop Litres per ha Process
Energy Cane 8,000 Direct Sugar -> Ethanol
Sugar beet 5,700 Direct Sugar -> Ethanol
Potato 5,600 Starch -> Sugar -> Ethanol
Sugar Cane 5,000 Direct Sugar -> Ethanol
Sweet Sorghum 4,500 Direct Sugar and Starch -> Sugar
Corn 3,300 Starch -> Sugar -> Ethanol
Wheat 3,000 Starch -> Sugar -> Ethanol
Energy cane is especially bred for energy production as opposed to sugar cane with higher sugar
content. It has the highest yield and is increasingly being utilised by producers in tropical
countries. However energy cane also requires more irrigation and fertiliser than sugar cane.
Sweet sorghum is also promising for tropical climates as it requires less attention and has similar
yields to sugar cane.
3.3 Properties of Ethanol as a fuel
Table 3 presents selected physical properties of ethanol as a fuel. E 10 has similar properties to
petrol, but has a higher degree of evaporation. This is caused by a combination of properties of
ethanol and petrol constituents, leading to a lower vapour pressure. Evaporation of these
hydrocarbons contributes to the global warming effect of the fuel and is therefore siphoned off
during production, storage and retail sale into vehicles.
Table 3: Properties of Petrol and Ethanol (Source: Wikipedia).
Property Petrol Ethanol E10 (10% Ethanol, 90% Petrol)
Lower Heating Value (MJ/litre) 31.6 21.2 30.6
Air Fuel Ratio (g air / g fuel) 14.6 8.9 14.0
Octane Number (RON) 91.0 106.0 93.0
Liquid Biofuels in Pacific Island Countries – SOPAC Miscellaneous Report 628 29
The properties as listed in Table 3 such as the air to fuel ratio and the lower heating value (energy
content) also indicate that engines are required to operate differently once the blending
component of ethanol in petrol becomes larger.
3.4 The use of Ethanol blends in petrol vehicles
Around the world, vast experience has been gained with a number of ethanol blends. Even
though there are many variations from 1% to 100% blends of ethanol with petrol, the most
common are listed below.
E10
The blending of 10% de-hydrated ethanol in petrol results in a product often referred to as E10.
Most countries in the world have taken an amount of up to 10% ethanol in their petrol standards
and most car manufacturers also support the blend. As the energy content of ethanol is lower
than petrol, an E10 blend slightly lowers the fuel energy content as compared to petrol, however
at a 10% blend it reportedly has no noticeable effects on driving.
E22
A 22% blend of ethanol in petrol has long been used in Brazil with slightly modified cars. Most
cars in the country can run on this blend without problems. Some models require engine
components to be replaced so as to withstand the corrosive effects of ethanol and water. Since
1986, most car models around the world can run on this blend, however many car manufacturers
will not extend a guarantee if cars are operated on blends above E10. Because of the large
volume of ethanol fuel production in Brazil, car manufacturers were obliged to design cars that
could run on ethanol blends of up to 22%, which was considered the maximum achievable blend
without having to change carburettor design.
E85
When anhydrous ethanol
is blended with 15%
petrol, the resulting fuel
product is very different
from petrol. This requires
a specially adapted
engine that can cater for
this lower-energy fuel.
The carburettor requires
greater volumes of fuel to
be transported and provisions need to be made for the higher degree of evaporation of the fuel.
E85% has been developed especially for countries with a high local production of ethanol and is
used in so-called flex-fuel vehicles (Figure 14).
Figure 14: Flex Fuel vehicle launched by Saab cars in 2005
(
Source: Rock
y
Mountain
Institute).
Flex-fuel vehicles have the ability to run on any blend of petrol and ethanol (up to 85% ethanol)
through a sensor that senses the composition of the blend and adjusts the motor management
system accordingly. Since 2004, most car manufacturers have launched one or more models with
flex-fuel capabilities.
Liquid Biofuels in Pacific Island Countries – SOPAC Miscellaneous Report 628 30
3.5 The use of Ethanol blends in diesel vehicles
Trials have been carried out with hydrous ethanol (which contains some water) with 85% diesel.
This blend must be mixed with an additive to avoid phase separation of the two fuels. Results
have shown good short-term operation and acceptable power outputs with less emissions than
diesel. However, the long-term effects of hydrated ethanol on diesel engines have been
detrimental and many diesel car manufacturers do not extend warrantees if ethanol is added to
diesel. This is because of increased wear to injectors, and pump failure due to lower lubricity,
which occurs when hydrous ethanol is used.
Another major problem that E-diesel or “diesohol” poses has to do with storage. When ethanol is
added to diesel it becomes much more flammable since the flashpoint of ethanol is only 13 OC.
The limitations associated with ethanol blends, discussed above, make it unlikely that such
blends will become mainstream in the near future.
3.6 The cost of Ethanol production
The cost of ethanol varies considerably depending on the type of crop used in production and the
size of manufacturing operations. Literature suggests that prices range from US$ 0.37 per litre to
1.66 US$/litre.
Due to their small size, Pacific Islands Countries will be dependent on relatively small operations
that suit their markets. They will therefore be unable to compete with large exporters such as
Brazil, the U.S. and Australia, since they will not be able to take advantage of the same
economies of scale in production. Solutions for the region can be found in smaller operations, up
to 10 million litres per annum. Given this production capacity, it is likely that ethanol will only be
able to compete when the price of oil is above US$ 100 per barrel. Without financial backing from
a government through (partial) duty exemption, ethanol production will remain a risky investment
proposition.
Government subsidies such as duty exemptions on ethanol blends can be justified on the basis
that the environmental costs associated with the use of diesel fuel are avoided. These include
negative environmental externalities such as greenhouse gas emissions, spillage hazards and
contamination hazards.
3.7 Conclusion
Ethanol is a biofuel option for larger Pacific Islands Countries that can grow sufficient amounts of
sugary or starchy crops. Ethanol, if compliant with the quality standards laid out in Annex 3 can
be used in different blends in cars to replace petrol. Advantages include a reduction in overall
emissions, reduced dependence on foreign imports of petrol and support for sugar or starchy crop
prices. In addition, ethanol production will provide an increased independence of fuel imports,
thus resulting in increased economic resilience.
When ethanol blends above 10% are used, cars must be monitored and when blends exceed
22%, car engines must be modified. When ethanol accounts for less than 10% of fuel demand in
Pacific island economies, it is likely that it will be more expensive than petrol when world oil prices
are below US$100 per barrel.
Liquid Biofuels in Pacific Island Countries – SOPAC Miscellaneous Report 628 31
4. ECONOMIC IMPACTS OF BIOFUEL
The major rationale behind the introduction of biofuels in the Pacific is often to decrease the cost
of imported fuels. While this may be true, there are certain effects, such as foregone duty on fuel
imports, which would result in a decline in government revenues and the diversion of valuable
export products for local biofuel production. Therefore, the economic effects of biofuels will be
looked at in greater detail8.
4.1 Introduction – Pacific Island Country balance of payments situation
Given the heavy dependence of PICs on imports and the narrow export base of many PICs, it is
not surprising that many countries in the Region have faced significant balance of payments
problems, where imports greatly exceed exports as illustrated in Table 4.
Table 4: Pacific Island Country Trade Balance (Source: IMF and ADB).
Country Trade Balance [Million US$] Year
Papua New Guinea + 353 2002
Fiji – 769 2004
Solomon Islands + 7 2003
Samoa – 135 2003
Vanuatu – 60 2003
FSM – 114 2004
Tonga – 63 2000
Kiribati – 48 2002
Marshall Islands – 456 2000
Cook Islands – 7 2004
Palau – 82 2002
For example, since the mid-1980s, countries such as Kiribati and Tuvalu have had import levels,
which are ten times greater than export levels [35]. Only PNG and the Solomon Islands have
been able to maintain positive trade balances, mainly through high volumes of natural resource
exports.
This chapter focuses on the benefits of fuel import-substitution. The development of local biofuel
resources in the Pacific can be seen as a way to:
1. reduce the outflow of funds from Pacific Island Countries’ (PIC) economies for imported
petroleum products, thereby improving countries’ balance of payments and conserving
foreign exchange; and
2. reduce the vulnerability of PIC economies to world commodity price shocks by partially
substituting imported petroleum products with domestically-produced biofuels.
All PICs are highly dependent on imports, which account for a substantial portion of their GDP.
On average, imports account for approximately 40% of GDP, but the figure is significantly higher
in countries such as Kiribati and Palau [35]. Furthermore, with the exception of Papua New
Guinea (PNG), Pacific Islands have few indigenous sources of fossil fuel [58]. As a result,
imported oil is the primary energy source in all countries, which accounts for between 8-37% of
total imports, seeTable 5.
8 This section is provided by Allison Woodruff, SOPAC Resource Economist
Liquid Biofuels in Pacific Island Countries – SOPAC Miscellaneous Report 628 32
Table 5 shows that the export structure of many PICs is such that it is insufficient to even cover
countries’ oil imports, which may not be sustainable in the long run9. If the current trend of rising
oil prices continues, this will continue to exert growing pressure on the balance of payments of
many PICs, as their trade deficits grow.
Table 5: Pacific Island Petroleum Imports (Source: IMF and ADB).
Country Import Value (M US$) % of Total Imports % of Total Exports
Papua New Guinea 358.7 25.1 16.2
Fiji 340.2 23.5 50.0
Solomon Islands 11.7 27.4 15.8
Samoa 22.6 15.1 160.3
Vanuatu 12.8 14.3 64.3
F.S. of Micronesia 17.3 13.0 88.3
Tonga 17.6 25.5 293.3
Kiribati 5.7 10.0 172.7
Marshall Islands 20.4 37.3 224.2
Cook Islands 6.2 8.4 86.1
Palau 12.4 13.0 104.5
Given their small size, geographical isolation and resource endowments, it is likely that trade
balance deficits will remain a permanent feature of many PIC economies. The size and structure
of PIC economies and their heavy dependence on fuel imports also makes them vulnerable to oil
price shocks, which can compromise macro-stability, and affect variables such as the exchange
rate, inflation and debt levels. For example, oil price increases can exert a large amount of
inflationary pressure on PIC economies, if the value of oil imports accounts for a significant
portion of GDP (see Box 2). Therefore, it is important to look at ways in which these chronic
balance of payments problems can be eased, especially through the development of indigenous
energy resources.
Box 2: Macro-economic Impact of High Oil Prices
In oil importing countries, high petroleum prices can affect output, inflation and the balance o
f
payments in several ways. First, high oil prices can exert downward pressure on income and demand,
since for a given exchange rate, more income is needed to pay for the same volume of oil imports.
Furthermore, if the exchange rate depreciates to address balance of payments deficits, this leads to
further increases in the domestic price of oil, which can trigger inflation, as seen during the 1973 and
1979 oil crises.
In addition, higher oil prices can affect aggregate supply. As input costs increase, output may fall, or as
profits decline, investment spending may be reduced. If the costs of higher oil prices are passed on to
consumers, this may result in higher wage costs, which may exert further inflationary pressures on the
economy.
