Article

Dimensional stability of Douglas fir and mixed beech-poplar plywood: Experimental measurements and simulations

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Abstract

A finite element method (FEM) numerical model predicting the warping of plywood panels from a description of the intraveneer properties in response to moisture content changes is presented and compared with experimental measurements. Thirteen three-ply plywood panels of 40×40 cm2 (1.9-mm thickness per ply) were manufactured from Douglas fir or from mixed beech and poplar. Maps of the longitudinal and tangential swelling as well as the wood density were established on the veneers before the glueing process. The shape was measured on the panels conditioned first at 17% moisture content (MC), then at the fiber saturation point, in order to calculate the maximum displacements along six profiles (three longitudinal and three tangential) on each panel. These experimental data were compared with the results of simulations based on two models. First, they were compared to a "heterogeneous" model in which all measured veneer properties were used as inputs. In this case the predicted displacements showed a close correlation (R 2=0.74) to the measured ones, but were remarkably underestimated. Second, they were compared to a "homogeneous" model in which the three layers of each panel were only described by their mean density and average swelling coefficients. For this comparison the prediction of the displacements was much less accurate in the longitudinal direction but was still satisfactory in the tangential direction.

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... L'objectif est de fiabiliser l'utilisation de ces essences pour les structures en bois justifiées selon les règles Eurocode 5 par les validations ou des corrections nécessaires de la norme NF EN 338. Bien que quelques rares études, sur quelques essences feuillues existent ( (Bahar et al., 2016;Berthelot et al., 2009;Constant et al., 2003;Hunt, 1984;Rousset, 1999),…), elles doivent être complétées par de nouvelles données scientifiques et expérimentales. Plusieurs incertitudes sont à lever, dont : ...
Thesis
La conception et la vérification du dimensionnement des structures en bois, pour une utilisation en Génie Civil, est régie par la norme Européenne Eurocode 5. Elle permet de dimensionner tout élément de structure en fonction du chargement qui lui est appliqué et d’hypothèses relatives à son environnement. Coordonnée particulièrement par la filière bois des pays Nordiques, cette norme est basée sur l’emploi exclusif de résineux. Or, la France détient la plus grande forêt de feuillus d’Europe. Ces essences ont leur place dans les structures bois d’aujourd’hui en apportant, par exemple, des propriétés de durabilité naturelle. Malheureusement, ces essences ne sont pas aujourd’hui considérées dans les règles de dimensionnement.Le projet EFEUR5, financé par l’agence nationale de la recherche, a pour objectif de répondre à cette problématique en effectuant des travaux similaires à ceux déjà réalisés pour les résineux. Ainsi, les travaux présentés ont pour objectifs de comprendre et de modéliser le comportement mécanique différé des essences de feuillus français que sont le chêne, le hêtre et le peuplier. A ces trois essences, est rajouté le douglas comme essence de référence des résineux.Nous commençons l’étude par l’analyse microscopique de la structure anatomique des essences étudiées. Cette analyse a pour objectif de mettre en avant les différences entre ces quatre essences. Le comportement mécanique différé du bois étant sensible à l’humidité de celui-ci, nous devons dans un premier temps déterminer l’évolution de l’humidité dans la section d’un élément de structure. Pour cela, il est présenté dans le second chapitre un protocole expérimental innovant de détermination des propriétés de diffusion d’une éprouvette située en extérieur. L’identification des propriétés de diffusion effectuée, nous proposons une étude de sensibilité des écarts de comportement hydrique sur un élément de structure.Le comportement mécanique long terme est ensuite étudié par une approche couplée entre expérimentation et modélisation. Différents comportements mécaniques dépendant du temps et de l’humidité sont pris en compte et hiérarchisés. L’implémentation, dans un logiciel aux éléments finis, de l’évolution du champ hydrique 3D au sein d’un élément de structure, ainsi que des différents phénomènes physiques mis en jeu lors du fluage sont discutés. Par la suite, la conception de deux bancs de flexion quatre points à l’échelle métrique des poutres de feuillus et de douglas est détaillée. Les mesures réalisées sur plus d’une année permettent dans un premier temps d’identifier les principaux comportements. Dans un second temps, ces données permettent de déterminer les propriétés viscoélastiques hygro activées par analyse inverse. Ainsi une comparaison des propriétés viscoélastiques entre ces quatre essences est présentée.Enfin, dans la dernière partie, les modèles développés et validés sont mis en forme pour une approche technologique. De nouveaux abaques d’équilibre d’humidité interne sont proposés essence par essence. Une méthodologie de détermination du coefficient kdef est proposée, et permet, par une relation très simple, d’affiner sa détermination en fonction de l’environnement réel, de la section, et de l’humidité initiale.
