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Smart Factory - A Step towards the Next Generation of Manufacturing

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Abstract

The Stuttgart Model of adaptive, transformable and virtual factories, already implemented in German basic research performed at the Universität Stuttgart has been extended with a new perspective, the so-called “Smart Factory”. The Smart Factory approach is a new dimension of multi-scale manufacturing by using the state-of-the-art ubiquitous/pervasive computing technologies and tools. The Smart Factory represents a context-sensitive manufacturing environment that can handle turbulences in real-time production using decentralized information and communication structures for an optimum management of production processes. This paper presents our research steps and future work in giving reality to the envisioned Smart Factory at the Universität Stuttgart.

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... Calm systems refer in this context to the hardware of a smart factory. The main difference between quiet systems and other types of systems is the ability to communicate and interact with their environment (Lucke et al., 2008) [4]. The smart factory is a cyber-physical production system (CPPS) that integrates smart sensors, embedded terminal systems, intelligent control system and communication facilities (Chen et al., 2018). ...
... Calm systems refer in this context to the hardware of a smart factory. The main difference between quiet systems and other types of systems is the ability to communicate and interact with their environment (Lucke et al., 2008) [4]. The smart factory is a cyber-physical production system (CPPS) that integrates smart sensors, embedded terminal systems, intelligent control system and communication facilities (Chen et al., 2018). ...
... [...] Sistemele calme se referă în acest context la hardware-ul unei fabrici inteligente. Principala diferență dintre sistemele calme și alte tipuri de sisteme este capacitatea de a comunica și de a interacționa cu mediul său" (Lucke et al., 2008). Fabrica inteligentă reprezintă un pas înainte de la un sistem de automatizare mai tradițional la un sistem complet conectat și flexibil, un sistem care poate utiliza un flux constant de date de la operațiunile conectate și de la sistemele de producție pentru a învăța și a se adapta la noile cerințe. ...
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Rezumat Producția industrială se confruntă cu provocări majore în ceea ce privește flexibilitatea și productivitatea în timpul procesului de fabricație. Această lucrare va prezenta principiile unei fabrici inteligente într-un mediu dinamic al Industriei 4.0 în domeniul auto din România. O fabrică inteligentă trebuie să urmeze câteva principii precum: Integrare, Inteligență și Interactivitate. Integrarea se realizează printr-o fabrică conectată, iar acest principiu se realizează prin legătura dintre automatizarea mașinilor și fabrica IT. Inteligența este realizată de o fabrică digitală, iar acest principiu este realizat prin furnizarea și utilizarea datelor provenite de la dispozitive, procesele de producție și controlul calității produselor. Interactivitatea este realizată de o fabrică care colaborează, iar acest principiu este realizat prin îmbunătățirea interacțiunii om-mașină. Fabricația inteligentă îmbrățișează o mulțime din cele mai noi tehnologii de informare și comunicare, plus facilități inteligente, și ajută la crearea și răspândirea unui impact pozitiv în cadrul întregii structuri organizaționale. Datele colectate prin intermediul senzorilor diferă în ceea ce privește sursa, semantica și chiar formatul, de exemplu, datele pot fi colectate prin sisteme de fabricație, proces, gama de produs sau oameni. Lucrarea de față prezintă ideile principale ale unei fabrici inteligente cât și câteva principii de proiectare ale unei fabrici inteligente. Cuvinte cheie Fabrica inteligentă, Industria 4.0, domeniul auto, fabricația modernă Abstract Industrial production is facing major challenges regarding the flexibility and productivity during the manufacturing process. This paper will present the principles of Smart Factory in a dynamic Industry 4.0 environment in automotive field in Romania. A Smart Factory need to follow some principles as: Integration, Intelligence, and Interactivity. Integration is achieved by a connected factory and this principle is made by the link between machine automation and IT factory. Intelligence is achieved by a digitally factory and this principle is made by providing and using data from devices, production processes and product quality control. Interactivity is achieved by a factory that collaborates and this principle is made by improving human-machine interaction. Smart manufacturing embraces a lot of the latest information and communication technologies, plus smart facilities, and helps create and spread a positive impact throughout the entire organizational structure. Data collected via sensors differs in source, semantics and even format, for example, data can be collected via manufacturing systems, process, product range or people. This paper presents the main ideas of a smart factory as well as some design principles of a smart factory.
... In recent years, different manufacturing paradigms have emerged, including (but not limited to) manufacturing concepts such as the Reconfigurable Manufacturing System (RMS) [86][87][88][89][90][91][92], Flexible Manufacturing System (FMS) [93][94][95][96][97][98][99][100], distributed manufacturing [101][102][103][104], and cloud manufacturing [105][106][107][108][109][110]. In addition, terms such as smart factory [111][112][113][114][115][116], intelligent factory [77,113,[117][118][119][119][120][121], and digital factory [122][123][124][125][126] represent emergent paradigms that seek to fulfill this need. However, none has seemed adequate enough to capture the approval of a plurality of stakeholders within the manufacturing community. ...
