Article

Sharpening of metal tips by heat treatment in vacuum

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Abstract

It is well known that a metal tip blunts if it is heated in vacuum. Sharpening may occur in the case of an evaporation of the tip material. To test this, molybdenum tips were heated in vacuum. A typical result: at 2400K, the tip radius decreases from 8 mu m to 0.3 mu m thus confirming the hypothesis. Measured and calculated final radii agree roughly. The pure material evaporation can be replaced by a surface reaction followed by the evaporation of the reaction products. This is shown on tungsten tips heated (1750K) in the presence of oxygen (0.5 mTorr). The evaporation of tungsten oxides results in a sharpening to a radius to 0.05 mu m. Under special conditions, in connection with the formation of solid drops, radii down to 0.01 mu m are obtained.

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... Finally, this part of the wire becomes so thin that can not hold the lower end of the wire, so the latter breaks off and a sharp tip is left behind as shown in figure 2. In practice, the etching is performed in several steps: @BULLET apply AC 30 V for initial fast etching to make the neck of the wire more thin; @BULLET adjust voltage to 20 V just before drop-off stage; @BULLET lower voltage to 5-10 V to perform an accurate final drop-off step. With this protocol, conic tools with a diameter of 1-10 µm, are obtained in a few minutes as shown infigure 3. It is known that 300 nm tips can be obtained [10]. Tools with cylindrical form can be prepared by drawing the metal wire during etching (for a detailed discussion see [11]). ...
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