Article

Determination of the loss coefficient of elbows in the flow of low-density spherical capsule train

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Abstract

Design parameters of a pipelines capsule flow can be calculated if dependence of pressure drops on flow velocity and capsule concentration of such pipelines are known. For this purpose, loss coefficients of elbows were studied experimentally in pipeline loop of I.D. 0.1 m. Elbows with central angles of 90 and 45 made of PVC were used for low-density spherical capsule train flow. The outer diameter and relative density of the capsules were 0.08 m and 0.87, respectively; the pressure drops were measured at Reynolds number range 2 x 10⁴ < Re < 1 x 10⁵ and for a transport concentration from 5% to 25%. Increments of the pressure gradient become larger at higher velocities and solid phase concentrations. The pressure gradients that occurred at the 90 elbow were higher than that occurred at the 45 elbow. Loss coefficient of the 90 elbow for the same flow velocity and capsule concentration in the capsules-water mixture flow is from 3 to 2 times higher than the loss coefficient at the 45 elbow. (author)

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... Mathur et al. (1989), Agarwal et al. (2001) and Mishra et al. (1992); Mishra and Agarwal, (1998) conducted experimental investigations on the flow of capsules of shape factor (ψ) of 1 in HCPs, focusing on developing relationships for capsules' velocity. Ulusarslan and Teke, (2005a) ;Ulusarslan, (2007Ulusarslan, ( , 2010aUlusarslan, ( , 2010bUlusarslan, ( , 2013; Ulusarslan and Teke, (2005b) ;Uluasarslan, (2008); Uluasarslan andTeke, (2008, 2009) have carried out extensive experimental instigations on the transport of capsules of ψ ¼ 1 in HCPs for on-shore applications (i.e. horizontal pipelines), developing expressions for capsules' velocity and pressure drop within the HCP. ...
... A 1 m long outlet pipe has been used to minimise the effects of the outlet boundary condition in the test section of the pipeline. The test section is similar to that of (Ulusarslan and Teke, 2005a;Ulusarslan, 2007Ulusarslan, , 2010aUlusarslan, , 2010bUlusarslan, , 2013Ulusarslan and Teke, 2005b;Uluasarslan, 2008;Uluasarslan andTeke, 2008, 2009;Asim, 2013;Asim andMishra, 2016a, 2016b; with a 100 mm internal diameter. The pipe surface has been considered to be hydrodynamically smooth, with an absolute roughness constant (ε) of zero. ...
... The inlet boundary of the flow domain has been modelled as a velocity inlet, where the inlet flow velocity can vary from 1 to 4 m/sec, depending on the operating conditions considered, as considered by many other researchers (Ulusarslan and Teke, 2005a;Ulusarslan, 2007Ulusarslan, , 2010aUlusarslan, , 2010bUlusarslan, , 2013Ulusarslan and Teke, 2005b;Uluasarslan, 2008;Uluasarslan andTeke, 2008, 2009;Asim, 2013;Asim andMishra, 2016a, 2016b;. The outlet boundary of the flow domain has been modelled as a pressure outlet at atmospheric conditions (see Table 3). ...
... After that, many relevant scholars have also analyzed and optimized the power device and capsule fabrication process in the capsule transportation system, further improving the technology [15]. Ulusarslan [16] studied the effects of the size and arrangement of the capsule on its movement speed. Kollár et al. [17] studied the relationship between the movement velocity of the capsule and its geometric parameters and Reynolds number and obtained the optimal diameter of the capsule based on the minimum energy consumption. ...
... Li et al. [21][22][23] studied the movement characteristics of the capsule under different length-diameter ratios, flow discharges, and transporting load conditions, established a movement model of the capsule under various influencing factors, and analyzed the energy consumption of the capsule in the process of transporting materials. Ulusarslan and Teke [24,25], as well as Ulusarslan [16], studied the pressure drop of flow during the movement of a low-density spherical capsule and analyzed the relationship between the pressure drop of flow and the density of the capsule. Ginevskii et al. [26] analyzed the relationship between the flow pattern and the movement velocity of the capsule and concluded that when the flow pattern was turbulent, the velocity of the capsule was greater than the average velocity of the carrier. ...
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... Taimoor et al. [17][18][19] studied the movement velocity of rectangular, cylindrical, and spherical capsules, analyzed the relationship between the geometry of the capsule and the flow pressure in the pipeline, and derived the semiempirical formula for calculating the flow pressure drop in the pipeline when the capsule moved in the pressurized pipe. Deniz et al. [20] studied the pressure distribution of flow in the pipeline when the capsule moved under the conditions of different flow discharges, different density of the capsule, and different elbow angle and determined the pressure gradient of flow in the pipeline gradually increased with the increase of flow discharge, density of the capsule, and elbow angle. Li et al. [21][22][23] studied the movement characteristics of the capsule under different length diameter ratio, flow discharge, and transporting load conditions, established the movement model of the capsule under various influencing factors, and analyzed the transporting energy consumption of the capsule in the process of transporting materials. ...
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... The cost of pipe per unit weight of the pipe material is given by Ref. [54]: (19) where t is the thickness of the pipe wall, g p is the specific weight of the pipe material and c 2 is the cost of the pipe per unit weight of the piping material. According to Davis and Sorenson [55], and Russel [56], the pipe wall thickness can be expressed as: ...
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Critical Reynolds numbers were revealed by the study at which the velocity ratio curves typically achieved minimum or maximum values. The pronounced critical condition at Reynolds number about 1,000 is of particular interest, falling as it does in the middle of the Reynolds number range widely regarded as yielding laminar flow in a long circular pipe, but coinciding with the first manifestations of turbulence reported in previous studies. Velocity ratios for both spherical and cylindrical capsules were found to vary from about 1.10 to 1.75 in the laminar flow regime, and from 1.10 to 1.30 at the highest Reynolds numbers. L'étude des valeurs minimum et maximum des courbes du rapport des vitesses capsule/fluide a révélé des nombres de Reynolds critiques. La condition critique qui se produit pour un Re d'environ 1000 est d'intérět particulier car on y trouve la première manifestation de turbulence bien que ce nombre de Reynolds soit au centre d'une région considérée laminaire pour L'écoulement dans un tuyau. Le rapport des vitesses varie de 1.10 à 1.75 pour le régime laminaire et de 1.10 à 1.30 pour les nombres de Reynolds les plus élevés et ce, pour les capsules cylindriques et sphériques.
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With water as the conveying liquid the pressure gradient of a train of spheres is comprised of a basic pressure gradient due to shear of the surrounding liquid, to which has to be added a very small density‐dependent increment due to solid friction, and a further increment due to any irregularity of the spheres. With viscous liquids the pressure gradient generally rises rapidly with specific gravity and with increase of viscosity. Even at the low specific gravity of 1.25 the power require‐nients of cast spheres conveyed by water are generally lower than those of smooth cylinders, and the advantage increases with increase of specific gravity. However, the lower power require‐uient has to be weighed against the possibly greater cost of forming spheres, and the cost of larger pipe that would be neces‐sary to secure a given throughput, particularly if the spheres were run at low velocities to secure very low pressure gradients.
Experimental study of capsule flow in bent and inclined pipeline
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The pipeline flow of heavy solid capsules
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P. Vlasak, The pipeline flow of heavy solid capsules, in: International Symposium on Underground Freight Transportation by Capsule Pipelines and Other Tube/Tunnel Systems, Sanghai, China, 20-21 October 2005, pp. 1-12.
The pipeline flow of capsules – Part 3 – an experimental investigation of the transport by water of single cylindrical and spherical capsules with density equal to that of the water
  • Ellis