Finally, if fuel prices are subsidized, as oil prices rise, government expenditures on subsidies will grow,
thereby potentially compromising the sustainability of a government’s fiscal position.
Source: [4]
9 Such a situation is sustainable as long as PICs are able to finance their current account deficits through foreign exchange reserves and/or net inflows from
abroad.
Liquid Biofuels in Pacific Island Countries – SOPAC Miscellaneous Report 628 33
4.2 Potential for Coconut (Oil) Production in the Pacific
Once a major agricultural crop, there has been a decline in copra’s contribution to Pacific island
economies. Coconut oil production has almost ceased in countries such as Samoa, Tonga, and
Fiji, due to low returns on labour. However, in Vanuatu, where the opportunity cost of labour in
copra production is still relatively low, copra still accounts for between 30-85% percent of export
earnings [35].
Not only do the low returns to labour discourage copra and coconut oil production in PICs, but
volatility in the world prices (Figure 15) of these commodities also discourages their production
due to uncertainty over export revenues. Given their small size, PIC copra producers are ‘price
takers’ rather than ‘price makers’, and therefore subject to the uncertainly of international price
movements. Also, coconut oil has increasingly been losing its share of the world market to other
vegetable oils such as palm and soybean oil, which are increasingly being produced by low-cost
producers in Asia [52]10.
Figure 15: Average coconut oil and diesel prices in the Pacific 1960 – 2006
(
Sources: UNCTAD database, PIFS Fuel Price Monito
r
[41], Federal Bank of St. Louis PPIACO all commodities price index).
Thus, in many PICs, there exists a potentially large, but untapped source of renewable energy.
SOPAC has estimated potential domestic coconut oil supplies in several PICs, based on peak
production levels over the past five years, which are presented in Table 6. This table shows that a
substantial portion of PIC energy needs could be met with domestically produced coconut oil, if
producers were provided with the right incentives.
10 All data has been indexed with an all commodity price index PPIACO to constant year 1992 US$. Individual Pacific island country prices will differ: Average
Pacific diesel price calculated from world oil market price UNCTAD Database [52] and PIFS Fuel price monitor [41] average ADO price; Price of Coconut Oil
calculated on the basis of UNCTAD database price of Rotterdam CIF prices minus US$100 per tonne for transport and US$0.10 per litre filtering/refining costs,
factoring in 8% per litre less energy content than diesel. The indexed price of coconut oil peaked in 1974 to US$2.15 per litre.
Liquid Biofuels in Pacific Island Countries – SOPAC Miscellaneous Report 628 34
Table 6: Coconut Oil production potential and exports (Source: SOPAC sub-regional workshop).
Country Coconut Oil [Million litres]
Fiji Islands 17.47
Kiribati 3.06
Marshall Islands 3.44
Papua New Guinea 53.91
Samoa 10.92
Solomon Islands 7.10
Tonga 0.00
Tuvalu 0.29
Vanuatu 30.51
For example, in Samoa, coconut product exports, once the mainstay of the economy, fell to
almost zero in 2000. According to the CocoGen study carried out by a research team under
SOPAC, Samoa has the potential to harvest 126 million coconuts per year, sufficient for the
production of over 10 million litres of coconut oil [9].
If domestic demand was sufficient, the domestic price of coconut oil could rise above its world
price, thereby providing greater incentives for its production11. Furthermore, given the volatility of
world coconut oil prices, stable domestic demand might lend some stability to prices. There is
also a potential role for governments, in setting a price floor for coconut oil, in order to ensure that
there are adequate returns from production, and to protect producers from price swings.
4.3 The case for import substitution
In the past, countries have adopted import substitution policies as a means of reducing
dependence on imports, addressing trade imbalances and conserving foreign exchange reserves,
by replacing imports with domestically-produced goods (see Box 3).
In the Pacific, a large potential supply of coconut oil exists, which can be used as a diesel
substitute. It is technologically possible for coconut oil to completely replace diesel, however
engine adaptations are needed for diesel blends, which contain more than 10% coconut oil.
Reduced dependence on imported petroleum products can cushion PIC economies against world
oil price shocks. Given the expected continuing rise in fuel prices and the increasing demand for
energy supplies, without any indigenous fuel substitutes, PIC balance of payments can be
expected to further deteriorate.
11 t barriers to trade in coconut oil, such as a ban on imports, exist so that the domestic price of coconut would not equal the world price. This assumes tha
Box 3: Import-Substitution of Fuel in Brazil
During the oil crises of the 1970s, in order to reduce the country’s dependence on oil imports and to
address growing balance of payments deficits, the Brazilian Government established the National Fuel
A
lcohol Programme (PROALCOOL). This programme was designed to promote domestic use and
production of ethanol, made from sugarcane, to use as a substitute for gasoline. The programme
induced a strong response and gasoline sales dropped sharply until 1990. Alcohol production rose from
0.5 million cubic meters/year in the late 1970s to 15 million cubic meters/year in 1987. However, this
programme was less successful in the 1990s, due to [temporary] ethanol shortages and low fossil fuel
prices.
Under PROALCOOL, US$20 billion in oil imports have been avoided. Also, since gas and alcohol prices
were deregulated, alcohol pump prices have fallen to levels which are 25-50% lower than the equivalen
t
volume of gasoline. In Brazil, ethanol is now competitive with gasoline, as long as the international price
of oil remains above US$ 20 a barrel.
Source: [12]
Liquid Biofuels in Pacific Island Countries – SOPAC Miscellaneous Report 628 35
As part of an Asian Development Bank (ADB) study on the impact of fuel price increases on net-
imports of countries in the Pacific region, the impact of a seventy-five percent oil price increase on
PIC net import bills was estimated12, which is presented in Table 7. As these figures demonstrate,
with the exception of Papua New Guinea, the negative impact on PIC trade balances is
significant. Therefore, if PICs had the option of partially substituting imported diesel with locally-
produced biofuel; this could help ease the negative impact of oil price hikes on these countries’
economies.
Table 7: Impact of Oil Price Increase on Pacific island economies (Source: [3]).
Country % loss in GDP growth after 75% oil price increase
Fiji Islands – 6.20
Kiribati – 5.70
PNG13 3.47
Samoa – 5.55
Solomon Islands – 6.68
Tonga – 7.35
Vanuatu – 3.42
Using data on PIC current imports, energy consumption levels and fuel prices, the impact of
substituting 10 percent, 20 percent and 50 percent of diesel imports with equivalent volumes of
coconut oil was estimated. The results are presented in Table 8.
Table 8 shows that for some countries such as the Solomon Islands and Palau, even relatively
low levels of fuel substitution can impact the overall value of imports, thereby improving countries’
trade balances. At levels of 50%, the average percentage change in imports is approximately
10%. However, in reality, few countries have the potential to produce the needed volumes of
coconut oil to attain this level of diesel substitution, which would also require widespread engine
adaptations.
Table 8: Impact on Pacific Island Countries imports by replacing Diesel with Coconut Oil (Sources: [3, 14, 41, 48]).14
Percentage change in total imports
Country 10% 20% 50%
Cook Islands 0.4 0.7 1.8
Fiji Islands 0.6 1.2 3.0
Federated States of Micronesia 2.6 5.1 12.8
Kiribati 0.8 1.7 4.1
Palau 4.8 9.6 24.0
Papua New Guinea 0.7 1.5 3.6
Samoa 1.2 2.5 6.1
Solomon Islands 5.4 10.9 27.2
Tonga 1.9 3.8 9.6
Vanuatu 2.5 5.1 12.7
Average 2.0 4.0 9.9
12 A 75% increase in the price of oil was chosen since this represents the increase in oil prices between the beginning of 2005 and the end of August 2005.
13 Papua New Guinea would actually gain as it is an exporter of oil and gas.
14 Petroleum consumption estimates taken from PIREP 2004 Pacific Regional Energy Assessment; Fuel price estimates taken from July/Aug 2005 Pacific Fuel Price
Monitor; Percentage of diesel consumption taken from 2002 EIA country energy data reports; Data on imports from most recent IMF country reports and 2005 ADB
economic outlook reports.
Liquid Biofuels in Pacific Island Countries – SOPAC Miscellaneous Report 628 36
Other factors to consider:
Reduction in export earnings: By diverting copra and coconut oil exports towards
domestic fuel production, countries may suffer declines in export earnings. In the case of
Vanuatu, where coconut oil exports account for a significant percentage of total exports,
the negative impact on the balance of payments from diverting coconut oil from the export
market, to the domestic market, must be considered. However, as long as the value of
substituted diesel imports is greater than the value of diverted copra product exports, the
net effect on the trade balance will be positive.
Reduction in customs revenue: In addition, it is important to consider the impact of
reduced petroleum imports on government revenues, since for most PICs, a substantial
portion of public revenues are derived from import duties. For example. In Fiji, the value-
added and excise taxes account for 29% of the total price of diesel (Figure 16). Given the
fact that oil imports account for a substantial portion of the total value of imports, revenue
loss could be substantial.
Figure 16: Diesel Fuel Price Breakdown for the Fiji Islands (Source: SOPAC Survey).
Liquid Biofuels in Pacific Island Countries – SOPAC Miscellaneous Report 628 37
4.4 Case Study: Fiji’s Potential for Import-Substitution of Fuel
Figure 17: Fiji trade deficit 1987 – 2004 (Source:[3]).
Like other Pacific Islands Countries, Fiji is heavily reliant on imported petroleum. Fiji has a
relatively narrow export base, largely comprising of sugar and textiles. Two factors are expected
to have a negative impact on Fiji’s sugar exports. First, the expiration of land leases in Fiji will
lead to reduced sugar cane production. Second, reform of the EU sugar market threatens both
Fiji’s guaranteed share of the market and the high prices it receives for its sugar exports. Since
1987, Fiji’s trade deficit has been steadily growing, as import growth continues to outpace export
growth, as shown in Figure 17.
In order to address these problems, Fiji will have to find a means of reducing its reliance on
imported oil production and finding new demand for its sugar output.
In 2004, Fiji imported 517 million litres (350 million of which was for domestic consumption) of
petroleum fuel at a cost of F$276 million. Estimated annual growth in demand for petroleum
products is listed in Table 9. Currently, petroleum imports account for an annual average of
approximately 15% of total imports. As fuel consumption increases over time with economic
development, fuel imports can be expected to account for an increasing share of imports15.
Table 9: Fiji Projected petroleum consumption up to 2025 (Source: Binger et.al).
Fuel Type % of total 2004 2010 2015 2020 2025
Petrol 17 61 81 104 132 169
Kerosene 5 17 23 29 37 48
Automotive Diesel 24 83 112 143 183 234
Industrial Diesel 30 105 141 180 229 293
LPG 6 20 27 34 44 56
Total 100% 350 384 490 625 798
15 It is assumed that demand for imported fuel is highly income elastic, also. it is likely that increases in energy efficiency will not be sufficient to offset increased
consumption of fossil fuels.
