Al-Khwarizmi Engineering Journal

Published by Al-Khwarizmi Engineering Journal

Online ISSN: 2312-0789

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Print ISSN: 1818-1171

Articles


Fig. 4. NI compact DAQ -9178.
Fig. 5. NI 9215-Analog input voltage.
Fig. 6. Signal amplifier.
Fig. 9. Relation between wind velocity and Controlling Amplitude.
Fig. 10. Relation between wind velocity and Controlling Amplitude.
The Effect of Wind Velocity on the Suppression of Composite Wing Airfoil NACA 0012
  • Article
  • Full-text available

September 2019

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108 Reads

Hassan Ali Kadhem

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The first studies on shocks and vibrations were carried out at the beginning of the 1930s to improve the behavior of buildings during earthquakes. Vibration tests on aircraft were developed from 1940 to verify the resistance of parts and equipments prior to their first use. Flutter is a well-known example of dynamic aero elasticity, where when oscillation of structure interacted with unsteady aerodynamic forces the flutter will occur. Vibration on any structure without damping means that self-harmonic oscillation will occur, and in most cases the oscillation may start to increase until structural failure. This behavior is very similar to resonance phenomena if only the oscillation is being studied as a vibration case. In vibration suppression, the active vibration control is one of the more effective technique which is used for attenuating bad effects of disturbances on structure. In this work, two different composite wings have been used; one of them is made of Glass-fiber random matt and the other is made of woven ({0/90} Glass-fiber). The proportional-integral-derivative (PID) control is employed here for studying the suppression of active vibration wing affected by wind velocity flow through wind tunnel in the laboratory of mechanical engineering department at the university of Baghdad. Piezoelectric (PZT (transducers are used as sensors and actuators in vibration control systems. The attack angle was 10 degrees and three different velocities (15, 20, 35 m/s) have been taken to show their effect on the wings vibrations suppression. Is noticed that the suppression of the wing amplitude is reduced when the wind velocity increases for both woven and random composite wing matt. This is happened due to the vortex which has became more violent increase in wind velocity. It is concluded that the composite woven wing has high resistance more than the composite random wing. Also, the maximum control amplitude of woven matt is 1.9 cm and the damping is about 33% at 25 m/s wind velocity while the amplitude is 2.22 cm and the damping is about 53% at 10 m/s wind velocity for random wing.
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Mechanical Properties of Burnished Steel AISI 1008

December 2018

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480 Reads

Burnishing improves fatigue strength, surface hardness and decrease surface roughness of metal because this process transforms tensile residual stresses into compressive residual stresses. Roller burnishing tool is used in the present work on low carbon steel (AISI 1008) specimens. In this work, different experiments were used to study the influence of feed parameter and speed parameter in burnishing process on fatigue strength, surface roughness and surface hardness of low carbon steel (AISI 1008) specimens. The first parameter used is feed values which were (0.6, 0.8, and 1) mm at constant speed (370) rpm, while the second parameter used is speed at values (540, 800 and 1200) rpm and at constant feed (1) mm. The results of the fatigue test showed that improvement in fatigue limit, where the highest fatigue limit was obtained at (1mm feed, 1200rpm speed) in burnishing process which was (169 Mpa). The hardness results, showed increasing feed and speed values lead to increasing the hardness. The burnishing process reduces surface roughness by producing accurate and better surface finish. The best surface fineness of metal at (1mm feed and 1200 rpm speed) was 0.11 μm.

Fig. 2. Shows the microstructures of hypereutectic Aluminum and 17% Silicon Al-17 Si alloys of specimens (A,B,C,D, E&F ) at magnification 400x.
Fig. 5. Micrographs after corrosion test in 3.5%NaCl solution.
Classification of Al-Si alloy.
The results of corrosion tests of studied samples of Al-Si alloy in 3.5 % NaCl solution.
Effect of Magnesium Addition on Corrosion Resistance of Aluminum -17%Silicon Alloy

December 2017

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20 Reads

The electrochemical behavior of Al-17%Si alloy is investigated in 3.5wt% NaCl solution. Many alloys with addition of the different wt% magnesium metal of 1wt%, 2%, 3wt% ,4.5wt% ,and 9wt% were prepared by gravity die casting . The microstructures of prepared alloys were examined by optical and SEM microscopes. Corrosion behavior was investigated by using potentiostat instrument under static potentials test and corrosion current was recorded to determine corrosion resistance of all prepared samples. It was found that the addition of Mg metal improves the corrosion resistance of Al-17%Si alloy in 3.5%NaCl solution. The alloy containing 1%Mg shows less corrosion rate than the others while the alloys containing 4.5%Mg, 9%Mg content have the better pitting corrosion resistance than other alloys.

