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Characterization of extruded-expelled soybean flours


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In recent years there has been widespread growth in extruding-expelling (E-E) facilities for small-scale processing of soybeans. To compete in a highly competitive market, these E-E operations are looking for ways to optimize production of their oil and meal products for values to their customers. The objective of this study was to determine the ranges of residual oil contents and protein dispersibility indices (PDI) possible with E-E processing of soybeans. We also characterized the partially defatted meal for other factors important in food and feed applications. Residual oil and PDI values ranged from 4.7 to 12.7% and 12.5 to 69.1%, respectively. E-E conditions significantly influenced residual lipase, lipoxygenase (L1–L3), and trypsin inhibitor activities. Chemical compositions were different for whole, dehulled, and reduced-moisture soybeans, with dehulled soybeans tending to produce meals having higher residual oil contents at higher PDI values. It was possible to process soybeans with different characteristics (e.g., moisture content, whole, dehulled) to produce meals and flours with wide ranges of properties, providing E-E operators with opportunities to market value-added products.
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ABSTRACT: In recent years there has been widespread growth
in extruding-expelling (E-E) facilities for small-scale processing
of soybeans. To compete in a highly competitive market, these
E-E operations are looking for ways to optimize production of
their oil and meal products for values to their customers. The
objective of this study was to determine the ranges of residual
oil contents and protein dispersibility indices (PDI) possible
with E-E processing of soybeans. We also characterized the par-
tially defatted meal for other factors important in food and feed
applications. Residual oil and PDI values ranged from 4.7 to
12.7% and 12.5 to 69.1%, respectively. E-E conditions signifi-
cantly influenced residual lipase, lipoxygenase (L1–L3), and
trypsin inhibitor activities. Chemical compositions were differ-
ent for whole, dehulled, and reduced-moisture soybeans, with
dehulled soybeans tending to produce meals having higher
residual oil contents at higher PDI values. It was possible to
process soybeans with different characteristics (e.g., moisture
content, whole, dehulled) to produce meals and flours with
wide ranges of properties, providing E-E operators with oppor-
tunities to market value-added products.
Paper no. J9700 in JAOCS 78, 775–779 (August 2001).
KEY WORDS: Expelling, extrusion, oil extraction, partially de-
fatted soy flour, PDI, screw pressing, soybean meal, soybean
Extruding-expelling (E-E) is a relatively new process devel-
oped by Nelson et al. (1) to mechanically recover oil from
soybeans. This process eliminates the need for costly steam
dryers and conditioners and associated steam generation, en-
hances oil extraction over simple screw pressing, and elimi-
nates the use of organic solvents. Small-scale E-E facilities,
also known as mini-mills, are increasing in popularity be-
cause of the low capital investment required and ability to
process identity-preserved and organic products. The low-fat,
high-protein, high-energy meals are desirable products for use
as animal feeds, especially dairy cattle feed (2). E-E soybean
meal reportedly has higher digestible energy and amino acid
availability compared with solvent-extracted meal (3,4). In
addition, the nonuse of organic solvents in E-E meal produc-
tion makes partially defatted soy flour particularly attractive
to producers of natural foods.
To develop value-added products from E-E soybean meal,
it is important to understand the ranges of protein solubilities,
oil contents, enzyme activities, and protease-inhibitor activi-
ties that are possible with this new processing technology. Soy
flours with high protein dispersibility indices (PDI) and low
oil contents are generally considered to be required to produce
food-grade soy flour and high-quality texturized proteins with
fewer processing difficulties, although the activities of certain
enzymes, often associated with high PDI, could contribute to
off-flavor development or antinutritional effects (5). However,
increasing the range of PDI values for partially defatted soy
flour that can be produced by E-E soybean mills could enable
using these products in a wide variety of food applications.
The objective of this study was to determine the ranges of
residual oil contents and PDI values of partially defatted soy
flours that are achievable by changing extruder and expeller
(screw press) conditions within practical confines of a com-
mercial E-E mini-mill operation. These partially defatted soy
flours were characterized to determine their suitabilities for
human food and animal feed applications.
Experimental design. This experiment was designed to use E-E
to produce partially defatted soy flours with the widest possi-
ble ranges of residual oil contents and PDI values. The tar-
geted PDI and residual oil values were selected to represent
the widest range believed, a priori, to be possible and useful
using different processing conditions that are easily attainable
or commonly used at E-E mini-mills. Both whole and de-
hulled soybeans were used.