... In recent years, different manufacturing paradigms have emerged, including (but not limited to) manufacturing concepts such as the Reconfigurable Manufacturing System (RMS) [86][87][88][89][90][91][92], Flexible Manufacturing System (FMS) [93][94][95][96][97][98][99][100], distributed manufacturing [101][102][103][104], and cloud manufacturing [105][106][107][108][109][110]. In addition, terms such as smart factory [111][112][113][114][115][116], intelligent factory [77,113,[117][118][119][119][120][121], and digital factory [122][123][124][125][126] represent emergent paradigms that seek to fulfill this need. However, none has seemed adequate enough to capture the approval of a plurality of stakeholders within the manufacturing community. ...
Article
Full-text available
In a dynamic and rapidly changing world, customers’ often conflicting demands have continued to evolve, outstripping the ability of the traditional factory to address modern-day production challenges. To fix these challenges, several manufacturing paradigms have been proposed. Some of these have monikers such as the smart factory, intelligent factory, digital factory, and cloud-based factory. Due to a lack of consensus on general nomenclature, the term Factory of the Future (or Future Factory) has been used in this paper as a collective euphemism for these paradigms. The Factory of the Future constitutes a creative convergence of multiple technologies, techniques, and capabilities that represent a significant change in current production capabilities, models, and practices. Using the semi-narrative research methodology in concert with the snowballing approach, the authors reviewed the open literature to understand the organizing principles behind the most common smart manufacturing paradigms with a view to developing a creative reference that articulates their shared characteristics and features under a collective lingua franca, viz., Factory of the Future. Serving as a review article and a reference monograph, the paper details the meanings, characteristics, technological framework, and applications of the modern factory and its various connotations. Amongst other objectives, it characterizes the next-generation factory and provides an overview of reference architectures/models that guide their structured development and deployment. Three advanced communication technologies capable of advancing the goals of the Factory of the Future and rapidly scaling advancements in the field are discussed. It was established that next-generation factories would be data rich environments. The realization of their ultimate value would depend on the ability of stakeholders to develop the appropriate infrastructure to extract, store, and process data to support decision making and process optimization.
... In recent years, different manufacturing paradigms have emerged, including (but not limited to) manufacturing concepts such as the Reconfigurable Manufacturing System (RMS) [86][87][88][89][90][91][92], Flexible Manufacturing System (FMS) [93][94][95][96][97][98][99][100], distributed manufacturing [101][102][103][104], and cloud manufacturing [105][106][107][108][109][110]. In addition, terms such as smart factory [111][112][113][114][115][116], intelligent factory [77,113,[117][118][119][119][120][121], and digital factory [122][123][124][125][126] represent emergent paradigms that seek to fulfill this need. However, none has seemed adequate enough to capture the approval of a plurality of stakeholders within the manufacturing community. ...
... In recent years, different manufacturing paradigms have emerged, including (but not limited to) manufacturing concepts such as the Reconfigurable Manufacturing System (RMS) [86][87][88][89][90][91][92], Flexible Manufacturing System (FMS) [93][94][95][96][97][98][99][100], distributed manufacturing [101][102][103][104], and cloud manufacturing [105][106][107][108][109][110]. In addition, terms such as smart factory [111][112][113][114][115][116], intelligent factory [77,113,[117][118][119][119][120][121], and digital factory [122][123][124][125][126] represent emergent paradigms that seek to fulfill this need. However, none has seemed adequate enough to capture the approval of a plurality of stakeholders within the manufacturing community. ...