... A similar experience is described in the literature, where the FEM results underestimate the distortion of LVPs. Constant et al. (2003) developed a FE model that predicted distortion in plywood and compared the results with empirical data observed under different climate conditions. Two types of simulation models were used; one describing the properties of each veneer according to the longitudinal and tangential swelling, as well as the wood density before the moulding, and the other using the mean density and average swelling coefficients for the LVP. ...
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A shortcoming of the laminated bending process is that the product may become distorted after moulding. This study focused on the influence of fibre orientation deviation for individual veneers on the distortion of a moulded shell. The distortion of 90 cross-laminated shells of the same geometrical shape, consisting of seven peeled birch veneers, were studied under relative humidity variation. All the veneers were straight-grained in the longitudinal-tangential plane, but to simulate a deviation in fibre orientation, some of the individual veneers were oriented at an angle of 7° relative to the main orientation of the other veneers in the laminate. A finite element model (FEM) was applied to study the possibility of predicting the results of a practical experiment. The study confirms the well-known fact that deviation in fibre orientation influences shape stability. The results also show how the placement of the abnormal veneer influences the degree of distortion. From this basic knowledge, some improvements in the industrial production were suggested. However, the FE model significantly underestimated the results, according to the empirical experiment, and it did not show full coherence. The survey shows the complexity of modelling the behaviour of laminated veneer products under changing climate conditions and that there is a great need to improve the material and process data to achieve accurate simulations. Examples of such parameters that may lead to distortion are density, annual ring orientation in the cross section of the veneer, the orientation of the loose and tight sides of the veneer, and parameters related to the design of the moulding tool.
... Panels used in the experiment were fabricated with rotary-peeled veneers, by using the ureaformaldehyde glue as binder and three different core veneer joints. Furthermore, the dimensional stability of Douglas fir and mixed beech-poplar 3-ply plywood of 5.7 mm in thickness were carried out by experimental measurements and simulations by Constant et al. (2003). ...
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Three-layered plywood panels are widely used for packing cases, furniture parts and other applications. Veneers of 1 mm and 1.5 mm nominal thickness, obtained by rotary cut of tree-of-heaven trunk, were used in the construction of 3-ply plywood. The mean thicknesses of the two plywood, used in this study, were 3.13 mm for the thinner one and 4.58 mm for the thicker one, respectively. According to the test results, the highest mean Bending strength value proved to have derived from the thin plywood (91.22 N/mm2) and the thick one presented a little lower value of the respective strength (88.19 N/mm2), while the thick plywood recorded higher mean Modulus of Elasticity value, compared to the corresponding value of the thin one. Referring to the Impact Bending strength, the thin plywood presented a little higher mean value (2.93 J/cm2), than the thick plywood (2.60 J/cm2), whereas the thick plywood was proved to have quite higher Screw Withdrawal capacity (33.35 N/mm2), compared to the thin one (29.01 N/mm2). Additionally, the thin plywood resulted in high Shear strength, both in the case when the plywood was tested in dry conditions and also, when it was tested after the immersion of the specimens in water. Finally, the thin plywood recorded higher Swelling percentage value, lower Absorption percentage value and lower percentage value of Permanent Swelling, compared to the thick plywood. Generally, according to these results it could be claimed that the thin plywood presents quite satisfying properties, compared to the corresponding thick plywood.