Raw materials. Whole soybeans (Latham 610) at 9.5%
moisture were obtained from Iowa Soy Specialties (Vinton,
IA). Some of the beans were dried to 6.7% moisture using
ambient temperature (22°C) air; the remainder were used as
is. The beans were dehulled using traditional methods of
cracking the soybeans into 6–8 pieces with a corrugated roller
mill (Ferrell-Ross, Oklahoma City, OK), and then aspirating
the hulls with a Multi-Aspirator (Kice, Wichita, KS).
Extruding and expelling. An Insta-Pro 2500 dry extruder
(Triple “F”; Insta-Pro, Des Moines, IA) was used to dry-
extrude whole and dehulled soybeans. Oil expression was car-
ried out with an Insta-Pro 1500 screw press. The extruder was
capable of varying barrel temperature and mechanical input
by manipulating the screw design and shear lock configura-
tion, as well as via die (nose cone) restriction and design. Ad-
ditionally, the feed rate to the extruder could be changed. Res-
idence time within the extruder was ca. 20–25 s. Processing
Copyright © 2001 by AOCS Press 775 JAOCS, Vol. 78, no. 8 (2001)
*To whom correspondence should be addressed at 1041 Food Science Build-
ing, Iowa State University, Ames, IA, 50011. E-mail:
Characterization of Extruded-Expelled Soybean Flours
Troy W. Crowe
, Lawrence A. Johnson
*, and Tong Wang
Department of Food Science and Human Nutrition and
Center for Crops
Utilization Research, Iowa State University, Ames, IA 50011
parameters used to obtain different residual oil contents and
PDI values are shown in Table 1. The extruder barrel is di-
vided into three equal sections with temperature gauges
mounted in the middle of each (Zone 1 being close to the die
and Zone 3 being close to the feed).
Three samples were screw-pressed twice after one pass
through the extruder in attempts to produce very low residual
oil contents. After the first pass through the screw press, sam-
ples were collected into large tubs and held until sufficient
material was produced to be refed into the screw press.
Each E-E processing trial was carried out in duplicate. Fol-
lowing E-E processing, the press cake (both single- and twice-
expelled) was placed into plastic-lined paper bags and allowed
to cool to ambient temperature in the open bag until sealing
for transport. Samples were stored at 20°C until milled.
Flour milling. The soybean meal press cake was milled
(94.7% <100 mesh) by first passing it through a set of crack-
ing rolls and then through a Fitzmill (The Fitzpatrick Com-
pany, Elmhurst, IL). The Fitzmill was operated at 7,000 rpm
using the blades in a blunt hammermill configuration, fed at
30 rpm feed screw speed, and fitted with a 1536–0060 screen.
Milled samples were stored at 20°C until analyzed.
Meal characterization. Moisture contents of soy flours
were determined according to the 2-h oven-drying method
(6). Crude fat content was determined by Goldfisch extrac-
tion (7). Nitrogen content was measured by using a Perkin-
Elmer Series II Nitrogen Analyzer 2410 (PerkinElmer Corp.,
Norwalk, CT). Nitrogen content was multiplied by a factor of
6.25 for estimating crude protein content. Lipase activity was
measured in duplicate as outlined by Moscowitz et al. (8)
with the modifications of Guzman et al. (9). Lipoxygenase
activity was measured in duplicate as outlined by Zhu et al.
(10). Trypsin inhibitor (TI) activity and PDI values were ana-
lyzed according to AOCS official methods at Woodson-
Tenent Laboratories (Des Moines, IA). Moisture content,
crude protein, and crude fat were analyzed in triplicate.
Statistical analysis. Statistical analyses were performed
using the General Linear Model procedures of SAS 6.06 (11).
Significance was established at P < 0.05.
E-E equipment performance. Whole soybeans generally pro-
duced higher extruder barrel temperatures compared with de-
hulled soybeans (Table 1). Jin et al. (12) reported that fiber
addition caused extruder torque, die pressure, and specific en-
ergy to increase, which they attributed to increased dough
mass viscosity. Total dietary fiber content (not measured) is
significantly higher for E-E meal from whole soybeans than
from dehulled soybeans. Given the reported health benefits
associated with dietary fiber (13), the use of whole soybeans
might be attractive in food applications, if the fiber is not
detrimental to the performance, taste, and texture of foods in
which the flour is incorporated.