Preprint
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In a dynamic and rapidly changing world, customers’ often conflicting demands plus fluid economic requirements, often driven by geo-politics, have continued to evolve, out-striping the capability of existing production systems. With its inherent shortcomings, the traditional factory has proven to be incapable of addressing these modern-day manufacturing challenges. Recent advancements in Industry 4.0 have catalyzed the development of new manufacturing paradigms (or smart factory visions) under different monikers (e.g., Smart factory, Intelligent factory, Digital factory, Cloud-based factory etc.) would help fix these challenges. Due to a lack of consensus on a general nomenclature for these manufacturing paradigms, the term Future Factory (or Factory of the Future) is here used as a collective euphemism, without prejudice. The Future Factory constitutes a creative convergence of multiple technologies, techniques and capabilities that represent a significant change in current production capabilities, models, and practices. It is a data-driven manufacturing approach and system that harnesses intelligence from multiple information streams i.e., assets (including people), processes, and subsystems to help create new forms of production efficiency and flexibility. Serving both as a review monograph and reference companion, this paper details the meanings, characteristics, and technological underpinnings of the Future Factory. It also elucidates on the architectural models that guide the structured deployment of these modern factories with particular emphasis on three advanced communication technologies capable of speeding up advancements in the field. It not only highlights the relevance of communication between assets but also lays out mechanisms to achieve these interactions using the Administration shell. Finally, the paper also discusses the key enabling technologies that are typically embedded into bare bone factories to help improve their visibility, resilience, intelligence, and capacity, in addition to how these technologies are being deployed and to what effect. At the onset of the study, we were interested in developing a monograph which would serve as a comprehensive but concise review of general principles, fundamental concepts, major characteristics, key building blocks and implementation guidelines for the Future Factory within the overall context of the manufacturing ecosystem, in the age of Industry 4.0. Our hope is that this paper would enrich the extant literature on advanced manufacturing, help shape policy and research, and provide insights on how some of the identified pathways can be diffused into industry.
... With the fourth industrial revolution, also called industry 4.0, smart factories are becoming a reality in many countries. They use the latest discoveries of informatics to make their factories context-sensitive, so they can deal with production turbulence in time real, using decentralized information and communication structures, for the optimized management of processes [2]. ...
... For the Bellman equation to be applied to Q-learning, the formula undergoes some modifications so that it can calculate the quality of the actions for each agent state in current time (t) and in an earlier time (t-1 ), according to (2). ...
... Technologies like AI, big data, Blockchain, drones, robotics, augmented reality, 3D Printing, Internet of Things (IoT), and 5G are transforming the manufacturing and delivery of goods and affecting society in general. Organizations must embrace the changing technology to cope with a shorter product lifecycle and rapid environmental changes (Lucke, Constantinescu, & Westkämper, 2008;Singh & Gurtu, 2021). ...
Chapter
Digital supply chains employ many technologies, each influencing the environmental performance of the supply chain network to some degree. The technological ecosystem includes Additive Manufacturing (AM), Artificial Intelligence (AI), big data, Blockchain, Internet of Things (IoT), and robotics, among others. Technologies in digital supply chains have brought many opportunities and new challenges to sustainability in supply chain management. Sustainability in supply chains refers to adopting processes and technologies that minimize the environmental impact. Circular Economy (CE) supports I4,0 and improves sustainability. Moreover, sustainability applies to the different activities of supply chains, from sourcing to the last mile delivery, at various echelons to minimize the environmental impact. This chapter provides a holistic view of technologies in digital supply chains and their contribution to environmental sustainability.
... Intelligent manufacturing process is closely related to applications in smart factories, which adopt a combination of physical and cyber technologies (Brettel et al., 2014;Li et al., 2016a;Chen et al., 2017;Zhou et al., 2018). Intelligent manufacturing technology has emerged and is reported to have a profound and lasting effect on advanced manufacturing technology using the acquired data (Lucke et al., 2008). However, different formats of raw data from sensors in the production line has created technical problems in the gap between manufacturing and information fields, which include high dimensionality, complexity, and dynamicity (Loyer et al., 2016;Davis et al., 2015;Wuest el al., 2016). ...
Preprint
Quality control in the manufacturing industry has improved with the use of artificial intelligence (AI). However, the manual inspection of trimming die designs, which is time-consuming and prone to errors, is still done by engineers. This study introduces an automatic design inspection system for automobile trimming dies by integrating AI modules and computer-aided design (CAD) software. The AI modules replace engineers' judgment, and the CAD software carries out operations requested by the AI modules. The inspection process involves a zigzag interaction between the AI modules and CAD software, enabling one-click operation without expert intervention. The AI modules are CAD-independent and data-efficient, making them adaptable to other CAD software. They achieve high performance even with limited training data, with an average length measurement error of only 2.4%. The inspection time is reduced to approximately one-fifth of the time required for manual inspection by experts.
... A functional integration of the above-mentioned components effectively synthesises the smart factory concept, defined "as a factory that context-aware assists people and machines in executions of their tasks" [21]. Therefore, smart factories have a modular infrastructure, where CPSs monitor physical processes, make decentralised decisions, and cooperate with other CPSs, humans, or other value chain contributors over the IoT and IoS. ...
