Stanislaw Legutko

Poznan University of Technology · Institute of Mechanical Technology

Article presents a novel approach to addressing the challenge of forge-free filling of gas cylinder valve knobs in the context of the pneumatic shock absorber utilized within elevator systems. The shock absorber is a critical component responsible for ensuring accurate and efficient transportation of charge material to the electric inductor of auto...

This paper proposes a solution not previously used in the forging industry, which aims toreduce the proportion of arduous human labour. The concept of a prototype robotic stationfor hot forging includes a system that allows the selection of batch material with its heating,the execution of the process of lubrication of forging tools and the forging...

With the application of chemical enhanced oil recovery methods, water separation is a major issue in a production facility. Oil/water separation is suppressed with a stable emulsion. The present study evaluated the impact of different emulsifiers in enhanced oil recovery. The effectiveness of each additive such as an alkali, surfactant, or polymer...

Baler-wrappers are machines designed to produce high-quality forage, in accordance with the requirements of sustainable agriculture. Their complicated structure, and significant loads occurring during operation, prompted the creation of systems for controlling the machines’ processes and measuring the most important work parameters, in this work. T...

This paper presents a comparison of surface morphology obtained after machining Inconel 718 by the conventional insert, by Wiper insert and by using the cutting insert made by Spark Plasma Sintering (SPS). The shape of the special insert was obtained by employing Wire Electrical Discharge Machining (WEDM). The paper focuses on the description of su...

This piece of work deals with the influence assessment of the kind of coating of the cutting inserts and their wear on the dimensional accuracy and the top layer microstructure and roughness of the surface machined with constant cutting parameters vc = 85 m/min, f = 0.14 mm/obr and ap = 0.2 mm. The tests were performed on shafts made of Inconel 718...

Application of modern maintenance approaches such as Maintenance 4.0 is highlighted as one of the prevailing smart & sustainable manufacturing topics. The goal of this paper is to describe the latest trends within the area of maintenance management from the perspective of the challenges of the fourth industrial revolution and the economic, environm...

The study presents a practical application of multi-criteria standardization of machines and devices in the design of the automated production processes in industry 4.0 and its direct impact on the economic aspects of an enterprise, along with a comparison of the state before and after the implementation of the proposed changes. The solutions recom...

The technology of producing threads, especially in materials that are difficult to cut, is a rare subject of research and scientific publications. The requirements for the production of these elements apply not only to the geometry, but also to the quality of the surface obtained. This is particularly important in the aviation industry, where the d...

The growing production of plastic waste and improper dumping after use has become a worldwide challenge. This waste is a substantial source of petroleum and can be effectively converted into pyrolytic oil and other useful products. A statistical prediction of the rate constants is essential for optimizing pyrolysis process parameters, such as activ...

The present work deals with improvement of mechanical properties and refining the microstructure of low carbon steel (0.2%-C) after applying heat treatment techniques. For the purpose, five different samples were taken under study. First sample was kept in ‘as received’ condition and other four samples were undergone into heating process in an Indu...

The use of non-thermal plasma technology in producing green fuels is a much-appreciated environmentally friendly approach. In this study, an Al2O3-supported CrxZnS semiconductor catalyst was tested for hydrogen evolution from hydrogen sulfide (H2S) gas by using a single-layered dielectric barrier discharge (DBD) system. The Al2O3-supported CrxZnS c...

Spinel ferrites are widely investigated for their widespread applications in high-frequency and energy storage devices. This work focuses on enhancing the magnetic and dielectric properties of Ni0.25Cu0.25Zn0.50 ferrite series through non-thermal microwave plasma exposure under low-pressure conditions. A series of Ni0.25Cu0.25Zn0.50 ferrites was pr...

Cortical bone machining is commonly used in craniofacial surgery. The shaping of bone surfaces requires a precise determination of the process’s complexity due to the cutting tool’s defined or undefined geometry. Therefore, research was carried out to assess the impact of the rake angle (γ), clearance angle and depth of cut (d) on the cortical bone...

One of the reasons behind the low rate of expansion of power production driven by wind turbines is the premature failure of their gearbox bearings, which fail within the first quarter of their designed life. The leading causes of fatigue damage in wind turbine gearbox bearings (WTGBs) are not well recognized despite the massive studies in this fiel...

The surge in plastic waste production has forced researchers to work on practically feasible recovery processes. Pyrolysis is a promising and intriguing option for the recycling of plastic waste. Developing a model that simulates the pyrolysis of high-density polyethylene (HDPE) as the most common polymer is important in determining the impact of o...

Erosion of the elbow due to non-Newtonian viscous slurry flows is often observed in hydrocarbon transportation pipelines. This paper intends to study the erosion behavior of double offset U-bends and 180° U-bends for two-phase (liquid-sand) flow. A numerical simulation was conducted using the Discrete Phase Model (DPM) on carbon steel pipe bends wi...