Liquid Biofuels in Pacific Island Countries – SOPAC Miscellaneous Report 628 38
Bio-diesel from coconut oil
Given Fiji’s growing trade deficit, substituting imported diesel for domestically-produced coconut
oil, could partially address this imbalance. In 2004, Fiji produced approximately 9 million litres of
coconut oil [17]. In addition, the Fiji Coconut Industry Development Authority (CIDA) has plans to
replant and revive 6 million coconut trees. By 2025, Fiji could have the potential to produce 27.3
million litres of coconut oil (assuming 80% of total output was used for fuel), thereby replacing
23.7 million litres of imported diesel [5]. Also, the diversion of coconut oil from the export to the
domestic market would have relatively little impact on Fiji’s export revenues since coconut oil
accounts for less than 1% of the total value of exports.
Ethanol from sugar cane
In Fiji, sugar accounts for 23-25% of the total value of exports, the bulk of which are exported to
the European Union (EU). However, given the likely erosion of African, Caribbean and Pacific
(ACP) countries’ current preferential access to the EU market; it may be economically attractive to
divert the supply of sugar cane towards the domestic ethanol market in the near future. This is
because ethanol could potentially be used as an additive in diesel or petrol [36]. Compared with
biofuel from coconut oil, the potential supply of ethanol, in Fiji, is much larger.
Figure 18: World Sugar prices 1980 – 2004 (Source: [52]).
As Figure 18 shows, the world price of sugar has followed a downward trend over time. This can
in part be attributed to developed country export subsidies16.
16 If these subsidies were reduced or eliminated, the world price of sugar could be expected to rebound. [45] reviews the results of eleven quantitative analyses of
the effect on the world price of sugar under various liberalization scenarios. The authors find that under the “major CAP reform” scenario, the world price of sugar
increases by 31%, against a 25% decline in the internal EU price of sugar [45].
Liquid Biofuels in Pacific Island Countries – SOPAC Miscellaneous Report 628 39
Potential for ethanol production
Fiji produces approximately 300,000 tons of sugar per year. Oxfam [36] estimates that Fiji has the
potential to produce around 22 million litres of ethanol per year from molasses17; and if a third of
Fiji’s sugar cane output was diverted towards ethanol production, 80 million litres of ethanol could
be produced annually.
Currently, Fiji imports 70 million litres of petrol per year. By substituting a portion of petrol imports
with locally-produced ethanol, using five percent (E5), ten percent (E10), or twenty-five percent
(E25) blended ethanol with petrol, could reduce its reliance on petroleum imports. However, the
main barrier to achieving this is making ethanol price competitive with imported petrol. Through
economies of scale and substantial government support, Brazil was able to eventually achieve
this; however, given Fiji’s size and the government’s fiscal position, it is questionable whether Fiji
could successfully implement such policies.
In addition, taxes and excise duties on imported petrol make up a substantial portion of Fiji’s
government revenues. For example, the fiscal duty on unleaded fuel in Fiji is F$0.44 per litre.
Therefore, if Fiji imports 70 million litres of petrol, annually, duties contribute F$30,800,000 to
government receipts. A reduction in petrol imports would thus, have an adverse affect on the
government’s fiscal position.
The impact on Fiji’s import levels, of partially substituting petrol with ethanol, would not be
significant, unless there was a substantial increase in the price of petrol (See Table 10).
Box 4: Fiji’s Sugar Industry and the Sugar Protocol
Fiji’s sugar industry has become almost entirely reliant on access to the EU market. The Sugar Protocol
(SP), embodied in the Lomé Convention and carried over practically unchanged into the Cotonou
Agreement, gives ACP sugar producers preferential access to the EU sugar market, which, for the most
part, remains closed to imports. Sugar supplied to the EU under the Protocol is not subject to import duties
and receives a guaranteed price, which is 2-3 times the world price
Fiji’s annual allocation, which is the second largest among ACP sugar-producing countries, is 165,348
tons (12.75% of the total). In addition, under the Agreement on Special Preferential Sugar (SPS), Fiji has
exported an extra 30,000 tons of sugar annually to the EU (allocations under the SPS are determined on
an annual basis by the European Commission, based on predicted shortfalls in sugar supply).
There has been growing pressure on the EU to reform its sugar policies by lowering the internal price o
f
sugar or even phasing out the Sugar Protocol. Proposed reductions in the internal EU price of sugar can
be expected to have a large impact on the price paid for SP and SPS sugar imports.
Under the Cotonou Agreement, Fiji should not only expect to see an erosion in its market share as i
t
competes with other developing country producers, but also a decline in the price it receives for its suga
r
exports. This will have serious repercussions for Fiji’s sugar industry.
Although, the Sugar Protocol has provided an essential lifeline to Fiji’s sugar industry, it has also resulted
in inefficiencies and high cost structures, by providing a guaranteed market for Fiji’s sugar exports. Fiji’s
sugar industry is currently in need of restructuring due to its faltering productivity in harvesting,
transportation and processing. Given that in the near future, Fiji can be expected to face greater
competition and lower prices for its sugar exports, domestic demand for sugar cane for ethanol production
could prove to be essential for reviving the industry.
Source: [45]
17 Assuming 25% molasses, and a conversion rate of 300 litre per ton of molasses
Liquid Biofuels in Pacific Island Countries – SOPAC Miscellaneous Report 628 40
Table 10: Total Impact of replacing petrol with ethanol in Fiji (Source: SOPAC Survey).
Petrol replaced Volume replaced [Ml] Value petrol imports
reduction18 [MUS$] % change in net
imports Duty Loss [MUS$]
E5 (5%) 3.5 1.7 0.3% 0.87
E10 (10%) 7.0 3.4 0.6% 1.74
E25 (25%) 17.5 8.4 1.5% 4.35
However, the strongest rationale for promoting import-substitution of fuel in Fiji is the inevitable
decline in export earnings due to the reform of EU sugar policies (see Box 4). Currently, Fiji
enjoys sugar export revenues of FJ$178.4 million (which accounts for 20% of domestic export
revenue) largely due to its preferential access to the EU market. However, were Fiji to sell its
sugar on the world market at the going world price of sugar, these revenues would be
approximately two and a half times lower.
Even though revenue from selling sugar for ethanol production would be lower than from sugar
exports, the opportunity cost of sugar diversion would be much lower in a post-Sugar Protocol
situation, falling from FJ$89 million, to FJ$35.7 million. The quantity of ethanol that could
potentially be produced in Fiji would be more than sufficient to cover domestic demand, especially
if E25 or lower fuel blends were used. Only if vehicles adapted to run on ethanol were widely
adopted in Fiji, would domestic demand for ethanol be sufficient to absorb a significant portion of
total sugar exports. This is unlikely to happen in the coming 10-15 years. Also, given larger and
more efficient world ethanol exporters such as Brazil, exporting surplus ethanol from Fiji would
not be feasible except to Fiji’s immediate neighbours.
4.5 Conclusion
The majority of Pacific Island Countries are experiencing acute balance of payments deficits. This
can be attributed not only to small country size, country endowments, level of economic
development and geographic isolation, but also to heavy dependence on petroleum imports.
Moreover, the value of petroleum imports has been increasing over time with increased demand
and rising oil prices.
Most PICs have the potential to produce large amounts of coconut oil biofuel, and ethanol in the
case of Fiji, which can serve to reduce dependence on energy imports and address balance of
trade problems. Demand for coconut oil could also help to stabilize the price that domestic
producers receive for their output, thereby avoiding the uncertainty created by volatile price
movements in international primary commodity markets or drain Government Stabilisation Funds.
If ten percent of diesel imports were replaced with domestically-produced coconut oil, the average
value of PIC imports could be reduced by two percent; and if fifty percent of diesel imports were
replaced, the average import bill would fall by ten percent.
Countries should also consider the impact of such import-substitution policies on export earnings
and government revenue from taxes and custom duties on imported fossil fuels. The figures in
this study suggest that some duty on locally-grown biofuels will be required to offset this loss.
Import substitution can have a positive impact on government revenues if both impact on trade
balance, duties and taxes are taken into account.
18 At 2005 prices; the wholesale price of petrol is assumed to be US$0.48 per litre, excluding duty and taxes (Source: July/August 2005 Fuel Price Monitor Regional
Wholesale Mogas Price for Fiji)
Liquid Biofuels in Pacific Island Countries – SOPAC Miscellaneous Report 628 41
5. ENVIRONMENTAL IMPACTS OF BIOFUEL
There are a range of positive and negative impacts of producing and using biofuels on the
environment. Given that the impact on exploration and use of fossil fuels on the environment is
generally negative, biofuels present a good alternative to fossil fuels. The large-scale production
of crops for ethanol or biodiesel was shown to have negative impacts on the environment, leading
to questions on the overall lifecycle costs and energy balance of biofuels.
5.1 Greenhouse Gas Emissions
There is mounting evidence that global climate change
associated with increased probabilities of extreme
weather events, sea-level rise and possible radical
changes in weather patterns, is caused by
anthropogenic (human enhanced) greenhouse gas
(GHG) emissions. Especially in the Pacific region,
these are relevant threats that need to be avoided;
however most are caused by the great GHG emitters of
the developed world, not the Pacific Islands Countries
themselves.
There are a number of initiatives to reduce the
emission of CO2 and other greenhouse gases, the
most famous being the Kyoto Protocol on climate
change. Other non-binding ‘carbon sequestration
funds’ from countries such as Australia and selected
states in the U.S. also create markets for CO2 “credits”
for the avoidance of emissions of greenhouse gases as
compared to a baseline scenario. One funding option
under the Kyoto Protocol is known as the Clean
Development Mechanism (CDM), which enables developed countries to buy ‘emission credits’ in
less developed countries, provided that such interventions also promote sustainable
development. Typical prices paid for a carbon credit amount to US$ 5 -20 per tonne of CO2. This
could provide for some support towards promoting biofuel industries in developing countries.
Figure 19: The stages of the carbon cycle (Source: BB
C
News).
In agriculture, CO2 gets captured as part of photosynthesis in biomass (crops, trees, grass) from
the atmosphere. During combustion of biomass materials (i.e. biofuels) the CO2 is again released
in similar quantities to what would have been the case if the biomass was not used as fuel, but
instead left to decompose (Figure 15). In fact, during decomposition under anaerobic (no oxygen)
conditions, methane emissions would significantly contribute to the GHG effect.
During the production of biofuels and the growing of crops in agriculture, CO2 emissions
contribute to the total emissions of biofuels. The total emissions from fossil fuels are much larger,
as they add carbon to the atmosphere that was previously stored in the earth’s crust.
Table 11: Carbon Emissions of Ethanol production of different crops (Source: [2]).
Crop Carbon [tonne per ha]
Sweet Sorghum 1.10
Sugar Beet 1.34
Sugar Cane 0.42
Corn 135.18
Wheat 1.96
Liquid Biofuels in Pacific Island Countries – SOPAC Miscellaneous Report 628 42
According to calculations [15], ethanol production from sugar cane may prove to be an important
alternative for producing energy from biomass, since it emits less carbon than any other energy
crops. For example, intensive production of corn indicates high emissions per hectare as when
compared to other crops.