We also observed higher foots contents during oil collec-
tion when dehulled soybeans were processed. This is an im-
portant consideration for processors because more oil settling
capacity will be required when dehulling soybeans prior to E-E
Proximate analyses. Results from the compositional analy-
ses of the E-E soybean meal samples are presented in Table
2. Partially defatted soy flours with a wide range of PDI val-
ues (12.5–69.1) and residual oil contents (4.73–12.65%) were
produced by E-E. Highest and lowest oil recoveries were
76.0% (PDI/residual oil content/times expelled, 13/5/1) and
35.8% (63/13/1), respectively. Dehulled soybeans tended (not
significant at P = 0.05) to have increased PDI values and
higher residual oil contents compared with whole soybeans
JAOCS, Vol. 78, no. 8 (2001)
Extruder and Expeller Operating Conditions for Production of Extruded-Expelled Soybean Flour
Extruder Nose cone Choke setting Feed rate
Current (amps) Barrel temp. (°C)
Sample code
(cm) (cm) (kg/h) Extruder Expeller Zone 1 Zone 2 Zone 3
13/5/1-W 11-6-6-6, DF 0.8 1.0 590 128 28 162 147 107
26/5/1-W 11-11-6-6, SF 0.8 1.0 615 119 28 138 88 56
20/5/1-W 11-6-6-6, DF 1.0 1.1 590 112 25 144 107 89
14/7/1 11-6-6-6, DF 1.0 1.1 590 105 22 144 102 76
43/6/1 11-11-6-6, SF 1.0 1.9 730 107 21 129 80 48
38/8/1 11R-11R-11R-11, SF Tight 0.9 590 94 21 132 72 28
45/7/1 11R-11R-11R-11, SF 0.8 1.1 590 95 22 126 57 31
61/10/1 11R-11R-11R-11R, SF 1.0 0.9 590 81 21 117 42 27
63/13/1 11R-11R-11R-11R, SF 1.6 Tight 950 72 25 86 55 27
54/12/1 11R-11R-11R-11R, SF 1.6 0.9 590 81 21 89 34 24
69/12/1 11R-11R-11R-11R, SF 1.6 1.1 590 74 20 88 27 23
35/5/2 11R-11R-11R-11, SF 0.8 1.0 730 109 24 129 99 41
43/7/1-L 11R-11R-11R-11, SF 0.8 1.0 730 119 34 137 76 46
67/10/2 11R-11R-11R-11R, SF 1.6 1.1 590 72 22 85 54 27
58/8/1 11R-11R-11R-11R, SF 1.6 1.0 730 107 28 119 64 29
55/6/2 11R-11R-11R-11R, SF 1.6 1.0 730 107 28 119 64 29
54/8/1-L 11R-11R-11R-11R, SF 1.6 1.0 730 98 28 129 56 37
Denotes protein dispersibility index (PDI)/residual oil content/times expelled; W indicates whole beans; L indicates low moisture.
Numbers and R denote shear lock type used from feed end to die end of the extruder; DF denotes double flighting of the screw; SF denotes single flighting
of the screw.
processed under identical E-E conditions, as in the case for
sample 14/7/1 (dehulled) vs. 20/5/1 (whole). These results are
contrary to those of Nelson et al. (1), who reported signifi-
cantly higher oil yield when using dehulled soybeans, al-
though that difference diminished following removal of oil
fines or foots.
As expected, twice-screw-pressed flour samples had sig-
nificantly, but modestly, lower residual oil contents compared
with single-screw-pressed flours processed under identical
operating conditions (Tables 1 and 2). Single-screw-pressed
meal was ca. 2 percentage points higher in residual oil con-
tent than twice-screw-pressed meal. Nelson et al. (1), using a
different type of screw press, found PDI was ~2 percentage
points lower in single-screw-pressed flours. In the present
study, no significant changes in the range of PDI values were
observed in twice-screw-pressed flours vs. single-screw-
pressed flours. Thus, screw pressing in series can modestly
decrease the residual oil content while maintaining protein
functionality. This may be significant for use in lower-fat
flours for food applications.
The E-E processed meals produced from reduced-moisture
(6.7%) soybeans did not differ significantly from soybeans
with higher moisture content (9.5%) in compositional proper-
ties (Table 2). Drying did not improve oil recovery. The rela-
tionship between drying and PDI is unclear. There was a 5
percentage point decrease in PDI associated with dried sam-
ples 58/8/1 vs. 54/8/1. In addition, increased barrel tempera-
tures were observed during extrusion of the dried soybeans
(Table 1). Zhu et al. (10) found that PDI significantly de-
creased during dry extrusion with increasing extrusion tem-
perature and moisture content.