Article
Full-text available
Maintenance of equipment is a crucial issue in almost all industrial sectors as it impacts the quality, safety, and productivity of any manufacturing system. Additionally, frequent production rescheduling due to unplanned and unintended interruptions can be very time consuming, especially in the case of centrally controlled systems. Therefore, the ability to estimate the likelihood that a monitored machine will successfully complete a predefined workload, taking into account both historical data from the machine’s sensors and the impending workload, may be essential in supporting a new approach to scheduling activities in an Industry 4.0 production system. This study proposes a novel approach for integrating machine workload information into a well-established PHM algorithm for Industry 4.0, with the aim of improving maintenance strategies in the manufacturing process. The proposed approach utilises a logistic regression model to assess the health condition of equipment and a neural network computational model to estimate its failure probability according to the scheduled workloads. Results from a prototypal case study showed that this approach leads to an improvement in the prediction of the likelihood of completing a scheduled job, resulting in improved autonomy of CPSs in accepting or declining scheduled jobs based on their forecasted health state, and a reduction in maintenance costs while maximising the utilisation of production resources. In conclusion, this study is beneficial for the present research community as it extends the traditional condition-based maintenance diagnostic approach by introducing prognostic capabilities at the plant shop floor, fully leveraging the key enabling technologies of Industry 4.0.
... The scope of production and operations management has significantly expanded owing to the application of information technology and systems [51]. These days, firms use various information and production systems to manage manufacturing and production more efficiently [52]- [54]. ERP, SCM, MES, and PLM are some examples of such systems. ...
Article
Full-text available
A smart factory is a fully automated production system enabled with novel digital technologies. Numerous studies consider its emergence as the arrival of a new wave of production innovation. However, research is scant on why its adoption rate has lagged behind the expectations of investors and policymakers. Thus, this study examined the effect of top management support for information systems, the existing production systems, the perceived usefulness of smart factories, and outsourcing experiences on firms’ intention to adopt smart factories. Using the data of 1,067 Korean manufacturing small and medium-sized enterprises and structural equation modeling, this study finds that the performance of the existing production systems significantly increases the benefits expected from smart production systems, thus strengthening firms’ intention to adopt smart factories. It also finds that the top management’s support for information systems does not have a significant impact on the benefits expected from smart production systems. Furthermore, the overall mechanism of smart factories’ adoption is strengthened when firms develop their production systems in-house. The results of this study provide useful insights for practitioners seeking to transform traditional production systems into smart factories. They also provide a strategic guideline regarding outsourcing experiences.
... Product quality is one of the most critical factors in the manufacturing process. Recently, a smart factory has dramatically enhanced the production efficiency of highquality products by applying advanced information and communication technology (ICT) to the manufacturing process (Lucke, Constantinescu, & Westkämper, 2008 Rauch et al., 2020;Oh et al., 2021;Kim et al., 2021b;Choi et al., 2022). However, it takes much cost and time to maintain high quality to meet the increasing demand in multi-variety and small-lot-sized manufacturing. ...
Article
Full-text available
Industrial defect inspection plays a crucial role in maintaining the high quality of the product. Although deep learning technologies have been applied to conduct automatic defect inspection, it is still difficult to detect industrial surface defects accurately due to complex variations. This study proposes a novel approach to industrial surface-defect detection that segments defect areas accurately and robustly from the complex background using a deep nested convolutional network (NC-Net) with attention and guidance modules. NC-Net consists of the encoder-decoder with nested residual U-blocks and feature enhancement modules. Each layer block of the encoder and decoder is also represented as a residual U-block. In addition, features are adaptively refined by applying the attention module to the skip connection between the encoder and decoder. Low-level encoder features are refined through edge guidance, and high-level encoder features through mask guidance, which can keep local and global contexts for accurate and robust defect detection. A comprehensive evaluation was conducted to verify the novelty and robustness of NC-Net using four datasets, including magnetic tile surface defects, steel surface defects, rail surface defects, and road surface defects. The proposed method outperformed previous state-of-the-art studies. An additional dataset was also evaluated to prove the extensibility and generality of the proposed approach.
... On a more technical level, smart factories can be described as a collection of connected, context-aware systems, which have an ability to consume and create context information (e.g., the position or condition of an object) and assist machines and humans in executing tasks [16]. As an enabling technology of smart factories, cyber-physical systems (CPS) provide a means for merging the physical and digital world [17][18][19]. ...
Article
Full-text available
Human–robot collaboration (HRC) is one of the key aspects of Industry 4.0 (I4.0) and requires intuitive modalities for humans to communicate seamlessly with robots, such as speech, touch, or bodily gestures. However, utilizing these modalities is usually not enough to ensure a good user experience and a consideration of the human factors. Therefore, this paper presents a software component, Multi-Modal Offline and Online Programming (M2O2P), which considers such characteristics and establishes a communication channel with a robot with predefined yet configurable hand gestures. The solution was evaluated within a smart factory use case in the Smart Human Oriented Platform for Connected Factories (SHOP4CF) EU project. The evaluation focused on the effects of the gesture personalization on the perceived workload of the users using NASA-TLX and the usability of the component. The results of the study showed that the personalization of the gestures reduced the physical and mental workload and was preferred by the participants, while overall the workload of the tasks did not significantly differ. Furthermore, the high system usability scale (SUS) score of the application, with a mean of 79.25, indicates the overall usability of the component. Additionally, the gesture recognition accuracy of M2O2P was measured as 99.05%, which is similar to the results of state-of-the-art applications.