If emissions during the production of ethanol from sugar cane were the only emissions associated
with this fuel, the carbon intensity would be 0.22 kg CO2 per litre, whereas a litre of petrol is
responsible for 2.36 kg CO2 per litre.
5.2 Energy Balance
The energy balance is defined as the ratio between energy input and energy output and is a
measure of how much energy is actually gained by choosing a particular biofuel technology. In
general, the major input into the energy balance will be solar energy, providing the energy for
photosynthesis to take place. However, in most cases, energy is required for production. In some
cases even, it was found that biofuel production requires more fossil fuel energy than the energy
content of the actual biofuel product. Therefore it is important to have a critical look at the energy
streams around biofuel production and use.
Biofuel production requires significant energy inputs such as fertiliser, transport, electricity for
irrigation and crop treatment. Especially in the case of ethanol, it is often questioned whether
there is really more energy produced than utilised in the ethanol production process. The
scientific debate, for example in [38] shows that depending on the assumptions on the underlying
energy input of agricultural practices, both a positive and a negative outcome on the energy
balance could be found. Table 12 gives an overview of the breakdown of energy inputs and
outputs from different crops.
Table 12: Energy Balance for Ethanol from different crops (Source: [2]).
Product Wheat Sugar Beet Sugar Cane Sweet Sorghum
Inputs MJ/litre
Agricultural 5.19 3.74 2.55 2.10
Transport 0.25 0.96 0.9
Production 17.05 12.67 1.09 2.22
Total Input 22.49 17.37 4.55 4.32
Outputs MJ/litre
Ethanol 21.26 21.26 21.26 21.26
By-products 1.73 1.25 2.73
Total Outputs 22.99 22.51 23.99 21.26
Energy Balance 1.03 1.30 5.27 5.03
The energy balances for vegetable oils (Table 13) are much less subject to debate as the
agricultural practices are less intensive, requiring less energy and fertiliser, and the energy
content of the resulting material is higher.
It can be seen that the use of Straight Vegetable Oils (SVOs) is more energy efficient than turning
the oil into an ester, or biodiesel. With rapeseed oil, a factor of 2419 times more energy can be
obtained than it cost to produce it. With coconut oil it is even higher, provided not too much
energy is put into the transport of the nuts. Agriculture of coconuts is very low-energy intensive.
19 This assumes that local energy input is provided from renewable resources, i.e. the tractors run on Rapeseed Oil as well. If this is not included, the energy
balance of Rapeseed oil gains a factor of 11.
Liquid Biofuels in Pacific Island Countries – SOPAC Miscellaneous Report 628 43
Table 13: Energy Balance for Biodiesel and vegetable oil from different crops (Source: [15, Own survey]).
Product Rapeseed Oil Coconut Oil 20 CME Biodiesel Biodiesel Palm
Inputs MJ/litre
Agricultural 0.60 0.15 0.05 0.037
Pressing 0.90 1.00 1.00 1.66
BD Production 3.15 3.15
Total Input 1.50 1.05 4.20 4.86
Outputs MJ/litre
Biofuel 36.34 35.00 34.00 34.06
By-products 1.00 1.00 10.38 1.80
Total Outputs 37.34 36.00 44.38 35.86
Energy Balance 24.85 31.30 10.57 7.378
Coconut Methyl Ester (CME) and Esters from palm oil have a less favourable energy balance as
they require energy (heat, electricity, methanol) to process the oil into biodiesel. Still, the energy
balances are higher than with ethanol. It is also clear that in case the fuel needs to be transported
to the user over long distances (as is the case with EU importing palm oil from Malaysia and
Indonesia), the energy balance deteriorates further.
5.3 Other Emissions
Vehicles and equipment being operated on biofuels shows a significant overall decrease in
harmful emissions. It is the absence of components such as sulphur, soot and other constituents
that may be harmful for human beings and the environment, that make the emissions cleaner. A
notable exception to this is the slight increase of aldehydes through ethanol and the increase of
NOx using biodiesel. Otherwise, the percentage of blending generally indicates the percentage of
decrease in emissions.
If unadapted vehicles are run on straight vegetable oil, it has been noted in some studies such as
[30] that the emissions actually can increase, caused by the fact that fuel system equipment
cannot handle the proper combustion of high viscous fuels.
5.4 Fuel Contamination
Fuel contamination in Pacific Islands Countries, especially in the outer island context, is a
recurring problem. Biofuels have the advantage to be biodegradable many times faster than their
fossil fuel counterparts.
Islands where drums of diesel are often offloaded from a small boat and swum to shore in case
there is no jetty, there is a strong case to be made for the use of biodiesel. Also in ships that are
being used in eco-tourism, the threat to the environment by the fuel used should be kept at a
minimum. The spill of a litre of coconut oil is a much less problematic event than the spilling of a
litre of diesel in a fragile reef environment.
5.5 Large Scale Plantations
With the call for large increases of biofuel into the European Union energy mix, with an aim to
have 5.75% biofuel by 2010, a number of countries invested heavily in the provision of vegetable
oil for biofuels. This is having a seriously negative impact on a large area of indigenous forests,
mainly in Malaysia and Indonesia, with some species being driven to the verge of extinction.
20 SOPAC estimates
Liquid Biofuels in Pacific Island Countries – SOPAC Miscellaneous Report 628 44
This effect is felt less in the Pacific Islands Countries, however it should be noted that biofuels
and plantations can come with a price in terms of environmental impact that always should be
weighed against the benefits. Most countries in the region have a history of colonial plantations
that form a good basis for production of biofuels through coconut and palm and are often
operated on an organic basis.
5.6 Food versus Fuel
As was mentioned in Chapter 1, the use of agricultural crops for our energy needs is an emerging
area, which has attracted a lot of attention from the world with a lot of finance behind it. Even
though it is often referred to as a problem that will sort itself out by ‘the market’, there is a real
threat that the demand for crops that can be used for biofuel production will lead to price rises that
eventually will hit the poor in the world.
Recent price rises in oil have proven to have their influence on sugar, wheat and edible vegetable
oil markets. There is no doubt that conversion technology improvement will further lead to the
‘binding’ of the two markets, which will lead to further volatility in a number of key food sectors as
they will be linked up with oil price volatility.
A number of Pacific island country governments have therefore opted to have their staple foods
such as cassava, taro and yam out of the fuel markets so that the rural people will not be
confronted with strong food price rises should demand for the crop for fuel use increase. Because
of the isolated character of most countries in the region this strategy will work to a certain degree.
Globalisation will however affect all price levels in every country and so will the commodities that
are connected with the production of biofuel.
It is not difficult to envisage a poor country being driven by high profits to grow crops for fuel and
export them, as opposed to lower returns per hectare when producing food. This might lead to
more arable land becoming available for fuel production, pushing out food production to more
marginal lands.
The worldwide demand for fuel in the past decades, and the price consumers are prepared to pay
appears to have no boundary and will easily affect the livelihoods of the most vulnerable people if
biofuel production is left entirely to the market. Therefore the food versus fuel debate must be
held comprehensively and regularly with both the global and the many local impacts in mind.
5.7 Biofuels and the future
The challenges of today’s energy use and the amounts of energy that are required by upcoming
countries like India and China are enormous. For everyone to keep on driving, using electricity
and travelling in planes is just impossible with the sources of energy that we now know.
Therefore, the so-called ecological footprint (environmental impact of everything we do) must
decrease.
First, at planetary level, if we must decrease our GHG emissions by at least 60% and we must
look for new fuels. Availability or scarcity of petroleum products is not the problem, even though
some claim fossil fuel oil has ‘peaked’. The Stone Age did not end because of a lack of stones; it
ended because something better came up.
As 2/3 of GHG are emitted by the transport sector, an obvious option is to look for replacement of
liquid fuels for engines. Annual global consumption for the transport sector is around 6.8 millions
tonnes per day, with an average annual growth rate of 1.6 %. The total production of palm oil in
the world is able to “run” our transport for 6 days per year.
Liquid Biofuels in Pacific Island Countries – SOPAC Miscellaneous Report 628 45
These numbers have justified new research toward a second generation of biofuels coming from
biomass. The two main ways are thermo chemical processes: BTL (Biomass to Liquid) and GTL
(Gas to Liquid). Prospective yields per hectare are in the range of 15 000 litres to produce
biodiesel and 50 000 litres to produce bio-methanol.
At the same time, at local level, rising oil prices create immediate financial interest to biofuels of
the 1st generation essentially produced from vegetable oils and ethanol. So, when we talk about
reducing GHG at the planet level, we are not at all in the PICs context. If to day the pressure is on
1st generation biofuels, because they are the only ones available, it can change tomorrow.
5.8 Conclusion
Biofuels have positive effects on the environment because they produce much lower CO2
emissions in their lifecycle compared to fossil fuels. Biofuels, through their oxygen content, lead to
cleaner combustion and therefore have lower overall emissions than their fossil counterparts.
They are biodegradable which make them very suitable for use in fragile reef environments, often
found in the Pacific island region.
The environmental benefits of biofuels, especially their lower carbon dioxide emissions can be
turned into financial support through the Clean Development Mechanism.
Increasing demand for biofuels has also lead to a number of detrimental effects on the
environment in their production and transport stages and is also leading to higher prices in
agricultural commodities which might affect the poor.
Liquid Biofuels in Pacific Island Countries – SOPAC Miscellaneous Report 628 46
6. PACIFIC ISLAND BIOFUEL EXPERIENCES
The use of biofuel in the Pacific Islands Countries is picking up quickly, below is an overview of
the main experiences in seven Pacific Islands Countries.
6.1 Marshall Islands
The Marshall Islands are characterised by a relatively high volume of diesel usage per person for
both power generation and transport. The Marshall Islands pays an above average amount for
diesel compared to other Pacific Islands Countries. This combined with significant fuel taxes
results in one of the higher diesel prices in the Pacific. As part of a highly subsided industry to
keep income levels maintained on the outer islands, the country produces and exports about
3,000 tonnes of coconut oil per annum. With the increase of fuel prices, the Marshall Islands oil
mill has started retailing various biofuel blends in the capital Majuro and investigations are on-
going to utilise biofuels for power generation on some outer islands.
Biofuel retail in Majuro
The copra mill, run by Tobolar is retailing fuel based on coconut oil. It consists of coconut oil,
which is de-watered and filtered to 5 micron. At the bowser, there is a 50/50 blend with diesel and
a pure coconut oil product available. The coconut oil fuel is cheaper than diesel and this has led
to a number of people trying the fuel in their cars and boats. Given the uncertainties around the
increased maintenance costs of using coconut oil as compared to diesel, SOPAC, through its
PIEPSAP project has supervised a MSc. Mechanical Engineering student to study this subject
[18].
Review of the effects of using Coconut oil as a diesel replacement
In April 2006, an indirect injection
2.9 litre Mazda truck (Figure 20)
running on pure coconut oil for a
period of three years and 60,000 km
was partly disassembled. It was
found that no serious detrimental
effects that could lead to premature
engine failure were present.
