Conference Paper

The application of Wi-Fi RTLS in automatic warehouse management system

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Abstract

With the world economy warmer, new opportunities for development of logistics industry have been brought. Under this new situation, how to improve the productivity and reduce the operating costs are very important issues for enterprises. Wireless Fidelity and Real Time Location Systems used in automatic warehouse management system can make the management of storage, transportation and distribution more efficient, and it also can accurate and logical. It can helps the enterprises to reduce the operation costs, and put itself in a dominate position in the competition. Establishing the warehouse management information system based on this technology, can make the distribution of information more smoothly, which is beneficial to control and reduce inventory, and it can improve the turnover and reduce the costs including the human resource costs. It is an important segment for the enterprise to facing the financial crisis and improving the productivity. In the same time, the application of this system can provide the technical foundation for logistics warehouse management system based on the Internet of Things.

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... WSN is an infrastructure-less and self-configured wireless network used to monitor environmental or physical conditions such as pressure, sound, pollutants, temperature, or motion [57]. The data is then sent to a main sink or location through the network, where it is analyzed and observed. ...
... The sink acts like the link between the network and its users, and users can then get information by querying and retrieving results from the sink. This technology requires sensor nodes that communicate using wireless signals [57]. ...
... RTLS uses various wireless technologies ranging from RFID to inertial navigation system (INS)/differential global positioning system (DGPS), and ports and container terminals implement real-time location services. Today, auto handoff, extended real-time monitoring, and terminal equipment position systems are being applied in ports [57]. ...
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... Alternatively, Wi-Fi is low-cost and ubiquitous since it is present in most buildings, including factories, thus it is an ideal technology for deployments that take advantage of already existing infrastructure. Wi-Fi has been explored for localization in industrial environments to improve productivity in [11] and [12], and explored for vehicle tracking in [13] and [14]. The IPS for vehicles based on Wi-Fi fingerprinting [14] uses a raw data smoothing technique to feed a classifier based on neural networks, which can deal with noisy Wi-Fi signal strength measurements. ...
... A simple model based on LDPL was used to calculate signal strength values of APs. A signal strength value is defined as RSSI = RSSI 0 − 10 × η × log 10 (ξ ) + n rssi (12) where RSSI 0 represents the RSSI value at 1 m distance of the AP, η represents the path loss exponent, ξ represents the distance between the AP and the point where the signal strength is estimated, and n rssi is a zero-mean Gaussian distributed random variable. We defined RSSI 0 = −40 dBm, n rssi = N(0, 4 dBm), and η = 2. ...
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... Waste of Inventory Camera [30]; RFID [62,66]; IPS [72] high Tracked items in inventory areas [77,78]. ...
... Less inventory inventory value RFID [66]; IPS [72] high Improved control of the inventory level [78] and e-kanban solutions reduce internal inventories [82]. ...
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The powerful combination of lean principles and digital technologies accelerates wasteidentification and mitigation faster than traditional lean methods. The new digital lean (also referredto as Lean 4.0) solutions incorporate sensors and digital equipment, yielding innovative solutionsthat extend the reach of traditional lean tools. The tracking of flexible and configurable productionsystems is not as straightforward as in a simple conveyor. This paper examines how the informationprovided by indoor positioning systems (IPS) can be utilised in the digital transformation of flexiblemanufacturing. The proposed IPS-based method enriches the information sources of value streammapping and transforms positional data into key-performance indicators used in Lean Manufacturing.The challenges of flexible and reconfigurable manufacturing require a dynamic value stream mapping.To handle this problem, a process mining-based solution has been proposed. A case study isprovided to show how the proposed method can be employed for monitoring and improvingmanufacturing efficiency.
... This transformation is mainly ascribed to AI's swift data processing capabilities, which enable real-time decision-making (Wu and Lin, 2018). AI's capability to forecast demand accurately, streamline inventory management and optimise delivery routes, as highlighted by Ma and Liu (2011), has been a game-changer. Further, the efficacy of AIpowered predictive analytics in reducing downtime, enhancing inventory supervision and optimising resource distribution has been observed recently by Belhadi et al. (2021), Ghouati et al. (2022), Javaid et al. (2022). ...
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... Alternatively, Wi-Fi is low-cost and ubiquitous since it is present in most buildings, including factories, thus it is an ideal technology for deployments that take advantage of already existing infrastructure. Wi-Fi has been explored for localization in industrial environments to improve productivity in [78,79], and explored for vehicle tracking in [3,80] ...