PDI was directly correlated with residual oil content (R =
0.824, P < 0.0001; Fig. 1). Comparison of low (10–40),
medium (40–60), and high (>60) PDI samples revealed sig-
nificantly higher mean residual oil content for high- compared
with low-PDI flours (high PDI = 10.9%, low PDI = 5.9%, P
= 0.05; Fig. 2). Temperatures in the three extruder zones were
the most important factors affecting PDI and residual oil of
E-E processed soy flour. As the temperature of extruder Zone
1 increased, both PDI and residual oil content decreased (R =
0.861 (PDI), R = 0.946 (residual oil), P < 0.05; Fig. 3).
Similar correlations were found with respect to the tempera-
tures of extruder Zones 2 and 3. These data indicate that al-
tering the final PDI and residual oil content of E-E partially
defatted soy flour is possible by adjusting the feed rate and
screw and shear lock configurations, thereby changing the ex-
trusion zone temperatures.
JAOCS, Vol. 78, no. 8 (2001)
FIG. 1. Distributions of residual oil vs. protein dispersibility index (PDI)
of extruded-expelled soy flours.
FIG. 2. Residual oil contents of extruded-expelled soy flours for low,
medium, and high PDI ranges. Error bars, ± 1 SD. See Figure 1 for ab-
Chemical Analyses of Extruded-Expelled Soybean Flour
Sample Dry matter Crude protein Residual oil
(%) (% mfb)
PDI (% mfb)
13/5/1-W 96.1
26/5/1-W 94.5
20/5/1-W 95.6
14/7/1 95.9
43/6/1 94.1
38/8/1 95.2
45/7/1 94.8
61/10/1 94.2
63/13/1 93.8
54/12/1 92.8
69/12/1 91.8
35/5/2 94.3
43/7/1-L 96.5
67/10/2 94.2
58/8/1 93.7
55/6/2 94.0
54/8/1-L 96.0
Control 91.3
Means within each column with different roman superscripts are signifi-
cantly different at P < 0.05.
Denotes PDI/residual oil content/times expelled; W indicates whole beans;
L indicates low moisture. See Table 1 for other abbreviation.
mfb, moisture-free basis.
The low extrusion temperatures necessary to produce high
PDI generally are less efficient in rupturing soybean sphero-
somes and therefore do not facilitate oil extraction as evi-
denced by the high residual oil contents. This study was de-
signed to produce wide ranges of PDI and residual oil values
(e.g., high PDI, low residual oil), and the results indicate that
partially defatted soy flour with optimal properties (high PDI
and low residual oil content) can be produced by altering feed
materials, extruder configuration, and processing conditions
from those typically used today.
TI inhibitor and enzyme activities of E-E processed soy
flours. TI activities (Table 3) ranged from 4.5 to 97.5% of the
activity of raw soybeans and decreased with increasing extruder
barrel temperature (Zone 1) (R = 0.816, P < 0.05; Fig. 4). Guz-
man et al. (9) varied extrusion temperatures from 127 to 160°C
and reported corresponding residual TI activities in nonexpelled
samples between 31 and 2% of the original activity. Eweedah et
al. (3) and Nelson et al. (1) used similar extrusion systems at
temperatures of 150 and 135–141°C, respectively. In both stud-
ies, TI was reduced to ~6% of its original activity.
Lipase activities were not significantly different among
samples and were not correlated with extruder barrel temper-
ature. These data are in agreement with those previously re-
ported by Guzman et al. (9), who found no trend for lipase
activity in extrusion processed soybean-corn mixtures.
The activities of all three lipoxygenase isozymes (L1, L2,
and L3) decreased with higher Zone 1 temperature (P < 0.05)
and were not detectable in the partially defatted soy flour
samples when extruded at Zone 1 barrel temperatures of
117°C or higher (Table 4). This was expected following E-E
processing because of the high temperatures and long hold
times in both the extruder and expeller. Activity levels of L3,
JAOCS, Vol. 78, no. 8 (2001)
Lipase and Trypsin Inhibitor Activities of Extruded-Expelled Soybean
Lipase Trypsin inhibitor,
Sample code
(mM H
/min/g) trypsin inhibitor units
13/5/1-W 18.6 2,000
26/5/1-W 21.0 5,200
20/5/1-W 16.2 N/A
14/7/1 15.8 5,000
43/6/1 11.8 N/A
38/8/1 28.0 N/A
45/7/1 15.4 13,500
61/10/1 18.8 N/A
63/13/1 15.1 N/A
54/12/1 17.9 26,900
69/12/1 10.7 36,500
35/5/2 20.9 10,200
43/7/1-L 13.8 N/A
67/10/2 10.1 43,500
58/8/1 19.2 N/A
55/6/2 17.5 27,275
54/8/1-L 13.2 N/A
Control 19.4 44,600
Denotes PDI/residual oil content/times expelled; W indicates whole beans;
L indicates low moisture.