However, the study did report
increased fuel filter changes,
deposits on piston rings, deposits on
injectors and a 10% decrease in
power. The highest risk to future
operation by the use of coconut oil
were the deposits on the valve
stems, which could lead to sticking
valves, and hence loss of
compression.
The major finding of the MSc study
was that coconut oil could be used
in indirect injection engines with the
right injector equipment, provided
that vegetable oil fuel quality standards such as DIN 51 605 (Annex 1) are respected. Even then,
additional maintenance costs as compared to operation on regular diesel fuel should be
expected.
Figure 20: RMI truck that ran on coconut oil for three
y
ears showed sign
s
of increased maintenance requirements (Source: Fürstenwerth).
Liquid Biofuels in Pacific Island Countries – SOPAC Miscellaneous Report 628 47
6.2 Vanuatu
Vanuatu has been a leader in the use of coconut oil as a fuel in the Pacific. It has been active in
the area for years, driven by keen entrepreneurs and a high diesel fuel price. Vanuatu has the
highest landed cost for diesel of the seven Pacific Islands Countries considered in this paper.
“Island Fuel 80”, a blend of filtered 80% coconut oil and 20% kerosene is retailing in Vila for about
US$ 0.30 per litre less than regular diesel. Nevertheless, it is still serving a niche market, as the
customers require a pre-heater to be installed in their vehicles. The Government of Vanuatu is the
only country in the Pacific that has a reduced excise tariff in place for biofuels (0.05US$ instead of
0.28 US$ per litre).
UNELCO coconut oil fuel trials
Vanuatu’s power utility UNELCO has
been experimenting with highly filtered
coconut oil for about 1 year, with
encouraging results. It has been
running one of their 4MW MAN
9L32/40 generators on a blend of 5%
coconut oil, utilising over 1,000 litres of
locally-produced fuel per day (Figure
21). After an overhaul with MAN
experts, no signs of detrimental effects
were found and consequently the trial
was broadened by involving another
machine at 5% and increasing the first
to a 10% coconut oil blend.
Figure 21: UNELCO Generators in Port Vila running on coconut oil fue
l
blend (Source: UNELCO).
The machine could best be called a ‘dual fuel’ engine as the coconut oil is added into the fuel
lines at 50 oC just before the injection pump, during times that the load is higher than 60% of rated
power.
The long-term aim of UNELCO is to ‘industrialise’ the use of coconut oil fuel by making it part of
their aim of cost reduction, environmental awareness and assistance in improving the balance of
payments.
TORBA biofuel electrification pre-feasibility study
At the request of the Vanuatu Government, SOPAC carried out a pre-feasibility study together
with UNELCO on the use of coconut oil fuel on the remote island of Vanua Lava in TORBA
province. The study found a great potential of copra that is currently being transported at great
cost to Santo for milling. In addition, the current diesel-powered electricity grid is very inefficient
because of low loading, however could be extended to include additional load and hence more
efficient generation.
Given future load increases to be expected through the building of a hospital and an ice making
facility, there is good potential to add an adapted generator that can run on coconut oil fuel. The
villagers could use part of the copra produced to be milled and filtered for fuel as well as utilise oil
for local value adding such as soap, body and cooking oil production. The greatest challenge has
been identified to be the management of such a production unit and Renewable Energy Service
Company (RESCO), with limited capacity on the island.
Liquid Biofuels in Pacific Island Countries – SOPAC Miscellaneous Report 628 48
6.3 Samoa
Samoa slowly lost its copra oil exports in the last 6 years; trials to keep the copra sector alive
through Government intervention, and later corporatisation, failed with Coconut Oil Production
Samoa (COPS) going into receivership in 2006. The local price for copra was too low for farmers
to go through the trouble of even picking up nuts and the subsequent volumes that COPS was
able to produce were too small to keep the operation viable.
A similar situation has arisen for Samoa Niu Products Limited (SNPL), which mainly produced
desiccated coconut. Indications are that with existing equipment it could produce a high quality
coconut oil at a premium price of US$ 0.90 per litre. Even at this higher level, it would be
competitive with retail diesel and bulk supply to power utility EPC. However, no concrete plans
for SNPL to produce oil on a large scale currently exist.
Other small-scale initiatives involving organic certification and virgin oil production appear to be
quite successful and will keep a small remainder of the coconut sector going through high added
value niches.
EPC Truck running on Coco-Kero
Blend
A new unmodified Toyota Hilux EPC
service truck (Figure 22) has been
running on a 80% coconut oil 20%
kerosene21 blend for the last year
with no problems reported. It is a
showcase to the people of Samoa
that EPC takes biofuels as a serious
option for the islands’ energy
challenges. The truck drives on the
remaining COPS copra oil stocks.
Cocogen Blending Trials
continue
At the power station in Savai’i, a 250
kW generator22 is currently running
on a 20% blend of coconut oil with diesel. The coconut oil here used is also the remaining stock
of COPS. Continued testing of the engine oil contamination by vegetable oil and close monitoring
of the quality of the coconut oil fuel support the continued use of the 80-20 blend. During the
recent overhaul of the engine, it was revealed that no adverse effects caused by the use of
coconut oil could be found.
Figure 22: EPC service truck running on coconut oil fuel blend
(
Source:
EPC).
As part of UNDP-Samoa/SOPAC continued assistance to Samoa’s Power utility EPC, “CocoGen”,
an investment plan will be developed to build a coconut-based power unit as part of the new
Savai’i power station. It will make use of an estimated 15 million coconuts per year, with copra
milled for coconut oil fuel while the shells will be used in a gasifier for co-generation of heat and
power [9]. Copra will be dried on site with the power plant excess heat and the combustion of
coconut husks. Activities under the project include the identification of appropriate technology,
calculation of the heat balance and a detailed Environmental Impact Assessment.
21 This blend is based on the “Island Fuel” blend in Vanuatu
22 400 kW de-rated to 250 kW Cummins engine
Liquid Biofuels in Pacific Island Countries – SOPAC Miscellaneous Report 628 49
6.4 Fiji Islands
The Fiji Islands have a remarkably large potential to utilise biofuels through the relatively strong
coconut and sugar industries. Landed cost for diesel are the lowest of the seven countries
considered. Fiji Islands has the potential to be a net-exporter of fuel ethanol even if all gasoline
for transport on the islands were replaced. It could also potentially replace about 20% of its
transport diesel consumption with coconut oil biodiesel. It was however established by the World
Bank that even at the current oil prices, the production of both ethanol and biodiesel would not be
viable. Therefore, the Fiji Government have requested the World Bank team to carry out a study
on the exact cut-off points, where indigenous production of biofuels would become competitive, to
assist on decisions in restructuring the sugar and coconut industries.
Biofuel Development Unit
During a UNDP-GEF PDF-A “Resilience Building” project implemented in 2005 through SOPAC
to identify the biofuels potential, the Prime Minister of Fiji established the Biofuels Development
Unit with the task to further biofuels production in Fiji. Since then, this unit has been working
together with the industry, to establish standards, carry out blending trials in transport and power
generation, promote dialogue over biofuel issues and investigating the feasibility of small-scale
biodiesel production.
Small-scale Biodiesel production
At the request of the Fiji Government, SOPAC has been assisting CIDA on a feasibility study for
small-scale production of biodiesel at the oil mill in Savusavu. It was found that biodiesel
production cost would add an estimated US$0.5 to every litre of oil, making it only viable if tax
and/or excise incentives are provided to the producer. There have been various expressions of
interest from parties abroad to enter into a joint venture with CIDA for biofuel production, however
none of these have come to an agreement yet. The main hurdles a biodiesel venture has to
overcome are the relatively high prices for coconut oil and imported methanol and the limited size
of production. The appropriate capacity for Fiji would be 5 to 10 million litres per year whereas
most countries are currently building plants starting at 100 million litres per year.
Biodiesel production MSc. study
In collaboration with the USP Chemistry Department and Fiji Biodiesel Ltd, SOPAC has co-
funded with the PIEPSAP Project a study into the most appropriate way to produce biodiesel in
Fiji. Special emphasis of the study is on the use of locally available oil feedstocks such as
coconut oil and waste vegetable oils and the utilisation of locally available ethanol instead of
imported methanol. The study has established properties of the locally available vegetable oils;
the parameters for successful biodiesel production; and the implications of utilising ethanol.
Current activities include quality control of biodiesel production and an investigation into the
disposal of biodiesel by-products. Once the final research findings become available, it is
expected this will further lay the foundation for locally produced biodiesel.
Ethanol production
The Fiji Sugar Corporation (FSC) first looked into the production of ethanol in the 1980s. After the
oil price peak, it appeared not to be commercially viable. This has been revisited in 2006 with the
South Pacific Distilleries (SPD) making 95% ethanol from molasses for the beverage industry
claiming they can produce the required fuel grade ethanol of 99.9% with relatively modest
investment, given the right incentives by the Fiji Government. The plant would be able to produce
roughly 1 million litres per year, supplying the fuel market with E10 at a 15% share of the petrol
Liquid Biofuels in Pacific Island Countries – SOPAC Miscellaneous Report 628 50
market. FSC is also looking into the production of ethanol but is currently focussed on
refurbishing sugar production facilities through assistance from the Indian Government. Fiji oil
companies have shown a positive attitude towards introduction of an E10 fuel based on
experience in Australia, provided quality standards are respected and the security of supply is
ensured.
6.5 Solomon Islands
The relatively high landed costs of diesel and the high cost of exporting coconut oil from Solomon
Islands paved the way for the establishment of a biofuel industry in Solomon Islands. While there
are a number of buses running on Solomon Tropical Products (STP) “Cocoline” which is a blend
of 80% coconut oil and 20% kerosene, there are investigations to venture into biodiesel
production from palm and coconut oil. In addition, the local power utility SIEA is looking into the
use of a coconut oil blend to be utilised in the main power generators of the capital Honiara.
Honiara Biofuel Production and Retail
STP has been endeavouring to produce of biofuels after the period of ethnic tension. Building on
the “Island Fuel” experience in Vanuatu, it is now retailing this biofuel in Honiara. Copra oil is cold
pressed and filtered in 3-micron aviation fuel filters, before being mixed with Aviation Kerosene
and a proprietary additive. In addition, the company is preparing biodiesel production together
with a foreign partner and the Solomon Islands Government as stakeholders. The feedstock for
this biodiesel can be coconut oil or palm oil and the output could be used as a nation-wide blend
with diesel for land and sea transport.
Coconut fuel for isolated areas
SOPAC is assisting with the supervision of a USP MSc student in his research for applications of
remote area coconut oil milling and its residues for adding value into the production of biofuels
and other related products. The research will undertake a) coconut production per village in
selected communities; b) visit farmers for copra and residue production potential; c) take samples
of CNO for analysis; d) design appropriate power generation systems and e) identify an
appropriate biomass system to use coconut residues. The research will include a cost-benefit
analysis a socio-economic and environmental impact analysis.