Thesis
Industry 4.0 is driving change for new forms of production and real-time optimization in factories, which benefit from the Industrial Internet of Things (IoT) capabilities to locate industrial vehicles for monitoring, improving safety, and operations. Most industrial environments have a Wi-Fi infrastructure that can be exploited to locate people, assets, or vehicles, providing an opportunity for enhancing productivity and interconnectivity. Radio maps are important for Wi-Fi-based Indoor Position Systems (IPSs) since they represent the radio environment and are used to estimate a position. Radio maps comprise a set of Wi- Fi samples collected at known positions, and degrade over time due to several aspects, e.g., propagation effects, addition/removal of Access Points (APs), among others, hence they should be periodically updated to maintain the IPS performance. The process to build and maintain radio maps is usually time-consuming and demanding in terms of human resources, thus being challenging to perform. Vehicles, commonly present in industrial environments, can be explored to help build and maintain radio maps, as long as it is possible to locate and track them. The main objective of this thesis is to develop an IPS for industrial vehicles with self-healing radio maps (capable of keeping radio maps up to date). Vehicles are tracked using sensor fusion of Wi-Fi with motion sensors, which allows to annotate new Wi-Fi samples to build the self-healing radio maps. Two sensor fusion approaches based on Loose Coupling and Tight Coupling are proposed to track vehicles. The Tight Coupling approach includes a reliability metric to determine when Wi-Fi samples should be annotated. As a result, this solution does not depend on any calibration or human effort to build and maintain the radio map. Results obtained in real-world experiments suggest that this solution has potential for IoT and Industry 4.0, especially in location services, but also in monitoring and analytics, supporting autonomous navigation, and interconnectivity between devices.
... The rise of the Internet of Things (IoT) has led to an increase in the need for accurate indoor localization systems. A few applications of the location tracking system include robotics [1], location-based services [1], automatic warehouse management system [2], location-based authentication algorithms [3], and surveillance [4]. The information associated with the location of the device is important for indoor as well as outdoor navigation systems in both small-scale and large-scale areas. ...
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The localization system has been extensively studied because of its diverse applicability, for example, in the Internet of Things, automatic management, and unmanned aerial vehicle services. There have been numerous studies on localization in two-dimensional (2D) environments, but those in three-dimensional (3D) environments are scarce. In this paper, we propose a novel localization method that utilizes the gated recurrent unit (GRU) and ultra-wideband (UWB) signals. For the purpose of this study, we considered that the UWB transmitter (Tx) and many UWB receivers (Rx) were placed inside a confined space. The input of the proposed model was generated from the UWB signals that are sent from the Tx to the Rxs, and the output was the location of the Tx. The proposed GRU-based model converts the localization problem into a regression problem by combining the ranging and positioning phase. Thus, the proposed model can directly estimate the location of the Tx. Our proposed GRU-based method achieves 15 and four times shorter execution times for the training and testing, respectively, compared to the existing convolutional neural network (CNN)-based localization methods. The input data can also be easily generated with low complexity. The rows of the input matrix are the downsampled version of the UWB received signal. Throughout numerous simulation results, our novel localization method can achieve a lower root-mean-squared error up to 0.8 meters compared to the recently proposed existing CNN-based method. Furthermore, the proposed method operates well inside a confined space with fixed volume but varying width, height, and depth.
... Production Cycle time optimization UWB [51] Production Position data-based decision making UWB [52]; RFID [53,54] Production Activity-Time monitoring in production line UWB [55] Production Digital Facility Layout Planning Independent [56] Logistics Logitics management RFID [57]; Hybrid [21]; Independent [20] Logistics Warehouse management RFID [58]; WiFi [59] Logistics Pallet management RFID [31] Logistics Material/component and production tracking WiFi [60]; UWB [31,61]; RFID [31,[62][63][64][65]; Hybrid [66]; Laser [30]; Barcode [67] Logistics Assets tracking Bluetooth [68]; RFID [69][70][71][72]; Hybrid [73]; UWB [74,75]; Laser [29]; Barcode [67]; ZigBee [46] Quality Weak spot analyzis in production UWB [76] Safety Safety management RFID [33] Safety Collision avoidance UWB [77] ...
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Real-time monitoring and optimization of production and logistics processes significantly improve the efficiency of production systems. Advanced production management solutions require real-time information about the status of products, production, and resources. As real-time locating systems (also referred to as indoor positioning systems) can enrich the available information, these systems started to gain attention in industrial environments in recent years. This paper provides a review of the possible technologies and applications related to production control and logistics, quality management, safety, and efficiency monitoring. This work also provides a workflow to clarify the steps of a typical real-time locating system project, including the cleaning, pre-processing, and analysis of the data to provide a guideline and reference for research and development of indoor positioning-based manufacturing solutions.
... 3.1. The type of objects whose location will be determined The location system should make it possible to determine the location of, among others [30]:  people (e.g. employees, clients, patients, guests) in order to determine what work they do, establish a quick contact, navigate to a specific point, enable or disable access to specific areas (zones dangerous to people or prohibited for various groups),  vehicles and mobile devices (cars, trucks, forklifts, robots, transport trolleys, conveyors, AGVs),  high-value devices that can be moved and lost in large buildings (they are not permanently associated with a specific location), e.g. ...