Modeling of Bending Properties of Stainless Steel 304 Sheets Welded by Tungsten Inert Gas Welding Process

December 2019

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519 Reads

In this research, the effects of both current and argon gas pressure on the bending properties of welded joints were studied. Using the possible ranges of welding gas pressures and currents, Tungsten inert gas welding (TIG) of stainless steel (304) sheet was used to obtain their influence on the maximum bending force of the (TIG) welded joints. Design of experiment (DOE) ‘version 10' was used to determine the design matrix of experiments depending on the used levels of the input factors. Response surface methodology (RSM) technique was used to obtain an empirical mathematical model for the maximum bending force as a function of welding parameters (Current and Argon gas pressure). Also, the analysis of variance (ANOVA) was used to verify the adequacy of the resulted model statistically.

Mesoporous Silica MCM-41 as a Carriers Material for Nystatine Drug in Delivery System

May 2019

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1,934 Reads

In the present study, MCM-41 was synthesis as a carrier for poorly drugs soluble in water, by the sol-gel technique. Textural and chemical characterizations of MCM-41 were carried out by X-ray diffraction (XRD), Fourier transform infrared (FTIR), scanning electron microscope (SEM), and thermal gravimetric analysis (TGA). The experimental results were analyzed mesoporous carriers MCM-41. With maximum drug loading efficiency in MCM-41 determined to be 90.74%. The NYS released was prudently studied in simulated body fluid (SBF) pH 7.4 and the results proved that the release of NYS from MCM-41 was (87.79%) after 18 hr. The data of NYS released was found to be submitted a Weibull model with a correlation coefficient of (0.995). The Historical data experimental design facilitated the formulation and optimization of sustained discover the optimal formulation to loading drug, combine process variables, mixture components and categorical factors in one design.

Effect of Lanthanum Addition on the Microstructure of Mg-4Al Alloy

January 2011

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48 Reads

Abstract The aim of this research was to determine the effect of rare earth Metal (REM) on the as-cast microstructure of magnesium alloys containing 4 wt% aluminum. The rare earth metal used here is Lanthanum. The study was conducted on the as-cast Mg-4Al-1.5La alloys. The microstructure was characterized by optical microscopy. The phases of this alloy were identified by X-ray diffraction. The microstructure of of Mg-4Al consists of α-Mg with grain boundaries precipitated with large β- Mg17Al12 phase particles. With the addition of Lanthanum, three distinct phases were identified in the X-ray diffraction patterns of the as cast Mg-4Al-1.5La : Mg, Al11La3, Al4La. The Mg17Al12 phase was not detected. The addition of Lanthanium increases the hardness and decrease the wear rate of Mg-4Al. Keywords: Metallic alloys; Magnesium-aluminum-rare earth alloys; Microstructure

Fig.2. (a)-The Standard Corrosion Cell (ASTM) [7]. (b)-Working Electrode.  
Table 2 ,
Fig.3. Polarization Curve of Ti-6Al-4V Alloy in NaCl Solution at Room Temperature.
Table 3 ,
Fig.6. Polarization Curve of Ti-6Al-4V Alloy in Sodium Oxalate Solution at Room Temperature.
Corrosion Behavior of Ti-6Al-4V Alloy in Different Media