6.6 Kiribati
The Kiribati copra sector is currently highly subsidised through high transport cost to the outer
islands, highly subsidised copra beach prices (US$ 0.46 per kg versus slightly subsidised US$
0.29 per kg in Fiji, and un-subsidised US$ 0.18 per kg in Solomon Islands). In addition, there are
high costs of exports through handling of the oil in containers with flexi bags as opposed to bulk
transport. It was estimated the copra sector costs the Kiribati government up to 1.5 Million AU$
per year at an output volume of 3,500 tonnes. The social benefits of these expenses are income
generation on the outer islands; in addition, coconut oil is the only significant export product on
the island.
National Task Force on Biofuel
Kiribati has established a national task force on biofuels, consisting of the Ministry of Works and
Energy, the copra mill KCMC and the national oil company KOIL, to lead the way in establishing a
national biofuel industry.
Liquid Biofuels in Pacific Island Countries – SOPAC Miscellaneous Report 628 51
KCMC experiments with biofuel
The country’s sole copra milling
company, Kiribati Copra Millers
Company Ltd (KCMC) has
embarked on utilising its own
product as a fuel. In addition to a
number of government vehicles, it
has its own truck running at a 50-
50 blend with diesel and is
considering expanding these
experiments. In addition, KCMC
identified their production boiler is
working well at a 60% coconut oil
40% kerosene blend and is using
this mix as part of normal
operations (Figure 23). In order to
be able to utilise coconut oil, the
product is treated and filtered in a
separate section of the production
plant to make the oil fuel-grade.
Recent tests of KCMC filtered oil
at USP has pointed out that the
oil can be used as a fuel if all
moisture is removed.
Figure 23: KCMC copra mill in Kiribati uses coconut oil blended with kerosene
in their production boilers (Source: SOPAC).
6.7 Papua New Guinea
Country Overview
Papua New Guinea (PNG) is the
region’s largest exporter of
coconut oil and in addition has a
large potential for production of
ethanol from starchy crops. Even
though PNG produces crude oil
and has a refinery, it is still partly
dependent on petroleum product
imports. Actors in the field of
biofuel include various initiatives
under the PNG Sustainable
Development activities to start
rural electrification with copra oil
as a biofuel.
Figure 24: Boat powered with indirect injection engine from China run on coconu
t
oil b
y
National Fisheries College
(
Source: Carr, Walton, Rigb
y
, National Fisherie
s
College, Papua New Guinea).
Buka Coconut Diesel
An entrepreneur in Buka, East New Britain has established coconut oil fuel filtering for retail of a
coconut-diesel blend. Mr Horn has a series of four tanks where the oil goes through a step-by-
step process for use in engines. Apart from a fuel for diesel engines, the oil is also used for home-
made lamps, chainsaw bar lubrication, cosmetic oils and high-grade cooking oil. The University of
Papua New Guinea is assisting with oil analysis. In past years, the province of Bougainville was
already using coconut oil fuel successfully during its period of political tensions when diesel
deliveries had come to a standstill.
Liquid Biofuels in Pacific Island Countries – SOPAC Miscellaneous Report 628 52
Coconut Fuel Trials at Unitech
The Technical University in Lae, has been a regional leader in establishing the efficiencies and
operational characteristics of various derivatives of coconut oil [29]. The findings suggest the use
of up to 40% coconut oil blends with diesel, above which the use of biodiesel is recommended.
Papua New Guinea Sustainable Development Programme (PNG SDP)
PNG SDP, in collaboration with Hydro Tasmania Consulting has been looking into the use of
coconut oil for rural electrification, mainly for the western provinces. As part of these activities, a
direct injection generator has been trial run with coconut oil at a varying load pattern, which led to
early engine failure. The findings provide further evidence that a generator run on coconut oil fuel
must be of the indirect injection engine type for long-term viable operation, or have a dual-fuel
system to switch back to diesel at low loads.
National Fisheries College Coconut Oil Fuel experiments
The principal objective of the project is to undertake a detailed assessment of the feasibility of
commercial production of coconut oil as an alternative fuel for diesel in both fisheries and
community applications. This will be achieved through the establishment of an oil production base
in the National Fisheries College engineering workshop. The facility will be equipped to produce
up to 2,500 litres of fuel per day requiring up to 4,000 kilograms of dried copra. Production
operational details will be recorded and analysed in regard to operational economics.
Coconut oil will be tested in both small and large vessels and compared with diesel in regard to
cost and potential effects on engines. This will include a review of the newly available coconut oil
powered outboards (see Figure 24).
The project also includes a study of village level oil production and applications. This will be
undertaken by the deployment of a number of hand presses for oil production. Training will be
provided to operators and production details recorded and analysed in regard to cost benefits.
This will include analysis of the use of coconut oil for village lighting and the trial operation of
community operated vehicles on coconut oil fuel.
6.8 Price levels of diesel and CNO blends in the region
Figure 25 shows the price levels of coconut oil, diesel landed cost, retail prices for diesel
(including oil company margin and taxes) and, if applicable, the retail price of a coconut oil blend.
In all countries except Samoa23, coconut oil is less expensive than the landed cost of diesel.
Taking into account the additional cost range that was established in section 2.6, utilising coconut
oil blends in vehicles can be justified in only a few countries.
Nevertheless, in the Solomon Islands, Vanuatu, Papua New Guinea and the Marshall Islands,
blends of filtered coconut oil and diesel are retailed at prices between the level of coconut oil and
retail diesel. Only Vanuatu has a reduced duty tariff on coconut oil blends of 3.8 US cents per litre
versus 23 US cents on diesel. All other countries have no duty on the coconut oil component of
the blend.
The local cost of coconut oil, as discussed in Chapter 2, is dependent on world market
developments, as is the price of diesel. Continuous monitoring of the price levels and a further
assessment of the additional cost of using coconut oil in diesel engines are required to make an
informed decision on which fuel to use.
23 There is currently no copra oil production in Samoa, this price refers to virgin coconut oil cost on an industrial scale.
Liquid Biofuels in Pacific Island Countries – SOPAC Miscellaneous Report 628 53
6.9 Conclusion
Pacific Islands Countries have gained significant experience with the use of vegetable oils as a
diesel replacement. In addition, the use of ethanol as a petrol replacement is considered in the
larger countries.
Experiences indicate that there are technical and economically viable applications in small power
applications in remote islands where diesel prices are high. Local production of coconut oil that is
burnt in a special generator can cut expenditure on fuel, provide local jobs and have positive
impact on the island environment.
Refined coconut oil in large-scale power applications is proven to be viable in machines that are
fit to run on heavy fuel with minor adaptations. Biodiesel production for use in national-wide
applications is being studied around the region and will only be viable if Governments support this
for the years to come.
Figure 25: Selected regional prices
(
sorted b
y
landed cost of diesel
)
of a
)
coconut oil net revenue; b
)
landed cost of diesel; c
)
diesel retail prices; and d) retail prices for filtered coconut oil blends with diesel as of August 2006. SA, FJ, KI have no biofue
l
retail. (Source: SOPAC Survey).
Liquid Biofuels in Pacific Island Countries – SOPAC Miscellaneous Report 628 54
7. CONCLUSIONS AND RECOMMENDATIONS
7.1 Conclusions
When vegetable oil is used as a fuel it needs to be of sufficient quality and preferably match or
exceed the standards as laid out in DIN 51 605 (Annex 1).
There are three ways to utilise vegetable oil as a diesel replacement:
First, (a blend of) refined vegetable oil can be used in an un-adapted indirect injection engine.
The advantage of this option is its simplicity, however it will come with additional maintenance
costs and emissions can be more harmful than diesel. This is only recommended on a fleet of
vehicles that are under strict supervision by skilled mechanics.
The second option is the use of refined vegetable oil in adapted or custom designed engines with
special fuel heaters, injectors, adapted pistons, injector pump and storage tank. The advantage of
this option is that operation is more reliable than the first option, however there are significant up-
front costs associated with adapted engines. This option is most applicable for medium- and
large-scale power applications.
The third option is to convert vegetable oil into biodiesel by producing methyl esters. The resulting
biodiesel should at least match or exceed the biodiesel standards as laid out in Annex 2. The
advantage of this option is that standard diesel engines can be used, however it will come at a
significant production cost of 0.3 – 0.6 US$ per litre. The processing of biodiesel is not fit for rural
or remote applications due to the use of hazardous chemicals and the creation of side products.
The production of biodiesel is the only reliable way to utilise vegetable oils on a national scale in
transportation.
Ethanol is a biofuel option for larger Pacific Islands Countries that can grow sufficient amounts of
sugary or starchy crops. Ethanol can be used in different blends in cars to replace petrol.
Advantages include a reduction in overall emissions, the reduction of dependence on foreign
imports of petrol and could provide support for sugar or starchy crop prices.
Ethanol blends of above 10% require cars to be monitored and above a blend of 22%, car
engines need to be modified. Ethanol production in quantities of up to 10% of the fuel demand of
Pacific island economies are bound to be more expensive than petrol under world oil prices below
US$ 100 per barrel.
The majority of Pacific Islands Countries are experiencing acute balance of payments deficits.
This can be attributed not only to small country size, country endowments, level of economic
development and geographical isolation, but also to heavy dependence on petroleum imports.
Moreover, the value of petroleum imports has been increasing over time with increased demand
and rising oil prices.
Most PICs have the potential to produce large amounts of coconut oil biofuel, and ethanol in the
case of Fiji, which can serve to reduce dependence on energy imports and address balance of
trade problems. Demand for coconut oil could also help to stabilize the price that domestic
producers receive for their output, thereby avoiding the uncertainty created by volatile price
movements in international primary commodity markets or drain Government Stabilisation Funds.
If ten percent of diesel imports were replaced with domestically produced coconut oil, the average
value of PIC imports could be reduced by two percent; and if fifty percent of diesel imports were
replaced, the average import bill would fall by ten percent.
Countries should also consider the impact of such import-substitution policies on exports earnings
and government revenue from taxes and customs duties on imported fossil fuels. The figures in
this study suggest that some duty on locally grown biofuels will be required to offset this loss.
Liquid Biofuels in Pacific Island Countries – SOPAC Miscellaneous Report 628 55
Import substitution can have a positive impact on government revenues if the impact on trade
balance, duties and taxes are taken into account. Partial duty exemption should take into account
the environmental and foreign exchange advantages of biofuel production and use.
Biofuels have positive effects on the environment because they produce much lower CO2
emissions in their life cycle compared to fossil fuels. Biofuels, through their oxygen content, lead
to cleaner combustion and therefore have lower overall emissions than their fossil-based
counterparts. They are biodegradable which makes them very suitable for use in fragile reef
environments, often found in the Pacific island region.
The environmental benefits of biofuels, especially their lower carbon dioxide emissions can be
turned into financial support through the Clean Development Mechanism.
Increasing demand for biofuels has also lead to a number of detrimental effects on the
environment in their production and transport stages with subsequent higher prices in agricultural
commodities, which might affect the poor.