N/A denotes not applicable. See Table 1 for abbreviation.
FIG. 4. Relationship between extruder barrel temperature (Zone 1, °C)
and trypsin inhibitor activity of extruded-expelled soy flour.
FIG. 3. Relationships between PDI (A) and residual oil content (B) of
extruded-expelled soy flour, extruder barrel temperature (Zone 1, °C).
See Figure 1 for abbreviation.
the most heat-labile isozyme, were much lower than those ob-
served for the L1 and L2 isozymes (Table 4). No lipoxyge-
nase activity was detected in partially defatted soy flours ex-
truded at 117°C and higher (Zone 1 barrel temperature).
These results are consistent with those reported by Zhu et al.
(10) and Guzman et al. (9), who detected no lipoxygenase ac-
tivity at temperatures greater than 107 and 127°C, respec-
tively. These data suggest that only those partially defatted
soy flours produced using low temperatures to achieve a high
PDI may contain appreciable lipoxygenase activity. This may
be important in food applications of E-E processed partially
defatted soy flour because these enzymes may significantly
affect the colors and flavors of foods in which the flours are
Journal Paper No. 18834 of the Iowa Agriculture and Home Eco-
nomics Experiment Station, Ames, Iowa, Project No. 3507, and sup-
ported by Hatch Act and State of Iowa funds, Department of Food
Science and Human Nutrition, Center for Crops Utilization Re-
search, and the Iowa Agriculture and Home Economics Experimen-
tal Station, Iowa State University, Ames, IA 50011.
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[Received July 13, 2000; accepted July 25, 2001]
JAOCS, Vol. 78, no. 8 (2001)
Lipoxygenase Isozyme (L1, L2, L3) Activities of Extruded-Expelled
Soybean Flours
Barrel temperature (°C)
Sample code
L1 L2 L3
13/5/1-W ND
26/5/1-W ND ND ND
20/5/1-W ND ND ND
14/7/1 ND ND ND
43/6/1 ND ND ND
38/8/1 ND ND ND
45/7/1 ND ND ND
61/10/1 ND ND ND
63/13/1 16.4
54/12/1 9.3
69/12/1 10.7 14.1
35/5/2 ND ND ND
43/7/1-L ND ND ND
67/10/2 7.8
58/8/1 ND ND ND
55/6/2 ND ND ND
54/8/1-L ND ND ND
Control 100.0
Means within each column with different nonitalic superscripts are signifi-
cantly different (P < 0.05).
Denotes PDI/residual oil content/times expelled; W indicates whole beans;
L indicates low moisture.
ND, not detectable. See Table 1 for other abbreviation.
... However, it is believed that partially defatted soy flour will perform much differently in TVP production than the traditionally defatted soy flours because of the extensively heatdenatured protein and high oil content. Crowe et al. (8) and Heywood et al. (9) studied the range of PDI and residual oil content that could be produced by E-E processing, and characterized the functionalities of these partially defatted soy flours. ...
... Relationship between protein denaturation (PDI) and residual oil content of E-E meals(8). ...
... Relationship between extruder temperature and denaturation of soy protein and trypsin inhibitor(8). ...
... In addition to soybean MC, feed material, extruder configuration and processing condition can also affect the SBE composition and quality (eg. protein dispersibility index) (Crowe et al., 2001). However, most of the soybean seeds that the E-E plants can buy in the market for processing into SBE have a MC of 135 g kg -1 or higher. ...
Full-text available
Pairs of soybean seeds and their correspondent expeller samples were collected from ten extrusion-expelling processing plants in Argentina. Seeds were analyzed for proximal composition, bulk moisture content (MC) and individual seed MC. Soybean expeller (SBE) samples were analyzed for proximal composition, bulk MC, protein solubility in KOH, expeller urease activity and free fatty acid content. Results indicated that average soybean composition was 136 g kg-1 MC, 207 g kg-1 oil and 391 g kg-1 crude protein (CP), while the oil extraction efficiency (OEE) of the process was 60.7%. The expeller composition was 928 g kg-1 dry matter (DM), 81 g kg-1 oil and 442 g kg-1 CP. In soybean seeds, coefficient of variation (CV) of MC was 17.2%, 3.0% for CP and 5.1% for oil, while in SBE, CV for DM was 2.9%, 3.9% for CP and 19.7% for oil. A relationship among soybean seed MC, OEE and expeller composition was found. The findings indicate that conditioning the soybean MC prior to processing is important not only to maximize OEE, but also to achieve uniform expeller composition and to assure deactivation of anti-nutritional factors.