... The main factors influencing to plywood panels properties are: wood species (Biblis 1999, Constant et al. 2003 Baldassino et al. (1998), considered the influence of plywood lay-up to its mechanical properties in two directions (according to wood fibers orientation in plywoods outer layers). ...
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In this paper the influence of composition and number of layers for ten poplar plywood boards of different thicknesses to bending strength and modulus of elasticity has been investigated. Results showed that with both increasing of plywood thickness and number of layers, density, bending strength and modulus of elasticity in lengthwise direction have been decreed, while in crosswise direction, bending strength and modulus of elasticity increased until 18 mm thickness and after that decreased. Analysis showed that with increasing both of number of layers and thickness in plywood composition, the difference of examined properties decreased in both directions. The plywood composition decreasing also influenced on anisotropy: as the difference in percentage part of veneer thickness in crosswise v.s. lengthwise direction decreased, so bending strength and modulus of elasticity decreased. Key words: poplar plywood, bending strength, modulus of elasticity, anisotropy.
... Efficient software makes virtual sawing or veneer cutting of a log described by 3D tomography a reality (Longuetaud et al. 2007(Longuetaud et al. , 2012Mothe et al. 2002;Roussel et al. 2014), opening the door to better sawing patterns in a sawmill for a known resource and a given market (Berglund et al. 2014). By using a simple geometrical transformation to simulate the veneering process, the tree stem description given by growth and yield simulation software (Dufour-Kowalski et al. 2012) allows the delivery of virtual maps of wood properties in veneers (grain angle and wood density) and prediction of the properties of secondary transformation products (Constant et al. 2003;Mothe et al. 2002). ...
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Key message Wood machining is compulsory both for timber separation and the surfacing of wooden objects. The anisotropy, cellular nature and multi-scale level organisation of wood make its cutting complicated to study. During the last 50 years, most of the wood machining subjects were covered by French teams. Context Woodcutting is a very old technology but scientific research is scarce on the subject. In the last 50 years, much work on basic mechanisms as well as on industrial processes has been done in France. Aims The specific nature of wood introduces strong differences between wood and metal cutting processes. The paper focuses on French teams’ contributions. Results The basic aspects of the tool–material interaction for different basic modes in woodcutting are highlighted. In primary conversion such as sawing, veneer cutting or green wood chipping, huge progress comes from automation and the possibility of linking the process to log and product quality through new sensors. In secondary processing, much has been done on the links between the cutting process, surface qualification and the properties of these surfaces for further processing, such as gluing or coating. Tool wear depends on the cutting process, timber quality and species. Trade-offs are required in tool technology and coating technologies may improve tool life. Conclusion A large amount of knowledge and innovation has come from 50 years of worldwide research effort, with France being particularly active in this period. The transfer of skills from metals cutting industry was often a key, but much is needed to move closer to both metal cutting sector and woodcutting skills among craftsmen.
... Dimensional changes in different types of wood-based materials have been investigated for many years now. Research studies conducted on the subject pertain first of all to changes in length caused by changes in relative humidity at room or elevated temperature (Constant et al. 2003, Pugel et al. 1990, Sekino and Shibusawa 2002). ...
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Deux outils de simulation (1) de la coupe du bois par déroulage et (2) de la stabilité dimensionnelle des produits sont présentés. Les entrées sont constituées de la distribution spatiale des propriétés du bois dans la tige (forme des limites de cerne, branchaison) délivrée par le simulateur de croissance et de qualité du bois Winepifin. Un exemple d’application est présenté sur 2 épicéas communs typiques ; les simulateurs permettent de visualiser l’aspect des placages produits et de prédire la stabilité dimensionnelle de panneaux contreplaqués
Thesis
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Numerical simulations were performed to investigate how the annual ring orientation affects the shape stability of sawn timber. The influence of radial variations in the basic properties and the spiral grain is also studied. The knowledge obtained can contribute to more effective use of the raw material through allowing boards having properties that would yield bad shape stability to be sorted out. Possibilities for improving shape stability through gluing pieces of wood together are examined as well.