January 2010

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1,361 Reads

In this work the corrosion behavior of Ti-6Al-4V alloy was studied by using galvanostatic measurements at room temperature in different media which includ sodium chloride (food salt), sodium tartrate (presence in jellies, margarine, and sausage casings,etc.), sodium oxalate (presence in fruits, vegetables,etc.), acetic acid (presence in vinegar), phosphoric acid (presence in drink), sodium carbonate (presence in 7up drink,etc.), and sodium hydroxide in order to compare. Corrosion parameters were interpreted in these media which involve corrosion potential( Ecorr) and corrosion current density (icorr), since the results of (Ecorr) indicate that Oxalate ions are more corrosive than other materials while the results of (icorr) indicate that NaCl is more corrosive than other materials. Cathodic and Anodic Tafel slopes that were used to calculate the polarization resistance (Rp) to know which materials effect on Ti-6Al-4V alloy uses in dental materials and the results of (Rp) were: Na2CO3 >Oxalate >H3PO4 >CH3COOH >NaOH >Tartrate >NaCl. The change in free energy (∆G) and rate of corrosion in (mpy) were calculated, and the results of rate indicate that increasing in the following sequences: NaCl>Tartrate >NaOH >Oxalate> CH3COOH> H3PO4> Na2CO3.

Performance Prediction in EDM Process for Al 6061 Alloy Using Response Surface Methodology and Genetic Algorithm

September 2022

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30 Reads

The Electric Discharge (EDM) method is a novel thermoelectric manufacturing technique in which materials are removed by a controlled spark erosion process between two electrodes immersed in a dielectric medium. Because of the difficulties of EDM, determining the optimum cutting parameters to improve cutting performance is extremely tough. As a result, optimizing operating parameters is a critical processing step, particularly for non-traditional machining process like EDM. Adequate selection of processing parameters for the EDM process does not provide ideal conditions, due to the unpredictable processing time required for a given function. Models of Multiple Regression and Genetic Algorithm are considered as effective methods for determining the optimal processing variables of Electrical Discharge Machining. The material removal rate (MRR) and tool wear (Tw) were investigated using the process variables of pulse on time (Ton), pulse off time (Toff), and current intensity (Ip). The established empirical models were used to perform Genetic Algorithm (GA) to maximize (MRR) and minimize (Tw). The optimization results were utilized to establish machining conditions, validate empirical models, and obtain optimization outcomes. The optimal result that appears in this work was the pulse on (176.261 μs), pulse off (39.42 μs), and current intensity (23.62 Amp.) to maximize the MRR to (0.78391 g/min) and reduce tool wear to (0.0451 g/min).

Experimental Study the Effect of Tool Design on the Mechanical Properties of Bobbin Friction Stir Welded 6061-T6 Aluminum Alloy

August 2018

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962 Reads

Bobbin friction stir welding (BFSW) is a variant of the conventional friction stir welding (CFSW); it can weld the upper and lower surface of the work-piece in the same pass. This technique involves the bonding of materials without melting. In this work, the influence of tool design on the mechanical properties of welding joints of 6061-T6 aluminum alloy with 6.25 mm thickness produced by FSW bobbin tools was investigated and the best bobbin tool design was determined. Five different probe shapes (threaded straight cylindrical, straight cylindrical with 3 flat surfaces, straight cylindrical with 4 flat surfaces, threaded straight cylindrical with 3 flat surface and threaded straight cylindrical with 4 flat surfaces) with various dimensions of the tool (shoulders and pin) were used to create the welding joints. The direction of the welding process was perpendicular to the rolling direction for aluminum plates. Tensile and bending tests were performed to select the right design of the bobbin tools, which gave superior mechanical properties of the welded zone. The tool of straight cylindrical with four flats, 8 mm probe and 24 mm shoulders diameter gave better tensile strength (193 MPa), elongation (6.1%), bending force (5.7 KN), and welding efficiency (65.4%) according to tensile strength.

Effect of optimal shot peening time on fatigue life for aluminum alloy 6061-T651

March 2019

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980 Reads

The compressive residual stresses generated by shot peening, is increased in a direct proportional way with shot peening time (SPT). For each metal, there is an optimum shot peening time (O.S.T) which gives the optimum fatigue life. This paper experimentally studied to optimize shot peening time of aluminium alloy 6061-T651 as well as using of and analysis of variance (ANOVA). Two types of fatigue test specimens’ configuration were used, one without notch (smooth) and the other with a notch radius (1,25mm), each type was shot peened at different time. The (O.S.T) was experimentally estimated to be 8 minutes reaching the surface stresses at maximum peak of -184.94 MPa. A response surface methodology (RSM) is presented to optimize the surface properties of fatigue life due to effect of two parameters (shot peening time and fatigue stresses). A statistical software was used to perform analysis of variance (ANOVA) to predict the optimum shot peening time. The results were 8.007 minutes without notch and 7.53 minutes with notch. Two 2nd degree polynomials were obtained for the two studied cases with confidence level of 95%. Experimentally26.67% enhancement in fatigue life was obtained, but after using (RSM), the results gave 61% improvement, compared with ref. [2].