... • Smart Factory: Manufacturing will completely be equipped with sensors, actors, and autonomous systems. By using "smart technology" related to holistically digitalized models of products and factories (digital factory) and an application of various technologies of Ubiquitous Computing, so-called "Smart Factories" develop which are autonomously controlled (Lucke et al., 2008). • Cyber-physical Systems: The physical and the digital level merge. ...
Article
Full-text available
For several industries, the traditional manufacturing processes are time-consuming and uneconomical due to the absence of the right tool to produce the products. In a couple of years, machine learning (ML) algorithms have become more prevalent in manufacturing to develop items and products with reduced labor cost, time, and effort. Digitalization with cutting-edge manufacturing methods and massive data availability have further boosted the necessity and interest in integrating ML and optimization techniques to enhance product quality. ML integrated manufacturing methods increase acceptance of new approaches, save time, energy, and resources, and avoid waste. ML integrated assembly processes help creating what is known as smart manufacturing, where technology automatically adjusts any errors in real-time to prevent any spillage. Though manufacturing sectors use different techniques and tools for computing, recent methods such as the ML and data mining techniques are instrumental in solving challenging industrial and research problems. Therefore, this paper discusses the current state of ML technique, focusing on modern manufacturing methods i.e., additive manufacturing. The various categories especially focus on design, processes and production control of additive manufacturing are described in the form of state of the art review.
... Regarding technical integration, the work of Wang et al. (2016) has been identified because these authors highlighted that the I4.0 objective is to integrate business processes and process engineering and IoT/IoS in a flexible resource-efficient way to adapt to customer demand, which is environment-friendly, offers high quality and is low-cost. Lucke et al. (2008) proposed that smart factories would be vertically, horizontally and end-to-end integrated. In the same context, classified these three integration types in I4.0 interoperability, which integrates things, services, data and people. ...
Article
This article aims to introduce the challenge (i.e., integration of new collaborative models and tools) posed by the automation and collaboration of industrial processes in Industry 4.0 (I4.0) smart factories. Small- and medium-sized enterprises (SMEs) are particularly confronted with new technological and organisational changes, but a conceptual framework for production planning and control (PPC) systems in the I4.0 context is lacking. The main contributions of this article are to: (i) identify the functions making up traditional PPC and smart production planning and control in I4.0 (SPPC 4.0); (ii) analyse the impact of I4.0 technologies on PPC systems; (iii) propose a conceptual framework that provides the systematic structuring of how a PPC system operates in the I4.0 context, dubbed SPPC 4.0. Thus SPPC 4.0 is proposed by adopting the axes of the RAMI 4.0 reference architecture model, which compiles and contains the main concepts of PPC systems and I4.0. It also provides the technical description, organisation and understanding of each aspect, which can provide a guide for academic research and industrial practitioners to transform PPC systems towards I4.0 implementations. Finally, theoretical implications and research gaps are provided.
... These systems accomplish their tasks based on information received from the physical and virtual worlds. Physical world information is, for example, the location or state of a tool, as opposed to virtual world information such as electronic documents, graphics, and simulation models (Lucke, Constantinescu & Westkämper, 2008). Big Data is described as a procedure and technology for retrieving, collecting, managing, and analyzing a vast volume of unstructured and structured data that really is difficult to process using typical databases and that requires new technologies and analysis methodologies (Zulkarnain & Anshari, 2016). ...
Article
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The study aim is to examine the impact of industry 4.0 on sustainability of industrial organizations in Jordan. The population of the study consists of employees at various administrative levels of industrial organizations in Jordan. Due to the large population and the spatial and temporal limitations of the research, it was difficult to collect data using the comprehensive method. Therefore, the random sampling method was applied to collect data from the research population. The structural equation modeling (SEM) technique was used to test the impact of industry 4.0 dimensions on sustainability. The study results confirmed that all dimensions of industry 4.0 had an impact on sustainability. The greatest effect was for cyber-physical systems. Based on this result, researchers recommend the management of industrial organizations to invest in information technology to provide a large variety of data in a very short time and providing appropriate programs for analyzing big data and producing accurate and reliable information that can be used by employees.
... Smart factories, where CPS exist, are one of the central objects of I4.0 [14]. They enable the real-time collection, distribution and access of manufacturing relevant information anytime and anywhere [15]. This communication and transfer of information is accomplished with the use of the IoT. ...