The development of cost-effective co-catalysts of high photocatalytic activity and recyclability is still a challenge in the energy transformation domain. In this study, 0D/2D Schottky heterojunctions, consisting of 0D ZnO and 2D Ti3C2, were successfully synthesized by the electrostatic self-assembling of ZnO nanoparticles on Ti3C2 nanosheets. In c...

Modern coating methods have become an important part of industrial practice. For some materials and operations, the use of abrasion-resistant and hard coatings is an absolute necessity; for others, they are the key to greater efficiency and productivity. The aim of this work was to apply and subsequently analyze a new type of thin coating micro-lay...

This study is focused on the kinetics and adsorption isotherms of amine-functionalized magnesium ferrite (MgFe2O4) for treating the heavy metals in wastewater. A sol-gel route was adopted to produce MgFe2O4 nanoparticles. The surfaces of the MgFe2O4 nanoparticles were functionalized using primary amine (ethanolamine). The surface morphology, phase...

This study investigated the production of Cu2+-doped CoFe2O4 nanoparticles (CFO NPs) using a facile sol−gel technique. The impact of Cu2+ doping on the lattice parameters, morphology, optical properties, and electrical properties of CFO NPs was investigated for applications in electrical devices. The XRD analysis revealed the formation of spinel-ph...

The rotating biological contactor (RBC) is resistant to toxic chemical and shock loadings, and this results in significant organic and nutrient removal efficiencies. The RBC system offers a low-energy footprint and saves up to 90% in energy costs. Due to the system’s low-energy demand, it is easily operable with renewable energy sources, either sol...

The use of ZnO as a photocatalyst with a reduced recombination rate of charge carriers and maximum visible light harvesting remains a challenge for researchers. Herein, we designed and synthesized a unique La/ZnO/CNTs heterojunction system via a sol–gel method to evaluate its photocatalytic performance for hydrogen evolution. A ferrocene powder cat...

AISI 316L stainless steel (SS) is one of the extensively used biomaterials to produce implants and medical devices. It provides a low-cost solution with ample mechanical properties, corrosion resistance, and biocompatibility compared to its counterpart materials. However, the implants made of this material are subjected to a short life span in huma...

Membrane fouling is a major hindrance to widespread wastewater treatment applications. This study optimizes operating parameters in membrane rotating biological contactors (MRBC) for maximized membrane fouling through Response Surface Methodology (RSM) and an Artificial Neural Network (ANN). MRBC is an integrated system, embracing membrane filtrati...

Double strap lap adhesive joints between metal (AA 6061-T6) and composite (carbon/epoxy) laminates were fabricated and characterized based on strength. Hand layup methods were used to fabricate double strap match lap joints and double strap mismatch lap joints. These joints were compared for their strength under static and fatigue loadings. Fractur...

The article deals with the issues related to the use of field robots in agricultural production in the aspect of the use of a sustainable farming system. At the beginning, the very essence of sustainable agriculture is presented and the problems that remain to be solved are identified, thus determining the market demand for autonomous field robots....

The finite element analysis technique was used to investigate the suitability of silver nanorods, spheres, ellipsoids and core–shell structures for the hyperthermia treatment of cancer. The temperature of the silver nanostructures was raised from 42 to 46 °C, in order to kill the cancerous cells. The time taken by the nanostructures to attain this...

The optical properties and electric field enhancement of gold nanorods for different cases were investigated in this study. The numerical analysis was carried out to understand the functionality and working of gold nanorods, while the experimental portion of the work was focused on the efficiency of gold nanorods for targeted drug delivery. COMSOL...

The article deals with the analysis of the existing full-suspension downhill bicycle’s frame damaged while using and the subsequent conceptual improved design of the critical point. The origin of symmetrical and asymmetrical bicycle loads in individual riding modes is investigated. Subsequently, their impact on the overall load of the frame and esp...

The article aims to use the generated sound as operational information needed for adaptive control of the metalworking process and early monitoring and diagnosis of the condition of the machined materials using a newly introduced surface roughness quality index due to the sound-controlled machining process. The object of the measurement was correla...

Modelling the systems of exploitation of machines and devices is a very important and a very complex issue, particularly in relation to new intelligent technical objects. Models can be applied to the assessment of the processes of exploitation, designing systems, forecasting of a system functioning and making exploitation decisions. A survey of lit...

This paper presents the results of investigation that was performed on shafts composed of Inconel 718. Tests were performed in dry and wet conditions. Cutting parameters, such as feed and depth of cut, were constant. The cutting speed was changed. The investigation was performed for various shaft shapes: cylindrical, taper 30°, taper 45°, and spher...