Pacific Islands Countries have gained wide experience with the use of vegetable oils as a diesel
replacement. In addition, the use of ethanol as a petrol replacement has been considered in the
larger countries.
Experiences indicate that there are technical and economically viable options in small power
applications in remote islands where diesel prices are high. Local production of coconut oil that is
burnt in a special generator can cut expenditure on fuel, provides local jobs and has positive
impact on the island environment. Refined coconut oil in large-scale power applications is proven
to be viable in machines that are fit to run on heavy fuel cost effectively. Biodiesel production for
use in nation-wide applications is being studied around the region and will only be viable if
Governments support this in years to come.
7.2 Recommendations
Investigation into outer-island production and utilisation of coconut oil should continue looking at
opportunities for sustainable economic applications where resource is abundant and fossil fuel
prices are high.
Government support should be directed towards power utilities in their search to diversify fuel
sources to include biofuels.
Government support, through tax and partial duty exemption, should be established and/or
continued to enable national initiatives in establishing biofuel industries based on biodiesel and
ethanol because of their benefits through job creation, positive effect on the environment and
balance of payments.
Government support should be established and/or continued to enable long-term experiments
with the use of filtered coconut oil in adapted vehicles under strict technical supervision.
National and/or regional standards on biofuel quality should be established for biodiesel,
vegetable oil fuel and ethanol to ensure trust by consumers and further the establishment of a
biofuel industry.
Liquid Biofuels in Pacific Island Countries – SOPAC Miscellaneous Report 628 56
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[54] Vaïtilingom, G., Ribier, V. (1995). “Crude Copra Oil, a biofuel for diesel engines”, CIRAD /
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Liquid Biofuels in Pacific Island Countries – SOPAC Miscellaneous Report 628 60
RECOMMENDED WEBSITES ON BIOFUEL
If you are reading this as a digital document, you may click on the hyperlinks below to view the
respective recommended websites on biofuels. Otherwise, you will find the site through typing the
keywords into a search engine.
APCC - Asian Pacific Coconut Community
Biodiesel Australia
Biodiesel Production Equipment from BiodieselGear
Biodiesel Production Equipment from BiodieselNow
Coconut Oil Processing Equipment
CocoGen Project
Frybrid Vegetable Fuel Systems
Sugaronline.com
Unitec NZ - Biofuels
ELSBETT SVO Conversion Technology-OnlineShop
Greasel.com - an SVO information source
Hands On Coconut Crude Oil in Vanuatu
Honolulu Clean Cities Factsheet - Biodiesel Fuel
Jatropha - Biofuel Grown in the Desert
Kokonut Pacific - developers of DME virgin coconut oil
Make your own biodiesel Journey to Forever
US National Biodiesel Board
Neoteric Biofuels Converion Technology, Canada
Novem GAVE, Climate neutral gaseous and liquid fuels - biofuels
Pacific Biodiesel, Inc. Hawai'i
Philippine Coconut Authority
SOPAC project on Copra Oil
Tinytech Plants - Tiny Oil Mill - oil expeller, machinery from India Rajkot
Vegetable oil yields, characteristics Journey to Forever
Veggie Van
Liquid Biofuels in Pacific Island Countries – SOPAC Miscellaneous Report 628 61
GLOSSARY
Biomass – Material that is derived from nature (trees, grasses, agriculture crops) that can be
used for energy conversion, included biofuel.
Biodiesel – A standardised fuel comprising of Vegetable Oil Methyl Ester that is made from a
combination of vegetable oil, alcohol and lye. Biodiesel can be used in most diesel engines with
no adaptation.
Copra Oil – Coconut oil made from expelled dry copra.
Compression Ignition Engine – Combustion motor that works on the principle of compressing
air to achieve the ingnition temperature of the fuel, mostly diesel. See paragraph 2.1 for
operation.
Carbon Credits – Proof of emissions reduction of Greenhouse gases as compared to a baseline,
associated with an intervention or project.
CDM – Clean Development Mechanism; agreement between Annex I countries (developed
countries that have signed on to the Kyoto Protocol) and Annex II countries developing countries
that have no commitments under the Kyoto Protocol) to enable sale of carbon credits with
accompanying sustainable development dimensions.
De-nature – blending of alcohol with a poisonous substance that is not easily removable from the
alcohol in order to avoid abuse through tax evasion.
DME Oil – Coconut oil that is produced using the Direct Micro Expelling method; scraped wet
copra is dried on a stainless steel plate above a fire, after which oil is pressed out. It is also
referred to as “virgin coconut oil”.
Ethanol – Ethyl Alcohol (C2H6O) that can be used as a fuel to replace petrol.
Greenhouse Gases – gaseous substances in the atmosphere that block infrared radiation back
to the earth; these include CO2, CH4 and water vapour.
Import Substitution – Replacement of goods that imported by goods that are produced locally.
Opportunity Cost/Benefit – the price at which a good or service could have been sold in the
local market as opposed to other markets.
Liquid Biofuels in Pacific Island Countries – SOPAC Miscellaneous Report 628 62
ANNEXES
1 Vegetable Oil Fuel Standard DIN V 51 605
2 Philippine Biodiesel Standard
3 Ethanol Fuel Standards
Liquid Biofuels in Pacific Island Countries – SOPAC Miscellaneous Report 628 63
ANNEX 1
Vegetable Oil Fuel Standard DIN V 51 605
Quality Standard for Rapeseed Oil 05/2000 (Source: LTV Work Session on De-central Vegetable Oil Production, Weihenstephan).
Property Unit Min Value Max Value Testing Method
Density Kg/m3 900 930 DIN EN ISO 3675
DIN EN ISO 12185
Flash Point oC 220 DIN EN 22719
Calorific Value kJ/kg 35,000 DIN 51900-3
Kinematic Viscosity mm2/s 38 DIN EN ISO 3104
Cloud Point Report
Cetane Number 40
Carbon Residue mass-% 0.4 DIN EN ISO 10370
Iodine Number g/100 100 120 DIN 53241-1
Sulphur Content mg/kg 20 ASTM D5453-93
Contamination mg/kg 25 DIN EN 12662
Acid Value mg KOH/g 2 DIN EN ISO 660
Oxidation Stability (110 oC) h 5 ISO 6886
Phosphorus Content mg/kg 15 ASTM D3231-99
Ash Content mass-% 0.01 DIN EN ISO 6245
Water Content mass-% 0.075 pr EN ISO 12937
This standard is often referred to as the “Weihenstephan” standard, named after the company
who was actively involved in its development. It was adopted as the German standard for use of
vegetable oil in modified engines.
Liquid Biofuels in Pacific Island Countries – SOPAC Miscellaneous Report 628 64
ANNEX 2
Philippine Biodiesel Standard
Source: Philippine National Standard PNS 2020:2003, Department of Trade & Industry,
Philippines
Standard properties for 100% biodiesel B100 Coconut Methyl Ester (CME). CME is defined as
fatty esters derived from coconut oil whose alkyl groups range in varying percentages from C8 to
C18 suitable for compression ignition engines and other similar type engines.
Property CME Limit Test Method
Flash Point 100 ASTM D 93
Water and sediments %vol, max. 0.050 ASTM D 2709
Kinematic viscosity at 40 OC, mm2/s 2.0-4.5 ASTM D 445
Sulfated Ash % mass max 0.020 ASTM D 874
Sulfu mass max 0.050 ASTM D 2622, 5453, 4294, 1266
Copper strip corrosion 3 hrs at 50 OC max No. 3 ASTM D 130
Cetane number, min 42 ASTM D 613
Cloud Point, OC, max. Report ASTM D 2500
Carbon Residue, 100% sample, % mass, max. 0.050 ASTM D 4530
Acid Number, mg KOH/g, max. 0.5 ASTM D 664, 974
Free Glycerin, % mass, max. 0.02 AOCS Ea 6-51
Total Glycerin, % mass, max. 0.24 AOCS Ca 14-56
Phosphorus, % mass, max. 0.001 ASTM D 4951
Distillation AET 90% recovered, OC, max. 360 ASTM D 1160
CME is mandated to 1% (B1) in all diesel distributed around Philippines in 2007.
Liquid Biofuels in Pacific Island Countries – SOPAC Miscellaneous Report 628 65
ANNEX 3
Ethanol Fuel Standards
Source: Australian Proposed Standard for Fuel Grade Ethanol, Department of the Environment
and Heritage
Parameter Standard Test Method
Ethanol content 99.0 vol % min (prior to denaturing)
94.0 vol % min (after denaturing) ASTM D5501
Methanol content 0.1 vol % max ASTM D1152
Non-volatile matter 2.5 mg/100ml max ASTM D1353
BP2002
Water content 1 vol % max ASTM E203
ASTM E1064
Denaturant
Content 1 vol % min
5 vol % max Report
Copper 0.1 mg/kg max ASTM D1688A (modified)
Acidity 0.007 mass % max ASTM D1613
pHe 6.5-9.0 ASTM D6423
Appearance Clear without particles ASTM D2090
Sulphur 50 mg/kg max ASTM D5453-93
Phosphorus 0.5 mg/L ASTM D3231 (modified) EN 14107
(modified)
Liquid Biofuels in Pacific Island Countries – SOPAC Miscellaneous Report 628 66
Liquid Biofuels in Pacific Island Countries – SOPAC Miscellaneous Report 628 67
Published by the Community Lifelines Programme
Energy Section
PACIFIC ISLANDS APPLIED GEOSCIENCE COMMISSION
Liquid Biofuels in Pacific Island Countries SOPAC Miscellaneous Report 628 68
... Smoke, NO x and CO 2 emissions decrease as the percentage of coconut/palm oil in the fuel mixture increases, reducing by 75% for smoke, 40% for NO x and 5% for CO 2 when 100% coconut/palm oil is used. These relationships are linear so emissions estimates for other fuel blends can also be extrapolated from these values (Cloin et al., 2007) [17]. ...
... Financial consequences are calculated by multiplying these costs with the corresponding "probability of failure per year". The summation for the different types of repair costs yields the overall value of "cost of repair" in the "lucky" and the "unlucky" scenario (Cloin et al., 2007) [25]. ...
... Besides biofuel availability through localised short supply chain, eliminating the expensive transportation costs, its economic advantages include; reduction of energy import dependence, increasing economic resilience, and an improvement of the balance of trade and support to local farmer prices. Biofuels are part of the solution to make the energy supply more renewable and will pave the way for a cleaner environment, creation of jobs and a more resilient economy (Cloin et al., 2007) [26]. Use of locally produced biofuels has been motivated largely by the desire to reduce dependence on imported fossil fuels. ...