Table 2 ,
Table 3 ,
Table 7 ,
Improvement of Mechanical and Fatigue Properties for Aluminum Alloy 7049 By Using Nano Composites Technique

March 2019

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199 Reads

The aim of present work is to improve mechanical and fatigue properties for Aluminum alloy7049 by using Nano composites technique. The ZrO2 with an average grain diameter of 30-40 nm, was selected as Nano particles, to reinforce Aluminum alloy7049 with different percentage as, 2, 4, 6 and 7 %. The Stir casting method was used to fabricate the Nano composites materials due to economical route for improvement and processing of metal matrix composites. The experimental results were shown that the adding of zirconium oxide (ZrO2) as reinforced material leads to improve mechanical properties. The best percentage of improvement of mechanical properties of 7049 AA was with 4% wt. of ZrO2 about (7.76% ) for ultimate tensile stress UTS, (9.62% ) for yield stress YS and (9.92%) for hardness HB than other of adding of 2, 6 and 7% of ZrO2. Also the results shown that the fatigue strength of 7049 AA with 4 % ZrO2 nanoparticles is higher than that of 7049 AA under constant loading 9.86% at 108 cycles as well as the fatigue life factor (IFLF %) at different amplitude stress 400, 350, 300 and 250 MPa was improvement in range 66, 115, 63 and 107% respectively.

Study of the Effect of Magnetic Abrasive Finishing on the Material Removal of AA1100 Aluminum Alloy

March 2023

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9 Reads

This study evaluates the performance of magnetic abrasive finishing (MAF) of aluminum alloy in terms of achieving materials removal (MR). A vertical milling machine is used to perform the finishing process using a developed MAF unit that consists of an inductor made out of a 150 mm long and 20 mm diameter iron core wound with 1500 turns and 0.5 mm copper wire. The commutator and magnetic pole are attached at the top and bottom of the inductor, respectively. The required current is supplied using a DC power supply. The South Pole workpiece is a 100×50×3 mm3 plate of AA 1100 aluminum alloy, whereas the magnetic pole represented the North Pole. Pole rotational speed, applied current, and abrasive finishing time was selected as input parameters of the MAF with three-level of (270, 600. 930 rpm; 0.5, 1, 1.5 Amp; 6,9,12 min). The L9 orthogonal array of the Taguchi method was utilized to examine the impact of each independent input. The obtained results clarify that applied current was the most effective factor in terms of its contribution (63.16%) in the produced MR, followed by time finishing and rotational speed.

Table 1 ,
Table 4 ,
Chemical composition of stainless steel type 316 plate [11 ]
(a) Response Table for signal to noise ratios larger is better
ptimization the Parameters of Magnetic Abrasive Process Using Taguchi Method to Improve the Surface Roughness

December 2017

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62 Reads

Abstract Magnetic abrasive finishing (MAF) process is one of non-traditional or advanced finishing methods which is suitable for different materials and produces high quality level of surface finish where it uses magnetic force as a machining pressure. A set of experimental tests was planned according to Taguchi orthogonal array (OA) L27 (36) with three levels and six input parameters. Experimental estimation and optimization of input parameters for MAF process for stainless steel type 316 plate work piece, six input parameters including amplitude of tooth pole, and number of cycle between teeth, current, cutting speed, working gap, and finishing time, were performed by design of experiment (DOE) and response surface methodology (RSM).These six input parameters in this research were optimized for all input parameters to improve the surface layer for work piece by using signal-to-noise ratio technique. The obtained results showed that all six input parameters have an influence on the change in surface roughness(∆Ra). In addition, the results showed that the surface roughness of the work piece decreased from 1.130 to 0.370µm that means high level of improvement in the change of surface roughness (0.760)µm. Keywords: MAF process, MINITAB software, parameters, Signal-to-Noise ratio, surface roughness, Taguchi orthogonal array.