Article
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In the last decade, industry across the globe has been under a massive change in its manufacturing paradigm triggered by the emergence of concepts such as Industry 4.0. Established streamlining philosophies such as Lean manufacturing had to cope with this paradigm shift. In this regard, expansive literature has developed concepts such as Digital Lean or Lean 4.0 to address such change. This publication fits in this same research stream as it provides a comprehensive and detailed conjunction on how to adapt lean instruments and the concepts of Lean Manufacturing to the Industry 4.0 environment. Two Lean tools/methods are taken as examples in this research to showcase something bigger: the difference between a pure digital conversion of a Lean tool (Visual Management Boards) and a possible “novel” Lean method (Single Minute Exchange of Die), enabled by its digitalization. New ways to apply both techniques are proposed. The analysis done in this study shows the feasibility to upgrade and modernize established Lean tools and methods, improving its efficiency and effectiveness, and also the possibility to give new features and scope to some of them, causing not only an improvement but a transformation.
... In conjunction with this pressure to change up-andcomming production methods such as 3D-Printing [4] and advances in IoT-technologies These factories also called "smart factories" [5], include the vision of a self-managed production cycles, that take away the burden of run-time decisions from designers. One design direction for the development of such systems are biological manufacturing systems (BMS) [6] 1 . ...
Conference Paper
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Reinforcement learning based Biological Manufacturing Systems are a promising approach to enhance modern day factories to meet the increasingly demanding market demands, through the use of bio-inspired self-organization methods on the factory floor. Organic Computing is a systems design philosophy created to plan out highly autonomous yet controllable systems which also incorporates some bio-inspired concepts. In order to unify the Biological Manufacturing Systems design with the practical requirements of the factory operators it is proposed to synthesize methods from the both highly compatible design concepts. In this work the need for new factory layouts it presented, as well as a brief overview of the design approaches. Then a case study of a reinforcement learning based Biological Manufacturing System is presented, as well as its properties explored. It is then discussed how it is lacking in terms of real world practicality and how methods from organic computing can be used to make up for some of its weaknesses.
... A recent study by Chang et al. (2012) emphasizes current IT-related policy issues and trends and noted new industrial services. A new frontier in Figure 1 manufacturing is needed, according to Lucke, Constantinescu, and Westkämper (2008), in order to meet the ever-changing demands of global sustainability in manufacturing systems and technology. Kowalska, Pazdzior, and Krzton-Maziopa (2018) work signifies an optimistic vision of the future in which objects will be linked to the internet via wireless networks and can work with other objects in real time and anywhere. ...
Article
The information and communication technology (ICT) field is rapidly advancing and has developed several disrupting technologies, including artificial intelligence, virtual reality, big data, cloud computing solutions, and the Internet of Things (IoT). This new automation is pervasive throughout production or manufacturing. It allows the integration of the next generation commuting system popularly called Cyber-Physical Systems (CPS) to join the physical and simulated worlds, marking the arrival of industry 4.0, commonly referred to as a fourth industrial revolution. The term ”Industry 4.0” refers to a wide range of technologies applied in the manufacturing industry, encompassing everything from product design to Supply Chain Management (SCM). To contribute to the execution of research in industry 4.0, the current study investigates the specific application of fourth industrial revolution technologies in smart manufacturing systems. First, a theoretical outline of various applications of Industry 4.0 is presented for smart manufacturing systems. Second, CPS-enabled smart (design, control, monitoring, and machining) is introduced through distinct illustrative scenarios. Third, based on these illustrative scenarios, new advancements and their potential applicability through Industry 4.0 in manufacturing industries are discussed. Finally, various challenges and prospects are recognized for Industry 4.0 and explored to assist manufacturing sectors in achieving further growth.
... Smart factories take the advantage of CPPS to face the product's shorter life cycles and high customization, required by the clients. A smart factory is composed of vertical integration (between management software like MES -Manufacturing Execution System, or ERP -Enterprise Resource Plan, to the shop floor) and horizontal integration (between shop floor machines) [11]. Some authors already detected gap's in the vertical integration, for instance between the management layers and the producing machinery (robots and PLC) at the bottom [12]. ...