... The hydraulic press is comparatively effective but is a batch process. Recently, the application of continuous oil extraction using extrusion technology has attracted attention from a few researchers (Vadke and Sosulski, 1988;Isobe et al., 1992;Clifford, 2000;Wang and Johnson, 2001;Crowe et al., 2001;Singh and Bargale, 2000;Singh et al., 2002;Zheng et al., 2003Zheng et al., , 2005. Extensive studies on extrusion processes applied to oil seeds using a twin-screw extruder to generate oil (Guyomard, 1994;Bouvier and Guyomard, 1997;Lacaze-Dufaure et al., 1999a,b;Amalia Kartika et al., 2003a,b, 2004Amalia Kartika, 2005) and fatty acid ester (Lacaze-Dufaure et al., 1996) have been successfully carried out. ...
This study deals with the selective extraction of neutral lipids from microalgae. We investigated the consequences of bypassing cell-wall disintegration before supercritical carbon dioxide extraction. Different operating parameters (use of co-solvent, pressure, and time) were tested on freeze-dried Chlorella vulgaris and Nannochloropsis oculata. The solid phase extraction technique (SPE) was used throughout the extraction process to assess variations in the yield of liberated neutral lipids, glycolipids, and phospholipids. Under operating conditions, 97% of neutral lipids were extracted from C. vulgaris using ethanol (10% v/v) as co-solvent. Neutral lipids from N. oculata represented most of the extracts (83%), whereas the proportion of glycolipids and phospholipids did not exceed 12.1% and 5.3%, respectively. Microscopic observation showed that cell wall integrity was maintained during the extraction process.
... Industrial oil extraction from oilseeds is usually carried out by mechanical pressing, followed by solvent extraction with n-hexane. Over the last twenty years, there has been much research focusing on continuous oil extraction by mechanical pressing using extrusion technology [5][6][7][8][9][10][11][12][13][14][15][16][17][18][19][20][21][22]. In the case of coriander fruits, both single- [18,21] and twin-screw extruders [19,22] were used to successfully conduct the extraction of vegetable oil. ...
New fiberboards were manufactured from a coriander cake through thermo-pressing, and the influence of thermo-pressing conditions (temperature, pressure and time) on the boards' mechanical properties, their thickness swelling and their water absorption was evaluated. Because the protein glass transition systematically occurred during molding, this resulted in effective wetting of the fibers. Consequently, all boards were cohesive, with proteins and fibers acting as binder and reinforcing fillers, respectively. Flexural properties were influenced by all tested conditions, and the optimal board was molded at 200 °C temperature, 36.8 MPa pressure and 180 s time. Its flexural strength at break and its elastic modulus were 11.3 MPa and 2.6 GPa, respectively, with the highest surface hardness of the entire study. Simultaneously, thickness swelling and water absorption were low: 51% and 33%, respectively. This board would be applicable as pallet interlayer sheeting for the manufacture of containers or furniture or in the building trade.
... Furthermore, the extrusion cooking parameters can be adjusted so as to impart a pleasant nutty flavor to the meal if such is desired. By carefully controlling the process, the functional properties of soy flour produced by this process can be greatly influenced (23)(24)(25). The PDI can be controlled in the range of 14-70. ...
Nutrient content and the degree of protein denaturation in mechanically defatted soybean meal, which was the residue from mechanical extraction of soybean oil were estimated, and soybean milk was made from the defatted flour. ①Mechanical defatting of the soybean meal, led to reduction in the quantity of the soybean meal by almost half and caused a marked decrease in its lipid content. Protein, carbohydrate, and mineral contents in the mechanically defatted soybean meal were higher by approximately 10~20% than the corresponding contents in a whole soybean meal. Energy value of the mechanically defatted soybean flour was376kcal/100 g, and this value was lower by 20% than that in the whole soybean meal (477kcal/100 g). ②Solubility testing and differential scanning calorimetry (DSC) revealed that the proteins in the mechanically defatted soybean meal treated under non-heating condition had denatured to a lesser degree that those in the meal treated under heating condition and in a commercial defatted soybean meal. ③Compared to the soybean milk made from the whole soybean meal, the soybean milk made from the mechanically defatted soybean meal showed lesser brightness, slightly lower degree Brix, and higher viscosity. ④These results indicate that the mechanically defatted soybean meal prepared under non-heating condition is suitable for preparing food materials such as soybean beverages.