Assessment of Ornamental Plants Tolerance for Acute Exposure of Acetaminophen and Methylparaben in Constructed Wetlands- a Preliminary Study

September 2022

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30 Reads

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The study aims to select suitable ornamental plant species that can survive relatively with high concentrations of acetaminophen and methylparaben in constructed wetlands. Alternanthera spp, Asparagus aethiopicus and Chlorophytum comosum are examined to withstand three initial concentrations, 20, 100 and 200 mg/L of acetaminophen and methylparaben. A total of 21 plastic pails with each 3 L capacity consisting of nine pails are used for each pharmaceutical and personal care products (PPCPs) compounds (acetaminophen and methylparaben) for three ornamental plants (Alternanthera spp, Asparagus aethiopicus and Chlorophytum comosum), with three pails as plant controls. The results reveales that both Alternanthera spp and Chlorophytum comosum exhibite a good tolerance for acetaminophen with a reduction in the total chlorophyll content of about 4.4–12.3% and 3.9–31.9% for Alternanthera spp and Chlorophytum comosum, respectively. Moreover, it is evident that high concentrations (100 and 200 mg/L) of methylparaben adversely affects the chlorophyll content of the three involved plant species. These results indicate that ornamental plants play an important role in the phytoremediation of PPCPs and can be considered as an esthetic treatment for hospital wastewater.

Comparative Study between Activated Carbon and Charcoal for the Development of Latent Fingerprints on Nonporous Surfaces

December 2022

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26 Reads

For criminal investigations, fingerprints remain the most reliable form of personal identification despite developments in other fields like DNA profiling. The objective of this work is to compare the performance of both commercial charcoal and activated carbon powder derived from the Alhagi plant to reveal latent fingerprints from different non-porous surfaces (cardboard, plain glass, aluminum foil sheet, China Dish, Plastic, and Switch). The effect of three variables on activated carbon production was investigated. These variables were the impregnation ratio (the weight ratio of KOH: dried raw material), the activation temperature, and the activation time. The effect factors were investigated using Central Composite Design (CCD) software. The optimum activation conditions were found as an impregnation ratio of 1:2.6, activated time of 160 min, and temperature of 630oC. The results of the comparison show that Alhagi active carbon powder (AAC) has a high ability to develop latent fingerprints on all surfaces except on plastic surfaces while the commercial charcoal failed to develop the latent fingerprint on both plastic and aluminum foil sheets surfaces. AAC was found to clearly show every feature of the latent fingerprints more than commercial charcoal for both males and females. Also, AAC has the ability to show latent fingerprints till 15 days while commercial charcoal has the ability to show latent fingerprints just till 7 days.

Removal of Sulfate from Waste Water by Activated Carbon

January 2009

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1,633 Reads

Activated carbon was Produced from coconut shell and was used for removing sulfate from industrial waste water in batch Processes. The influence of various parameter were studied such as pH (4.5 – 9.) , agitation time (0 – 120)min and adsorbent dose (2 – 10) gm.The Langmuir and frandlich adsorption capacity models were been investigated where showed there are fitting with langmmuir model with squre regression value ( 0.76). The percent of removal of sulfate (22% - 38%) at (PH=7) in the isotherm experiment increased with adsorbent mass increasing. The maximum removal value of sulfate at different pH experiments is (43%) at pH=7.

Fig. 11. Effect of sunflower husk particles on water absorption.
Fig. 13. Effect of sunflower husk and pomegranate husk grain size particles on water absorption. *All abbreviations and symbols shown in Table (1)
Fig . 2. Tensile test machine. Fig . 3. Tensile test specimens.
Experimental Study to the Effect of Natural Particles Added to Unsaturated Polyester Resin of a Polymer Matrix Composite