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... However, it is general comparison and should serve only as a signpost. RTLS applications in warehousing, manufacturing and logistics include, but are not limited to controlling and reducing inventory through smoothing information handling [6], cooperating within supply chain [7], fighting maritime piracy [8], assets tracking in container terminals [9], improving mobile (transportation) assets utilization in manufacturing [10], assets tracking on a shop floor [11]. Very wide spread of possible RTLS technologies and possible RTLS applications lead to the question: how to choose the best system for the purpose of a specific case. ...
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Real Time Locating System has become an important part of supporting technologies applied in a wide range of logistics related to many sectors and branches, as warehousing, manufacturing or healthcare offering real time visibility of assets. It increases assets utilization. RTLS is a very wide term covering many different specific technologies. The use of a specific technology effects in achieving different performance metrics. Therefore, the selection of a specific technology (or mix) is multi-criteria decision making problem. A set of criteria for RTLS selection was discussed and confronted with a set of criteria for assessment of identification systems and an application of TOPSIS for the selection of RTLS was presented.
... Ultra-wideband (UWB) is a short-range and energy efficient radio technology useful in a high-bandwidth wireless communication. Due to their functionalities and performances, the use of UWB-based RTLSs as tracking management systems has gained increasing attention in industrial and logistic applications, for instance container terminals [2], and warehouses [3]. Besides that, RTLSs have been widely applied in security applications in ...
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... To determine the position of objects, RTLS readers receive data from the tag, determine the time-of-arrival and forward the data to an RTLS server which determines the respective tag location [99]. Consequently, RTLS technologies are not dependent on satellite systems and thus can be applied in confined spaces including warehouses and road tunnels [82]. Different techniques are proposed to enhance RTLS location estimation (see, e.g., [70,91]). ...
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... Moreover, they are widely used in healthcare facilities [2,3], social, and home care applications [4] for precisely tracking the movement of people. Besides that, RTLSs are widely applied in assets by tracking management systems in warehouses [5], container terminals [6], and hospitals [3]. ...
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... • Warehouse automation ranging from communication and realtime location systems [102] to RFID technologies [103]. • Warehouse location, shape and capacity [104,105]. ...
Research
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Manufacturing is continuously evolving from concept development to methods and tools available for the production of goods for use or sale. Traditionally, manufacturing refers to an industrial production process through which raw materials are transformed into finished products to be sold in the market. However, these days manufacturing is considered to be an integrated concept at all levels from machines to production systems to an entire business level operation. Although there have been considerable developments in manufacturing technologies and processes,the actual scope and elements of manufacturing systems are complex and not adequately defined. This paper provides a review of both the tangible and intangible elements of manufacturing systems and presents a state-of-the-art survey of published work. It studies the evolution of research in manufacturing starting from past and current trends to future developments. How manufacturing systems have been classified is also presented. Through this extensive survey of the literature, future directions of this changing field are suggested.
... • Warehouse automation ranging from communication and realtime location systems [102] to RFID technologies [103]. • Warehouse location, shape and capacity [104,105]. ...
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... So far, a number of RTLS technologies have been utilized to solve indoor tracking problems, such as bluetooth, infrared ray, ultrasonic wave and RFID (radio frequency identification devices) [9,10]. Especially, RFID is widely used in practical applications, e.g., logistics transportation, warehouse management and manufacturing workshop owing to its characteristics of non-contact, wide-coverage and low-cost [11]. Ultra-Wideband (UWB) radio seems to be a good choice for achieving such high location precision. ...
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... This technique uses a continuous technology for the tracking of transportation vehicles, such as GPS, and a discrete technology for monitoring loads delivery. In recent years, we can observe the growth of RTLS (Real Time Locating Systems) use in solutions of logistics tracking and tracing (Park et al., 2006) (Ding et al., 2008) (Zang & Wu, 2010) (Ma & Liu, 2011). The RTLS are usually employed in order to do the continuous tracking and tracing of loads at indoor environments, through the use of discrete technologies, such as RFID and wireless networks. ...
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... The IoT is a phenomenon resulting from the fact that an increasing number of physical objects now have the ability to connect to the Internet [1]. Radio-frequency identification (RFID) [2], wireless sensor network (WSN) [3] and real-time location OPEN ACCESS systems (RTLS) [4] are important enabling technologies for the IoT [5]. Various types of sensor nodes are deployed in the IoT. ...
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Purpose – RFID has fundamental influences on today's retailing and supply chain management. This article seeks to formulate the opportunities and challenges of RFID adoption in China. Design/methodology/approach – Field interview and panel discussion were used to explore the opportunities and challenges of RFID adoption in China. An example of successful RFID deployment in China is presented. Findings – Although Chinese companies are exposed to several challenges in the adoption of RFID, there are numerous opportunities for RFID deployment. Challenges include China's standards, costs, business environment, business models, and untested market. The opportunities include China's huge market size, advances of several industries, a rapid increase in logistics demand, and China's role as a world‐class manufacturing center. Originality/value – This article represents a pioneer study of RFID adoption in China. Opportunities and challenges of RFID adoption in China were identified, which provide valuable guidance for RFID adoption for Chinese companies and foreign companies operating in China.
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