Modeling of Pretreatment Condition of Extrusion-Pretreated Prairie Cordgrass and Corn Stover with Poly (Oxyethylen)20 Sorbitan Monolaurate

Department of Agricultural and Biosystems Engineering, South Dakota State University, Brookings, SD 57007, USA.
Applied biochemistry and biotechnology (Impact Factor: 1.74). 05/2012; 167(2):377-93. DOI: 10.1007/s12010-012-9698-4
Source: PubMed


Extrusion processing has shown potential to be used as a pretreatment method for second-generation bioethanol production. Furthermore, surfactants have been shown to reduce enzyme deactivation and increase the efficiency of hydrolysis. Therefore, a sequential pretreatment technique was developed for corn stover (CS) and prairie cordgrass (PCG) in which a single screw extruder was used for the first pretreatment according to a previously optimized condition using 70-180 °C for feed, barrel, and die zones with 65-155 rpm screw speed. The second pretreatment was optimized in this study at 45-55 °C, 1-4 h, 0.15-0.6 g Tween 20/g glucan according to response surface methodology. Optimization of surfactant pretreatment facilitated the estimation of interaction and higher-order effects for major factors involved in surfactant treatment (temperature, time, surfactant loading). Using 8.6 FPU/g glucan cellulase, the optimum conditions found by fitting appropriate quadratic models to the data increased glucose and xylose yield by 27.5 and 33% for CS and by 21.5 and 27% for PCG, respectively. Tween 20 concentrations and pretreatment temperature were the most significant factors affecting sugar yield (p value <0.05). Studies of SDS concentration at and beyond critical micelle concentration (5.2-100 mM) demonstrated a decrease in sugar yield compared to control.

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    • "These results suggest the steric barrier role for casein and milk, which prevents from the cellulase nonproductive adsorption to biomass. Similar effects were obtained from the application of nonionic surfactants and polymers such as Triton X-100, Tween 20 and 80, PEG 4000 and 6000, and many others [9–11, 54] in which the adsorption of surfactants to surface of biomass was demonstrated to improve the cellulase activity and increase the enzyme solubilization [20, 43, 55]. "
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    ABSTRACT: Although lignocellulosic materials have a good potential to substitute current feedstocks used for ethanol production, conversion of these materials to fermentable sugars is still not economical through enzymatic hydrolysis. High cost of cellulase has prompted research to explore techniques that can prevent from enzyme deactivation. Colloidal proteins of casein can form monolayers on hydrophobic surfaces that alleviate the de-activation of protein of interest. Scanning electron microscope (SEM), fourier transform infrared spectroscopy (FT-IR), capillary electrophoresis (CE), and Kjeldahl and BSA protein assays were used to investigate the unknown mechanism of action of induced cellulase activity during hydrolysis of casein-treated biomass. Adsorption of casein to biomass was observed with all of the analytical techniques used and varied depending on the pretreatment techniques of biomass. FT-IR analysis of amides I and II suggested that the substructure of protein from casein or skim milk were deformed at the time of contact with biomass. With no additive, the majority of one of the cellulase mono-component, 97.1 ± 1.1, was adsorbed to CS within 24 h, this adsorption was irreversible and increased by 2% after 72 h. However, biomass treatment with skim-milk and casein reduced the adsorption to 32.9% ± 6.0 and 82.8% ± 6.0, respectively.
    Full-text · Article · Oct 2012 · BioMed Research International
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    ABSTRACT: Casein polypeptides containing substructures of αs(1)-casein, β-casein, k-casein, αs(2)-casein were used as a lignin-blocker at above critical micelles concentration to improve the bioethanol production of dilute acid, lime, alkali, extrusion and AFEX pretreated corn stover (CS). Application of 0.5g/g glucan of casein was found to effectively increase the glucose yield of CS pretreated with dilute acid, lime, alkali, extrusion and AFEX by 31.9%, 17.0%, 22.7%, 29.5%, and 17.4%, respectively with no positive impact on Avicel. Consequently 96h simultaneous saccharification and fermentation (SSF) of these hydrolysates reduced the fermentation period by up to 48h and increased the theoretical yield of ethanol by 8.48-33.7% compared to control. Application of casein during saccharification reduced the enzyme utilization by 33.0%. Recycling of hydrolysate from casein-treated CS for a 2nd round hydrolysis resulted in average glucose yield of 36.4% compared to 29.0% control.
    No preview · Article · Aug 2012 · Bioresource Technology
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    ABSTRACT: The efficacy of enzyme recycling in simultaneous (SSF) and separate (SHF) saccharification and fermentation of corn stover was evaluated with the use of novel enzyme stabilizers of casein, Tween20 and polymeric micelles (PMs) of polyethylene glycol (PEG)-casein and PEG-Tween20. Amphiphiles were added to maximize the percentage of enzyme remaining in fermented liquor that could be recycled twice back into the process. With no additive, in SHF the ethanol yield was declined by 64.0% and 80.0% after the first and second recycling, respectively. Application of PMs of PEG-casein in one cycle of SHF significantly improved the theoretical ethanol yield from 0.49±0.00 to 0.91±0.00g/g compared to when only casein (0.66±0.00g/g), Tween 20 (0.53±0.00g/g) and Tween 20-PEG (0.77±0.08g/g) were used. PMs of PEG-Tween and PEG-casein also improved enzyme recycling, such that the ethanol yield was improved by 50% and 108% beyond that obtained with Tween and casein, respectively.
    No preview · Article · Mar 2013 · Bioresource Technology
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