March 2017

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126 Reads

Experimental investigations had been done in this study to demonstrate the effect of natural particles used as a reinforcement material to unsaturated polyester resin. The tensile test and water absorption were investigated according to (ASTM D638) and (ASTM D570), respectively. The influence of sunflower husk and pomegranate husk particles, used as a reinforcement material, on the tensile strength, Young's modulus and water absorption with different weight fraction (3%, 7% and 10%) and particle grain size (50µm, 100 µm and 150 µm), has been investigated. The water absorption of polymer composites was studied by measuring the specimen weight before and after immersion in water for one hundred days. In the experiments of tensile test, all specimens loading was performed with (50KN) operating at a crosshead speed of 10 mm/min. It is observed that the addition of sunflower husk up to 10% and pomegranate husk particles up to 7% as reinforcement materials to polyester resin, leads to increase the tensile strength and Young's modulus of the composite material prepared and the use of sunflower husk as a reinforcement material increased the tensile strength, Young's modulus and water absorption were better than pomegranate husk at the same percentage of addition. The decrease in reinforcement material grain size led to increase the tensile strength, Young's modulus and water absorption. Therefore, all the best result seen in composites containing reinforcement material with (50µm). Finally, the best result obtained in tensile strength, Young's modulus and water absorption were with the addition of 10% sunflower husk as a reinforcement material to polyester resin.

Rheological and Thermal Properties of Lubricating Oil Enhanced by the Effect of CuO and TiO2 Nano-Additives

May 2019

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3,564 Reads

The specifications of lubricating oil are fundamentally the final product of materials that have been added for producing the desired properties. In this research, spherical nanoparticles copper oxide (CuO) and titanium oxides (TiO2) are added to SAE 15W40 engine oil to study the thermal conductivity, stability, viscosity of nano-lubricants, which are prepared at different concentrations of 0.1%, 0.2%, 0.5%, and 1% by weight, and also their pour point, and flash point as five quality parameters. The obtained results show that CuO nanoparticles in all cases, give the best functionality and effect on engine oil with respect to TiO2. With 0.1 wt. % concentration, the thermal conductivity of CuO/oil and TiO2/oil increased by 7.27% and 4.54%, respectively. In the same time, the flash point of them increased by 12.62% and 9.3%, respectively in comparison with parent oil.

Experimental and Theoretical Study of the Energy Flow of a Two Stages Four Generators Adsorption Chiller

March 2019

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66 Reads

This work is concerned with a two stages four beds adsorption chiller utilizing activated carbon-methanol adsorption pair that operates on six separated processes. The four beds that act as thermal compressors are powered by a low grade thermal energy in the form of hot water at a temperature range of 65 to 83 °C. As well as, the water pumps and control cycle consume insignificant electrical power. This adsorption chiller consists of three water cycles. The first water cycle is the driven hot water cycle. The second cycle is the cold water cycle to cool the carbon, which adsorbs the methanol. Finally, the chilled water cycle that is used to overcome the building load. The theoretical results showed that average cycle cooling power is 2.15kW, while the experimental measurement revealed that the cooling capacity of the cycle is about 1.98 kW with a relative error of % 0.02. The generator and condensing temperatures are 83 and 30 °C, respectively. The coefficient of performance (COP) of that chiller was in the range of 0.37 to 0.49. The best operating point and the best working conditions were also investigated. The present chiller is superior more than the single stage, two beds adsorption chiller that works on the activated carbon methanol pair that needs a high ambient temperature.

Fig. 1. SEM micrographs of used a: nanoanatase TiO2, b: Mortar without addition, in c: Mortar with 0.25 TiO2 , in d: Mortar with 1% TiO2.
Fabrication of Advanced Cement Mortar for Building Anti-Bacterial Applications

March 2019

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36 Reads

In this research, we have added nano anatase TiO2 as a partial replacement of Portland cement by a weight percentage of (0.25 to 1%) for the development of properties for protection against bacteria. The control mix was made by using "the cement to sand" proportion about (1: 2.75) with the "water to cement" proportion of (0.5) to study the structure, porosity, water absorption, density, mechanical properties, as well as anti-bacterial behavior. Inspections have been done such as scanning electron microscopy (SEM), and atomic force microscope (AFM) for mortar. Experimental results showed that after the addition of Nano powders in cement mortar, the structural properties improved significantly with the development of hydration of cement mortar at early age, reduction of porosity and the increase of density as well as enhancement in compressive and anti-bacteria properties that make the preparation of nano material very suitable for protection against bacteria.