Chapter
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In a new world where the virtual and physical world is more and more connected, there is a need to project physical devices as digital clones, but the inverse is also true, projecting physical objects from software assets. The proposed work is an approach to connect virtual (software) and the physical (machines) twins using two asynchronous solutions: persistent bi-directional communication and publish subscribe methods on Arduino based controllers. The focus will be in the interaction of virtual and physical reality in order to track the products mainly for academic and investigation proposes but with focus on the applicability on legacy controllers from shop floors, which were not conceived and projected to have these features.KeywordsModular cyber-physical production systemsVirtual environmentIndustrial agentsIndustrial controllersAsynchronous communicationMQTTWebsocketsFIPA
... Processes such as product development, production planning will be controlled by decentralised systems interpedently. This future factory is called a Smart Factory (Lucke , et al., 2008)  Business: As businesses will become interlinked in a massive communication network there will be exchange of data amongst different players i.e. companies, suppliers, factories, customers. This configuration points to an integrated business network, self-organised and capable of transmitting data in real-time . ...
Conference Paper
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The Fourth Industrial Revolution (Industry 4.0) is imminent in the South African economy. Industry 4.0 is disruptive and challenges the status quo. This paper investigates the preparedness of South Africa for Industry 4.0 implementation. Government policies and initiatives on innovation and manufacturing are reviewed and presented to determine their position relative to Industry 4.0. Key statistics on education, skills and employment are presented and analysed to assess how well prepared the education system is to supply skills required in Industry 4.0. Based on the analysis and reviews of policy and key data recommendations are presented which highlight important actions to ensure optimal Industry 4.0 implementation.
... Therefore, the industrial communities around the globe are in a situation to embrace I4.0. Further, from the above information, it can be stated that I4.0 has immense potential in Cyber-physical systems A game-changing technique for managing physical assets and computing capabilities that is interconnected (Lee et al., 2015;Roehm et al., 2019;Sanislav and Miclea, 2012;Sony and Naik, 2020) 4 Interoperability The ability of two or more systems to interact and execute programmes to function properly (Enos and Nilchiani, 2019;Motta et al., 2019;Wegner, 1996) 5 Smart factory An integrated manufacturing system that gathers realtime data on the manufacturing environment and makes autonomous modifications to manufacturing procedures and raw materials (Hozdi c, 2015;Lucke et al., 2008;Shi et al., 2020) 6 RFID A wireless communication system that allows an object and an interrogating device to track each other automatically (Bai et al., 2020;Mondal et al., 2019) 7 Blockchain A distributed database that uses a consensus process to maintain a distributed list of records (Bai et al., 2020;Frank et al., 2019) 8 Global positioning system (GPS) A technique that uses a constellation of satellites in Earth's orbit that broadcast exact signals, determining the precise position and relaying information to users (Bai et al., 2020;Osterrieder et al., 2020;Rajput and Singh, 2020) 9 Artificial intelligence A branch of computer science that focuses on the creation of intelligent machines that behaves like humans (Bai et al., 2020;Brahma et al., 2020) 10 Augmented reality An interactive environment that uses computer-generated graphics and sound to simulate a real-world situation (Ardito et al., 2019;Bai et al., 2020;D'Adamo and Rosa, 2019) Note: RFID -Radio frequency identification j JOURNAL OF ASIA BUSINESS STUDIES j enhancing industrial productivity and in changing the paradigms of various industries. However, the embrace of I4.0 demands some prerequisites which appear to be challenges for industries. ...
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... Lucke et al. [3] defined a smart factory as the manufacturing process being carried out by introducing induction devices and automation systems, and using ''smart technology'', such as the products of overall digital models and digital plants, in order to calculate and predict using different technologies at any time. According to Radziwon et al. [4], the definition of a smart factory in this study is as follows, ''a smart factory provides a set of manufacturing solutions and focuses on building flexible and adaptive production procedures, which can solve the boundary situations of production facilities in the face of complex real-world dynamics and rapid changes. ...
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Integrating of products and services is regarded as an effective strategy to meet the rapidly changing needs of customers and to create more value for customers. The academic community is also paying more and more attention to the study of product and service integration. In order to verify whether the development of the product service blueprint is suitable for the machine tool industry, this study is divided into four sub-studies, namely service attributes analysis, service requirement analysis, service innovation modeling, and service establishment and validation. Through qualitative and quantitative study and design, product service blueprints of universal standard machines, customized special machines, and composite machining machines for metal deposition are constructed in this study. At the same time, the three dimensions of smart manufacturing of machine tools are constructed in this study, namely virtual factory design and automation system integration, massive data and cloud computing, and smart systems and smart devices. Furthermore, the reliability, validity and importance of the development of new services in this study have been verified.
... Lucke et al. [16] interpret the smart factory as a factory that assists both human and machines to accomplish their tasks by combining information from the physical and virtual worlds. Sjödin et al. [17] describe the smart factory as a: "connected and flexible manufacturing system that uses a continuous stream of data from connected operations and production systems to learn and adapt to new demands". ...