Sash gang saws with narrow-kerf saw blades are used in the production of glued laminate flooring elements in plants where dry technology is applied. This means that boards or friezes are sawn into top layer lamellae in dry conditions (moisture content of about 10–12%) from expensive wood species, often exotic. The object of this research was stelli...

The release of phenolic-contaminated treated palm oil mill effluent (TPOME) poses a severe threat to human and environmental health. In this work, manganese-modified black TiO2 (Mn-B-TiO2) was produced for the photodegradation of high concentrations of total phenolic compounds from TPOME. A modified glycerol-assisted technique was used to synthesiz...

In modern constructions, especially aircraft, the aim is to minimize the weight of the components used. This necessitates the use of innovative construction materials, or the production of these parts with ever-decreasing wall thicknesses. To simplify assembly and improve strength properties, so-called structural elements are being used in the form...

Fire is a problem that can happen at any time. Delay in coping with house fires can induce in loss of human life or material. If the fire is not held severely, incidents like house fires can occur and create more significant losses, especially with the increasing number of residents’ settlements in the formation of huddled houses, which will be mor...

The presented paper proposes a method of adaptive control of the metal cutting process based on the analysis and interpretation of recorded sound for the identification of the cutting process. The presented research results clearly demonstrated the efficiency of using the sound generated during cutting by CNC lathe 16 K20T1 for the adaptive metalwo...

The ability to make good decisions on the deployment and use of information and communication technologies has become part of successful governance. The convergence of information, communication and multimedia technologies has created new business opportunities that will play a vital role in the economy and public life over the coming decades. On e...

The article presents the results of investigations into the depth of the plastically deformed surface layer in the roller burnishing process. The investigation was carried out in order to obtain information on the dependence relationship between the depth of plastic deformation, the pressure on the roller and the braking torque. The research was ca...

This paper presents a method for evaluating the energy efficiency of pump systems used to transport fluids .It is mainly scientifically applied and engineering-applied in nature and aims to propose a new approach (method) to researchers in their study of the energy efficiency of such systems. By applying the well-known scientific method of Dimensio...

Mechanical behavior and characteristics of two different types of materials: cast iron with lamellar graphite EN-GJL-250 and cast iron with spheroidal graphite EN-GJS-400-15 which were cast in ceramic molds using gravitational casting method has considered in this research. The ceramic molds were obtained by 3D printing method. First, a finite elem...

The progressive technical development of agriculture and the desire to increase the efficiency and quality of agrotechnical processes related to soil cultivation forces the use of more and more complex automation and robotisation processes in agricultural technology. The article introduces the reader to modern control systems for automatic hoeing t...

Electric motors use about 68% of total generated electricity. Fault diagnosis of electrical motors is an important task, because it allows saving a large amount of money and time. An analysis of acoustic signals is a promising tool to improve the accuracy of fault diagnosis. It is essential to analyze acoustic signals to assess the state of the mot...

The powder metallurgy (PM) technique has been widely used for producing different alloy compositions by the addition of suitable reinforcements. PM is also capable of producing desireable mechanical and physical properties of the material by varying process parameters. This research investigates the addition of titanium and niobium in a 316L stainl...

The paper presents the scope of applicability and the usefulness of the method of predicting crystalline structure of castings using a commercially available system called Calcosoft CAFE. The influence of individual values of the parameters of the thermal model and the model predicting the structure (phenomenon of nucleation and crystal growth), an...

Downsizing in engine size is pushing the automotive industry to operate compressors at low mass flow rate. However, the operation of turbocharger centrifugal compressor at low mass flow rate leads to fluid flow instabilities such as stall. To reduce flow instability, surface roughness is employed as a passive flow control method. This paper evaluat...

316L stainless steel has emerged as one of the most used material in design and manufacturing for automotive, aerospace, marine, civil nuclear to produce critical components (valves, seats, pipes etc.). Despite, their huge application, during the machining of 316L stainless steel numerous challenges arise in terms of tool wear that are very detrime...

The article presents an innovative method of reducing welding distortions of thin-walled structures by introducing structural and technological changes. The accuracy of the method was demonstrated on the example of welding the stub pipes to the outer surface of a thin-walled tank with large dimensions, made of steel 1.4301 with a wall thickness of...

Using of condensing low-temperature heating surfaces in exhaust gas boilers allows to increase the economic efficiency of boilers and thermal power plants. Analysis of literary sources showed, that there were no quantitative data of the low-temperature corrosion intensity of exhaust gas boiler low-temperature heating surfaces while water-fuel emuls...

This paper presents the analysis of cutting force during surface layer milling of selected aluminium alloys, which are widely used in the aviation industry. The cutting force is one of the most important parameters determining the machinability of the material and also provides important information about the course of the cutting. The study analys...