Optimization and Prediction of Process Parameters in SPIF that Affecting on Surface Quality Using Simulated Annealing Algorithm

December 2017

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4 Reads

Incremental sheet metal forming is a modern technique of sheet metal forming in which a uniform sheet is locally deformed during the progressive action of a forming tool. The tool movement is governed by a CNC milling machine. The tool locally deforms by this way the sheet with pure deformation stretching. In SPIF process, the research is concentrate on the development of predict models for estimate the product quality. Using simulated annealing algorithm (SAA), Surface quality in SPIF has been modeled. In the development of this predictive model, spindle speed, feed rate and step depth have been considered as model parameters. Maximum peak height (Rz) and Arithmetic mean surface roughness (Ra) are used as response parameter to assess the surface roughness of incremental forming parts along and across tool path direction. The data required has been generate, compare and evaluate to the proposed models that obtained from SPIF experiments. Simulated Annealing Algorithm (SAA) is utilized to develop an effective mathematical model to predict optimum level. In simulated algorithm (SA), an exponential cooling schedule depending on Newtonian cooling process is used and by choosing the number of iterations at each step on the experimental work is done. The SA algorithm is used to predict the forming parameters (speed, feed and step size) on surface quality in forming process of Al 1050 based on Taguchi‘s orthogonal array of L9 and (ANOVA) analysis of variance were used to find the best factors that effect on the surface quality.

Fig. 3. Configurations of rectangular fins array.
Fig. 5. Average Nusselt number versus Reynolds number for surface heat flux, q= 1479 W/m 2 .
Fig. 7. Analysis of present data for 18% notches-9% perforations rectangular fins array with concluded empirical correlations.
Figures (8a and 8b) show a comparisons of the correlated average Nusselt numbers (Nuav-cor) with those experimental (Nuav-exp) for 18% notches with 9% perforations rectangular fins array at surface heat fluxes, q= 1479 W/m 2 and 7396 W/m 2 using Eqs. (17) and (21) respectively. They are appear that the percentage error (e%) of the experimental values situated between +10% and -10% of correlated values for surface heat fluxes, q= 1479 W/m 2 and between +12% and -10% of correlated values for surface heat fluxes, q= 7396 W/m 2 , and the mean relative squarederrors (MRSE) are 0.145 and 0.187 respectively. Furthermore, the test is carried out on a smooth air duct using the same base-plate without fins array. Then, the following empirical correlation is concluded: = 0.1522 ((() ..... … (22) and compared with Dittus and Boelter [1٥], and Dhanawade et al. [4] correlations: = 0.024 ((() .. ((() .. … (23) = 0.015 ((() .... … (24) This is valid for turbulent flow in a rectangular smooth air duct as shown Figure (9). It can be seen a good similarity in the behavior, but the present results gave values of average Nusselt number higher those done in Dittus and Boelter and Dhanawade et al. correlations because the different in duct dimensions, air flow velocity and surface heat flux levels.
Dimensions of fins array studied.
Experimental Study of Forced- Convection from Horizontal Rectangular Fins Array into Air Duct

March 2019

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445 Reads

In this work, an experimental study has been done to expect the heat characteristics and performance of the forced-convection from a heated horizontal rectangular fins array to air inside a rectangular cross-section duct. Three several configurations of rectangular fins array have been employed. One configuration without notches and perforations (solid) and two configurations with combination of rectangular-notches and circular-perforations for two various area removal percentages from fins namely 18% notches-9% perforations and 9% notches-18% perforations are utilized. The rectangular fins dimensions and fins number are kept constant. The fins array is heated electrically from the base plate with five different magnitudes of power-inputs. Five several air flow velocity into a duct are utilized. The influence of fin geometry, air flow velocity, Reynolds number and the surface heat flux on the heat-performance of forced heat convection have been simulated and studied experimentally. The experimental data indicates that the combination of 18% rectangular-notched and 9% circular-perforated rectangular fins array gave best forced heat performance in terms of average heat transfer coefficient about (25% - 45%) and (7% - 20%) compared than solid and 9% notches with18% perforations fins array respectively. Five empirical correlations to predict the average Nusselt number for the 18% notches with 9% perforations rectangular fins array at wide range of surface heat flux are deduced. The present data are compared with previous works and a good closeness in behavior is noticed.