Soybean meal (SBM), a co-product of soybean oil obtained via solvent or mechanical extrusion, is the key protein source in broiler diet formulations. Mechanical extrusion, or high-temperature processing with high-shear dry extrusion, has demonstrated 1-2% increased amino acid digestibility in broilers versus solvent-extracted SBM through reduction of anti-nutritional factors (ANF). High-shear dry extrusion followed by mechanical pressing using a screw press (extruding-pressing) produces soy oil and partially de-oiled soymeal (ExPress®). The extruding-pressing process has been growing in popularity due to improved cost and material efficiency by eliminating the need for solvents or steam dryers in the production of animal feed ingredients. Corn extrusion is likewise linked with increased nutritive value through improved palatability and approximately 20% increased starch gelatinization, resulting in superior growth performance and in one reported case, reduced mortality in broilers. In the present study, high-shear dry extruded corn and ExPress® SBM were formulated in combination with conventional corn and solvent-extracted SBM to determine impact on growth performance in male broilers. Extruded corn increased feed intake and ExPress® SBM increased weight gain. The diet containing dry extruded corn and ExPress® SBM outperformed all other diet combinations, including unprocessed, ground corn and conventional, solvent-extracted SBM variations. The diet containing unprocessed, ground corn and ExPress® SBM had the most efficient overall feed conversion ratio (FCR). The combination of lower feed intake observed with the ground corn ingredient and the improved protein digestibility reflected by superior growth in ExPress® SBM made this the ideal formulation, out of the four diets examined, in terms of feed efficiency.
Extrusion is a widely used process in the industry to produce foods with specific technological properties (color, texture, aroma, etc.). Its use dates back to the 1950s, mainly in extrusion cooking. Extrusion cooking is considered as a thermoplastic process, whose treatment is done at high temperature and with a short residence time. The mechanical action combined with the high temperature allows the modification of the internal structure of the matrix introduced and therefore its properties. Two types of extruders can be used, with different performance and capabilities, single-screw extruders, and twin-screw extruders. The mechanical treatment of the extruders can be carried out directly in the dry process, or by addition of solvents, and in this context, it is the twin-screw extrusion that is preferred. The twin-screw extruder is a tool that allows to work continuously in many different conditions, which has favored its use in very different fields such as the paper or the chemical industry. It is an instrument increasingly studied in the context of the biorefinery, since it allows the treatment of both green plants, such as alfalfa, and dry residues such as cakes or straw.
Inactivation of lipoxygenase-1, -2, and -3 and changes in protein dispersibility index (PDI) during extrusion of soybeans at different temperatures and moisture levels were studied. Soybeans were extruded at six different temperatures, ranging from 77 to 121 °C, with or without holding for 30 min immediately after extrusion. Inactivation by extrusion was in the order of lipoxygenase-2 > -1 > -3. Holding for 30 min immediately after extrusion had a significant (p ≤ 0.05) effect on inactivation of lipoxygenase-3. Essentially 100% inactivation of all three lipoxygenase enzymes in extruded soybeans resulted with a PDI of about 22. Extrusion of soybeans with different moisture contents showed a rapid decrease in PDI from 68.4 to 24.2 as soybean moisture content increased from 9.2% to 16.3%. Keywords: Extrusion; lipoxygenase; protein dispersibility; soybean
Ground soybeans and corn at ratios 60:40, 70:30, 80:20, and 100:0 soybean :corn were extruded with an Insta Pro 600 extruder. Initial moisture content was adjusted to 10%. Extruder exit temperatures were 127, 138, 149, and 160°C. Soybean trypsin inhibitor activity was destroyed 48.9 to 98.8% as exit temperature increased. Extrusion temperature had no major effect on the tocopherol isomers. Lipoxygenase was completely inactivated by extrusion. In vitro protein digestibilities of samples extruded at 127°C were significantly lower than samples extruded at higher temperatures. Residual lipase activity ranged from 2.7 to 63.7 micromoles H+.min_I.g−1.