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The aim of this paper is to propose a consistent framework for analyzing the influence of silviculture, site quality and, to some extent, genetics on the wood production of Norway spruce from both a quantitative and a qualitative point of view. Tree and stand volume, stem taper, wood basic density, proportion of juvenile wood as well as knottiness are considered as the result of growth processes.Two complementary applications are presented. (1) An average-tree growth model which is built of several interrelated processes: site quality has an effect on height growth and hence on all other tree and stand characteristics; crown development is driven by height growth and controlled by stand density; stand basal area increment is predicted from empirical rules; tree basal area increment is then distributed along the stem. (2) A model that aims at assessing timber quality of a standing tree from usual inventory measurements such as tree age, height and diameter at breast height: growth equations are used to reconstruct the past growth of a tree and to predict its current internal structure, namely ring distribution. Both models are linked to allometric equations that estimate the characteristics of branchiness, to densitometric models that predict wood basic density from ring distribution and to a software that simulates the grading of any board located in a stem whose morphology is known in detail.The aim of these models is not to make precise quantitative predictions but to show how different pieces of knowledge of silviculturists, forest biometricians and wood scientists may be brought together in simulation software in order to help forest managers and wood industrialists to make decisions. This framework could be extended to other fast-growing coniferous species.
Article
The coupled and highly non-linear nature of the transport equations that govern the drying process highlights the applicability of numerical simulation in this field. This work is devoted to presenting the latest version of TransPore: a unique 3-D drying model that is able to deal with the heat and mass transfer in porous media. The set of equations used in the present work is among the more comprehensive physical descriptions for the drying of a porous medium modelled at the macroscopic scale.Several simulation results are presented that depict the new possibilities offered by such a tool. In particular, the effect of the number of exchange faces is studied both for an isotropic medium (a cube of light concrete) and for an anisotropic medium (a board of wood) where the anisotropy ratios and geometrical factors are large. These simulations prove that only three spatial dimensions are able to capture the effect of the width of the medium in the case of high temperature drying. Indeed, with such conditions, the longitudinal direction is required to highlight the effect of overpressure in a strongly anisotropic medium, while both thickness and width are necessary to account for the coupling between the thermal field and the pressure driven flow.
Article
Une banque de donnees informatisee, reproduite ici, comprend les proprietes physiques, masse volumique p, et taux d'humidite H, et les proprietes elastiques tridimensionnelles de 80 bois. Une analyse statistique a permis d'etablir des regressions multiples significatives entre ces deux groupes de parametres; elle conduit a la proposition de deux modeles previsionnels de comportement elastique tridimensionnel l'un pour les bois feuillus et l'autre pour les bois resineux, et permet de prevoir de facon satisfaisante la matrice complete des complaisances elastiques pour un bois dont la masse volumique p est connue a un taux d'humidite voisin de 12%. L'efficacite du modele bois feuillus est discutee a partir de resultats experimentaux obtenus sur le bois d'un meme hetre par neuf laboratoires
Article
Les retraits longitudinal et tangentiel, la densité moyenne et l'épaisseur de séries radiales de placages déroulés de douglas ont été mesurés. On observe une forte corrélation positive (r >0,9) entre la densité et le retrait tangentiel. Le retrait longitudinal est lié négativement à la densité. La liaison densité-retrait est perturbée dans 2 cas particuliers : - dans le bois le plus dense, pour lequel le retrait tangentiel est inférieur au retrait attendu; on admet que ce comportement est dû aux fissures qui apparaissent préférentiellement dans le bois dense, et limitent la déformation en s'ouvrant au séchage ; - dans les zones de bois de compression qui présentent un retrait longitudinal anormalement élevé et un retrait tangentiel faible dans le bois final. L'une des méthodes expérimentées pour mesurer les retraits permet d'enregistrer à tout moment au cours du séchage l'état de la déformation longitudinale et tangentielle et d'étudier ainsi