Conference Paper
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Chapter
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Chapter
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In this chapter, we discuss how digital tools can be used to achieve more intelligent feeding and nutrition in commercial cage-based farming. Using farmed salmon as a model species, we first outline industrial practices in cage-based farming, and then present the state-of-the-art in how digital technologies are being utilized in aquaculture research and industry. We then discuss how the intelligent feeding methods of the future could be devised based on the current state-of-the-art, and further how these could potentially be important for ongoing industrial developments toward new production concepts for fish farming.Our findings show that many of the digital components required to realize intelligent feeding systems in commercial fish farms are already in place, or under development. It is thus already possible to start combining existing systems into new technological solutions that improve our ability to monitor, adjust, and optimize the feeding process in aquaculture fish production. This is the focus of several ongoing research efforts that aspire to apply the principles of precision fish farming. A similar trend is also present in the industrial sector, manifested through the rapid growth in the portfolio of commercially available products for feeding optimization in aquaculture.KeywordsFish farmingSmart fish nutritionFeeding technologyPrecision fish farmingAtlantic salmonAquacultureIntelligent fish feedingSustainable fish farmingBiosensorsTelemetryOptical sensorsHydroacoustic sensorsMathematical fish modellingSensor fusionUnderwater roboticsIntensive fish farmingMarine fish farmsFeedback controlState estimationFuture methods for fish farming
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O objetivo geral do ensaio é verificar de que forma a economia da informação se beneficia das ferramentas da Indústria 4.0. Os objetivos secundários são mapear as principais plataformas digitais utilizadas para a disseminação de informação industrial rapidamente e em larga escala e identificar as vantagens econômicas utilizadas por empresas dentro da indústria 4.0. A instrumentalização de coleta de informações deste ensaio se deu a partir de um apanhado bibliográfico e referencial das áreas de (i) Economia da Informação, (ii) Indústria 4.0 e (iii) Digitalização empresarial. Os principais resultados demonstram que soluções como big data, data science e inteligência artificial podem corroborar ampliando os efeitos multiplicadores da Economia da Informação. A contribuição teórica se dá por evidenciar para as pesquisas seminais, os fluxos informacionais estabelecidos nas novas plataformas de negócios contempladas na Indústria 4.0. Metodologicamente, o ensaio contribui em trazer à luz novas perspectivas sobre como a economia da informação pode contribuir para o avanço da Indústria 4.0, explorando caminhos pouco pavimentados nas literaturas de ciências da informação, econômicas e sociais. A relevância do presente ensaio está em apontar plataformas que exercem soluções para economia da informação pavimentando o campo de estudo para análises posteriores. Também objetiva-se apresentar novas possibilidades de ferramentas teóricas para a Indústria 4.0 e enquadrar o fenômeno no campo de estudo da economia e administração.
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The concept of business excellence has grown worldwide as a new trend that takes TQM implementation frameworks and quality award schemes to the next level. However, the business excellence trend has primarily focused on enterprise longevity and financial security, leaving out the environment and societal dimensions (Edgeman, Rick, and Jacob Eskildsen. 2014. “Modeling and Assessing Sustainable Enterprise Excellence.” Business Strategy and the Environment 23 (3). Wiley Online Library: 173–87.).
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Specialized elements of hardware and software, connected by wires, radio waves and infrared, will be so ubiquitous that no one will notice their presence.
Conference Paper
Indoor ultrasonic location systems provide fine-grained position data to ubiquitous computing applications. However, the ultrasonic location systems previously developed utilize narrowband transducers, and thus perform poorly in the presence of noise and are constrained by the fact that signal collisions must be avoided. In this paper, we present a novel ultrasonic location system which utilizes broadband transducers. We describe the transmitter and receiver hardware, and characterize the ultrasonic channel bandwidth. The system has been deployed as a polled, centralized location system in an office. Test results demonstrate that the system can function in high levels of environmental noise, and that it has the capability for higher update rates than previous ultrasonic location systems.
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In basic research projects the Stuttgart model of adaptive, changeable, and virtual enterprises has been for-mulated. Regarding to this model a new perspective with the usage of ubiquitous computing is discussed, which allows the collection and distribution of information and knowledge at all places of work. This informa-tion is used to bridge the gap between digital planning and work shop reality. The approach is a dynamic system that manages production fluctuations using decentralized communication, planning, and information support. Using a meta-model of the smart factory location, sensor integration, and communication structures are developed that are integrated into an augment reality device. This provides a decentralized system, which uses intelligent manufacturing equipment in order to accomplish a highly flexible production as well as a feedback tool to further reduce inefficient preparation results. As a result a minimum in complexity, costs, and time consumption is created. In this paper, the potential and architecture of smart factories based on wireless communication, location technologies, augmented reality, and integrated sensors are presented with a focus on real-time data to manage mobile resources in the production environment.
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