A new concept is described for mechanical extraction of oil from soybeans, using dry extrusion as a pretreatment. It was found that coarsely ground whole soybeans at 10 to 14% moisture could be extrusion cooked so that the extrudate emerges from the die in a semi-fluid state. The dwell time within the extruder was less than 30 seconds, and the temperature was raised to about 135 C. The semi-fluid extrudate was immediately pressed in a continuous screw press to obtain high quality oil and press cake. Extrusion prior to expelling greatly increased the throughput of the expeller over the rated capacity. An oil recovery of 70% was obtained in single pass expelling using pilot model expellers. Higher recovery rates can be expected with commercial scale expellers. The high temperature-short time extrusion cooking process eliminates the prolonged heating and holding of raw material in conventional expelling. Under the experimental conditions, press cake with 50% protein, 6% residual oil and 90% inactivation of trypsin inhibitors was obtained. The low fat cake was easily ground in a hammer mill without the usual problems associated with milling of whole beans. The expelled oil was remarkably stable with an AOM stability of 15 hr, which is comparable to refined deodorized oil according to NSPA specifications. The new procedure offers potential for producing natural soybean oil and food grade low fat soy flour by a relatively low cost operation. It may be adopted as an improvement to existing conventional expelling operations in less developed countries or as a commercial or on-farm operation for producing value added products from soybeans within the U.S.
Enzymatic action is largely responsible for the enhancement of flavor in a number of food products. The development of the characteristic flavor of Italian cheese is enhanced by the addition of various esterases to the milk, including the Mucor miehei (strain Cooney and Emerson) esterase. M. miehei esterase will readily attack a number of natural fats such as vegetable oils, beef tallow, and lard oil and a number of synthetic substrates including sorbitol esters of fatty acids. Fatty acid profiles produced by the hydrolysis of soy oil and beef tallow at pH 8.0 with either M. miehei esterase or pancreatic lipase are similar. M. miehei esterase shows a pH dependent substrate specificity on synthetic triglycerides. The enzyme is more specific for low molecular weight fatty acid containing triglycerides at pH 5.3 than at pH 8.0. At 50 °C, the enzyme has a pH optimum of 9.0 on beef tallow and a temperature optimum of 45 °C when evaluated on olive oil. At 25 °C, M. miehei esterase is stable over the pH range of 4.0-10.0 and is also stable up to 45 °C at pH 8.0.
Two chick growth experiments and a precision-fed cockerel digestibility assay were conducted to evaluate the effect of extrusion and expelling on the nutritive value of conventional (CSB) and Kunitz trypsin inhibitor-free (KFSB) soybeans. In the first experiment, performance of chicks fed CSB or KFSB autoclaved at 121 C was similar to that of chicks fed CSB or KFSB extruded at 138 C. The effect of extrusion temperature on protein quality of the soybeans was evaluated in the second experiment. Eleven corn-soybean diets were formulated to contain one of the following: CSB extruded at 104, 121, 138, or 154 C; KFSB extruded at 104, 121, or 138 C; CSB extruded at 121, 138, or 154 C followed by processing through an expeller; and commercial dehulled solvent-extracted soybean meal (SBM). All diets contained 20% crude protein and the same amount of soybean oil and were fed to chicks from 7 to 21 days of age. The CSB extruded at 104 or 121 C and KFSB extruded at 104 C yielded depressed growth and feed efficiency compared with SBM. Performance of chicks on the other treatments was similar to that of chicks fed SBM. Pancreas weight (as a percentage of BW) decreased as extrusion temperature increased, with the response being greater for CSB. Growth performance was greater and pancreas weights were lower for chicks fed KFSB extruded at 104 or 121 C compared with those of chicks fed CSB extruded at the same temperatures. Expelling improved weight gain and feed efficiency when CSB was extruded at 121 C. A 48-h digestibility assay with cecectomized cockerels indicated that digestibility of amino acids in CSB and KFSB increased as extrusion temperature increased and that digestibilities of amino acids in CSB extruded at 104 or 121 C were lower than those in KFSB extruded at the same temperatures. Results of this study indicated that extrusion of CSB at 138 to 154 C or extrusion of KFSB at 121 to 138 C yields protein quality similar to that of SBM.
The effects of different heat treatments were studied on chemical composition, protein degradability, amino acid composition, trypsin inhibition and urease activity. Three lactating Holstein cows fitted with rumen cannulae were used. Fullfat soybean was prepared employing different forms of heat treatment: dry-extrusion at 150 degrees C for 25 s (treatment I); wet-extrusion at 95 degrees C for 30 min (treatment II); toasted soybean at 105 degrees C for 30 min (treatment III) extracted soybean meal (treatment IV); and untreated soybean (treatment V). The incubation times were 0, 2, 4, 8, 16, 24 and 48 h. Samples of raw and heat-treated soybean before incubation and the undegraded fraction after 4 and 16 h of incubation were analyzed for amino acids. The results showed that heat treatments did not modify chemical composition, but significantly reduced the content of trypsin inhibition and urease activity, as well as decreased protein degradability. The dry extrusion technique was comparatively the most effective. Amino acid content was not significantly influenced by different techniques, but the quantity of amino acids escaping degradation in the rumen increased.