la cinétique du retrait. Le retrait longitudinal commence avant et s'achève après le retrait tangentiel. On distingue 2 phases sur la courbe temps-retrait; dans la première phase (T1), le placage perd de l'humidité sans se déformer, le retrait ne s'effectuant qu'au cours de la seconde phase (T 2). La longueur de la phase T2 augmente dans les 2 directions (L, T) avec la densité, alors que la phase T1 se réduit lorsque la densité augmente. En définitive, la durée totale du retrait tangentiel (T1+T2) est indépendante de la densité. Dans la direction longitudinale, la déformation passe en général par une phase de gonflement, mais la dimension obtenue à la fin du séchage est presque systématiquement inférieure à la dimension initiale (à l'état saturé). Study on shrinkage-structure relationships. I. Radial variation of longitudinal and tangential shrinkage on rotary cut Douglas veneers. Longitudinal and tangential shrinkage, average density and thickness have been measured on a 8 radial series of rotary cut veneers (2 × 2 cm) using the experimental procedure described in figure 1. The results are presented on radial profiles (fig 3). There was a strong positive correlation (r>0.9) between tangential shrinkage and density. The phenomenogical relationship between longitudinal shrinkage and density was negative and lower than the one mentioned above (fig 4). Two cases deviate from this density/shrinkage relationship: - zones characterised by high density present lower than expected tangential shrinkage. It is assumed that this phenomenon is due to cracks which mostly appear in late-wood and reduce the strain by opening during drying; - compression wood (marked BC in fig 3) shows abnormally high longitudinal and low tangential shrinkage in late-wood. The method of shrinkage measurement described in figure 2 can give the tangential and longitudinal deformations at any time during drying, thus allowing the study of shrinkage kinetics. Table IV shows the mean values of the kinetic parameters as defined in figure 5. Longitudinal shrinkage is induced first, and then, tangential shrinkage acts simultaneously with the longitudinal one. The longitudinal shrinkage subsequently completes the deformation. Two phases were distinguished on the shrinkage vs time curve: during the first (T1), the veneer loses humidity without warping, then shrinkage occurs during the second phase (T2). As the density increases, duration of the T2-phase increases for both directions (L, T) whereas the duration of the T1 phase is reduced. Finally, the total duration of tangential shrinkage (t∞ = T1+T2) is not dependent on the density (table IV). In the longitudinal direction, the strain usually exhibits a swelling phase but the final dimensions of a seasoned specimen are nearly always lower than a green specimen.
Article
Microdensitometric analysis of wood samples: data computation method used at Inra-ERQB (CERD program). The procedure used at Inra for computing data derived from the microdensitometric analysis of a wood sample is described and discussed. The initial data are in the form of one or several radial density profiles. The first step of the treatment, which is the most time consuming and the only one requiring manual intervention, consists in locating the annual ring limits on each profile of each ring. The intermediate data - which can be corrected using an independent measurement of density (ratio weight/volume of the whole sample) - are then computed for each ring profile. Finally, each ring is described by several 'synthetic' values: the ring width, the mean density, the minimal and maximal density, the earlywood and latewood widths and ratios, and a set of density values (named 'quantiles') describing the shape of the ring profile. (© Inra/Elsevier, Paris.) Résumé Le traitement des données obtenues par l'analyse microdensitométrique d'éprouvettes en bois tel qu'il est pratiqué à l'Inra est détaillé et discuté. Les données initiales se présentent sous la forme d'un ou plusieurs profils de densité radiaux. La première étape du traitement, la plus longue et la seule à nécessiter une intervention manuelle, consiste à indiquer la position des limites de chaque cerne sur chaque profil. Des données intermédiaires - éventuellement corrigées par une mesure indépendante de densité de contrôle (rapport poids / volume de l'éprouvette) - sont ensuite calculées sur chaque profil de cerne pour servir de base à la suite du traitement. Chaque cerne est finalement décrit par des variables « synthétiques » : sa largeur, les densités moyenne, minimale et maximale, les largeurs, proportions et densités des bois initial et final ainsi qu'une série de densités moyennes de fraction de cernes (appelées « quantiles ») permettant de reconstituer le profil simplifié du cerne. (© Inra/Elsevier, Paris.)
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