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Rudolf Diesel, in 1912, predicted: " The use of vegetable oils for engine fuels may seem insignificant today. But such oils may become in the course of time as important as the petroleum and coal tar products of the present time ". Perhaps the time has come. The volatile world market prices for fossil fuels in the past years have significantly increased interest in the development of alternative indigenous sources of energy all over the world. As part of their resources governance strategy, many countries are looking into the use of local biomass resources to replace traditionally imported fuels such as petrol and diesel with biofuels. The behavior of crude oil prices in world markets affects input costs in all phases of modern agricultural production and distribution. In Guyana, alternative energy supplies are largely confined to the utilisation of 'bagasse' in sugar production and use of firewood and charcoal as substitutes for petroleum-based energy in poor households and small manufacturing units. The 2011 value of oil imports in Guyana amounted to 33% of their total imports. This paper: discusses various uses of coconut and palm oil as biofuel; critically examines the prospects of biodiesel manufacture; outlines Bio-WRAP model developed by the author; demonstrates that coconut/palm oil is a sustainable alternative to diesel fuel; and illustrates that there are technical and economically viable applications in small scale power and transport applications in remote coastal and island states where diesel prices are high. The paper explicates most Caribbean countries' potential to produce adequate amounts of coconut/palm oil biofuel which can serve to reduce dependence on energy imports and address balance of trade problems. The paper construes the process of maintenance technology management and its role in ensuring reliability of production equipment and thereby adding value to the business bottom line, profits. The paper evinces the use of raw coconut/palm oil in adapted engines in remote communities with an abundant supply of feed stock and milling capacity to produce biodiesel for low blends in transport and power generation. The paper concludes that biofuels are sustainable alternative to fossil fuels and offers viable recommendations for coconut/palm oil biofuel uses for Guyana
... Smoke, NO x and CO 2 emissions decrease as the percentage of coconut oil in the fuel mixture increases, reducing by 75% for smoke, 40% for NO x and 5% for CO 2 when 100% coconut oil is used. These relationships are linear so emissions estimates for other fuel blends can also be extrapolated from these values (Cloin et al., 2007). ...
... Financial consequences are calculated by multiplying these costs with the corresponding "probability of failure per year". The summation for the different types of repair costs yields the overall value of "cost of repair" in the "lucky" and the "unlucky" scenario (Cloin et al., 2007). ...
... Besides biofuel availability through localised short supply chain, eliminating the expensive transportation costs, its economic advantages include; reduction of energy import dependence, increasing economic resilience, and an improvement of the balance of trade and support to local farmer prices. Biofuels are part of the solution to make the energy supply more renewable and will pave the way for a cleaner environment, creation of jobs and a more resilient economy (Cloin et al., 2007). Use of locally produced biofuels has been motivated largely by the desire to reduce dependence on imported fossil fuels. ...
Conference Paper
Full-text available
Rudolf Diesel, in 1912, predicted: " The use of vegetable oils for engine fuels may seem insignificant today. But such oils may become in the course of time as important as the petroleum and coal tar products of the present time ". Perhaps the time has come. The volatile world market prices for fossil fuels in the past years have significantly increased interest in the development of alternative indigenous sources of energy all over the world. As part of their resources governance strategy, many countries are looking into the use of local biomass resources to replace traditionally imported fuels such as petrol and diesel with biofuels. The behavior of crude oil prices in world markets affects input costs in all phases of modern agricultural production and distribution. In Guyana, alternative energy supplies are largely confined to the utilisation of 'bagasse' in sugar production and use of firewood and charcoal as substitutes for petroleum-based energy in poor households and small manufacturing units. The 2011 value of oil imports in Guyana amounted to 33% of their total imports. Almond Beach is the first 4 km long stretch of beach from the northern end of Shell Beach which is a 160 km long stretch of beach along Guyana's coastline between the mouths of the Pomeroon and Waini Rivers. Almond Beach Community has undergone almost its entire development from temporary fishing camps to what it is today. This paper: discusses various uses of coconut oil as biofuel; critically examines the prospects of biodiesel manufacture; outlines Bio-WRAP model developed by the author; demonstrates that coconut oil is a sustainable alternative to diesel fuel; and illustrates that there are technical and economically viable applications in small power applications in remote coastal communities, such as Almond Beach Community, where diesel prices are high. The paper explicates most Caribbean countries' potential to produce adequate amounts of coconut oil biofuel which can serve to reduce dependence on energy imports and address balance of trade problems. The paper construes the process of maintenance technology management and its role in ensuring reliability of production equipment and thereby adding value to the business bottom line, profits, that eventually lead to sustaining coastal rural communities. The paper evinces the use of raw coconut oil in adapted engines in remote communities with an abundant supply of coconuts and milling capacity to produce biodiesel for low blends in transport and electricity generation. The paper concludes that biofuels are sustainable alternative to fossil fuels and offers viable recommendations for coconut biofuel uses for Almond Beach Community.
... Due to their geo-graphical situation, potentials are easy to calculate. While on small islands with a rural structure the potential coconut oil production could substitute more than 60% of total actual crude oil consumption, the share is considerably below 5% on bigger islands like Fiji and Papua New Guinea (Cloin, 2007). ...
Article
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Energy is essential for human development. Without adequate basic energy supply people cannot cook food, light their homes or keep essential medication chilled. Alongside the introduction of efficient and clean thermal use of traditional biomass for cooking, the provision of electricity from renewable energy sources can provide basic energy services for lighting and communication and promote local economic growth. Renewable energy from photovoltaics, wind turbines and small hydro plants is highly suitable for off-grid electricity supply and has been successfully introduced in countless cases in developing countries. However, although the application of biomass as a sustainable electricity source seems promising, it is still seldom perceived as an option for providing electricity to the rural poor. To generate electricity, biomass can be combusted, gasified, biologically digested or fermented, or converted into liquid fuels propelling a generator. Several research institutions and international agencies rate biomass as one of the cheapest available renewable energy sources for power generation. Furthermore, the conversion of biomass into electricity is a low-carbon process as the resulting CO2 can be captured by plant regrowth. In contrast with solar PV or wind power, biomass power technology can generate electricity on demand at any time, as long as a sufficient supply of biomass stocks is assured. Many agricultural and forest product residues can provide feedstock for energy conversion without increasing land requirements. Local farmers can generate additional income by providing biomass fuels to small local power plants. Keywords: Electricity, Biomass, Energy
... So far in Pacific SIDS such as Fiji, biofuels experiments have been concerned with extracts from copra and starchy crops such as cassava for the production of biodiesel and ethanol (Cloin, 2007;Krishna et al. 2009). There has not been any work done on Fiji's algal biomass. ...
Chapter
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Climate change is forcing farmers in Small Island Developing States to find novel methods to maintain crop productivity. Past practices using chemical fertilizers and poor waste management severely damaged many coastal areas, leading to an ecosystem shift towards algal dominance. In this chapter, the authors propose an approach to deal with this issue by devising methods which divert excess marine plant biomass into agricultural uses through conversion of the biomass to solid and liquid fertilizers. Seaweed-based fertilizers have already been tried with much success on crops in some developed countries, but these are expensive to import into Pacific Islands. The authors also suggest empowering local communities with the knowledge to convert marine plant biomass into ecologically friendly fertilizers. They will be able to save on the purchase of commercial fertilizers detrimental to the environment, while at the same time reducing the spread of seaweeds on their coral reefs. Farmers’ incomes will increase.
... Aún en Brasil, si bien gran parte de la caña de azúcar se irriga por medio de aguas lluvias, el riego es cada vez más importante. En particular, la caña energética, especialmente acondicionada para la producción de energía, necesita más agua y más fertilizante que la caña de azúcar convencional (Cloin, 2007). ...
... So far in Pacific SIDS such as Fiji, biofuels experiments have been concerned with extracts from copra and starchy crops such as cassava, for the production of biodiesel and ethanol (Cloin, 2007;Krishna et al., 2009). There has not been any work done on Fiji's algal biomass. ...
Chapter
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The effects of Climate Change are forcing farmers in Small Island Developing States (SIDS) to find novel methods to maintain crop productivity and sustainability. Past practices using chemical fertilizers and poor waste management severely damaged many coastal areas, leading to an ecosystem shift towards algal dominance. A proposed approach to deal with both the loss of crop productivity and the overabundance of seaweeds in SIDS, is to devise methods that divert excess marine plant biomass into agricultural uses through the conversion of the biomass to solid and liquid fertilizers. Seaweed-based fertilizers have already been tried with much success on crops in developed nations such as the United States and in European countries. However these are very expensive to import into the Pacific Islands, and are beyond the means of most farmers in the region. By empowering local farming communities with the knowledge to convert locally-available marine plant biomass into sustainable, ecologically friendly agricultural fertilizers, they would be able to significantly reduce their purchase of commercial fertilizers which are detrimental to the environment, while at the same time reducing the spread of seaweeds on their coral reefs, and boosting the production of subsistence and cash crops which will improve their food and financial security. This chapter details the experiences of Pacific SIDS but which have implication for other SIDS around the world.
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Jatropha (Jatropha curcas L.) is a prominent renewable energy plant with great potential for biodiesel production from its seeds. This research project aimed to investigate the engineering properties of Jatropha seeds to evaluate their suitability for biodiesel production and various industrial applications. By reducing reliance on fossil diesel, Jatropha biodiesel offers the prospect of enhanced energy security and reduced environmental pollution resulting from fossil fuel combustion (Werby and Mousa, 2016). The study focused on understanding the physical, mechanical, and aerodynamic properties of Jatropha seeds. Knowledge of these properties is crucial for the design of efficient machines and equipment used in processing, handling, cleaning, transporting, and storage of agricultural products like Jatropha seeds. Specifically, the research investigated the physical characteristics of the seeds, including size, shape, color, and texture. Moisture content was analyzed using standard drying methods, while bulk density and true density were measured through displacement techniques. Results indicated that Jatropha seeds possess favorable physical properties for handling and processing. In conclusion, this research contributes valuable insights into the engineering properties of Jatropha seeds, making them a promising bioresource for biodiesel production and diverse industrial applications. Addressing the identified challenges can further enhance their potential utilization and contribute to sustainable energy practices.
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This chapter tracks the expansion of modern grocery retail into emerging and developing countries, and explores the links between retail and poverty reduction. It then describes some policy options available to governments and IPAs in attracting retail FDI for broad-based rather then exclusive development. The focus is on grocery retail, which dominates global retail sales, though much available data and analysis on retail investment applies to the sector as a whole, including non-food: home products, apparel and department stores.
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The use of the biodiesel produced through the transesterification of vegetable oils with methanol and ethanol is seen as an interesting alternative. The energy output/input relation in biodiesel production life cycle can be an important index for the techno-economical and environmental feasibility evaluation of biodiesel production out of different oleaginous plants. Due to the increasing environmental concerns related to the emissions of fuel derived atmospheric pollutants alternative sources of energy have been receiving greater attention. This work intends to carry out the energy analysis in the production of the Oil Palm Biodiesel for the conditions of Brazil and Colombia and show the differences between the results attained for the two cases. The objective of this work is also to carry out the energy analysis of Palm Oil biodiesel production, considering the methyl route, for Brazilian and Colombian conditions. This paper presents the results of this analysis and discusses the differences between the results of the two case studies. The output/input energy relation for evaluated case studies is in the range 6-8.
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