Theoretical Prediction of Optimum Chilled Water Distribution Configuration in Air Conditioning Terminal Unit

March 2019

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165 Reads

The distribution of chilled water flow rate in terminal unit is a major factor used to evaluate the performance of central air conditioning unit. In this work, a theoretical chilled water distribution in the terminal units has been studied to predict the optimum heat performance of terminal unit. The central Air-conditioning unit model consists of cooling/ heating coil (three units), chilled water source (chiller), three-way and two-way valve with bypass, piping network, and pump. The term of optimization in terminal unit ingredient has two categories, the first is the uniform of the water flow rate representing in statically permanents standard deviation (minimum value) and the second category is the maximum heat transfer rate from all terminal units. The hydraulic and energy equations governing the performance of unit solved with the aid of FORTRAN code with considering the following parameters: total water flow rate, chilled water supply temperature, and variable valve opening. It was found that the optimum solution of three-way valve case at 8°C water supply temperature, 0.12 kg/s total water flow rate and valve opening order (valve 1: 100%, valve 2: 100% and valve 3: 75%) with total heat rate (987.92 Watt) and standard deviation (1.181E-3). Also, for the two-way valve case the results showed that the optimum condition at 8°C water supply temperature, 0.12 kg/s total water flow rate and valve opening order (valve 1: 75%, valve 2: 75% and valve 3: 50%) with total heat rate and standard deviation (717Watt) and (5.69E-4) respectively.

Enhancement of Hybrid Solar Air Conditioning System using a New Control Strategy

December 2018

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127 Reads

Enhancement of the performance for hybrid solar air conditioning system was presented in this paper. The refrigerant temperature leaving the condenser was controlled using three-way valve, this valve was installed after the compressor to regulate refrigerant flow rate towards the solar system. A control system using data logger, sensors and computer was proposed to set the opening valve ratio. The function of control program using LabVIEW software is to obtain a minimum refrigerant temperature from the condenser outlet to enhance the overall COP of the unit by increasing the degree of subcooled refrigerant. A variable load electrical heater with coiled pipe was used instead of the solar collector and the storage tank to simulate the solar radiation. Experimental data was measured to study the performance of the system. The proposed system was compared with the conventional one. Results show that the COP of the proposed system was higher than the COP of the conventional system by 10 %. In addition, the controlled system saved an electricity of 11.2 %. The optimum opening valve ratio fluctuated between 0.3 and 0.4 when the heater power was 500 W.

LOI data of phosphate ore leaching using Lactic acid at the operating conditions (10wt%, L/S=5)
Kinetic data of phosphate ore leaching using Lactic acid at the operating conditions (10wt%, L/S=5)
Experimental Data of Arrhenius Equation Parameters
Kinetic Study of the Leaching of Iraqi Akashat Phosphate Ore Using Lactic Acid

April 2018

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9 Reads

In the present work, a kinetic study was performed to the extraction of phosphate from Iraqi Akashat phosphate ore using organic acid. Leaching was studied using lactic acid for the separation of calcareous materials (mainly calcite). Reaction conditions were 2% by weight acid concentration and 5ml/gm of acid volume to ore weight ratio. Reaction time was taken in the range 2 to 30 minutes (step 2 minutes) to determine the reaction rate constant k based on the change in calcite concentration. To determine value of activation energy when reaction temperature is varied from 25 to 65 , another investigation was accomplished. Through the kinetic data, it was found that selective leaching was controlled by surface chemical reaction. The study showed that the reaction kinetics was specifically described by the shrinking core model (SCM). Regression analyses gave values of activation energy (Ea) and Arrhenius constant (ko) as 40.108 KJ/mole and (2.256 103 sec-1) respectively.

Extraction of Bovine Serum Albumin by Aqueous Two-Phase System Using PEG4000/Sodium Citrate and PEG8000/Sodium Phosphate
  • New
  • Article

June 2023

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13 Reads

Aqueous Two Phase System (ATPS) or liquid-liquid extraction is used in biotechnology to recover valuable compounds from raw sources. In Aqueous Two-Phase Systems, many factors influence the Partition coefficient, K, (which is the ratio of protein concentration in the top phase to that in the bottom phase) and the Recovery percentage (Rec%). In this research, two systems of ATPS were used: first, polyethylene glycol (PEG) 4000/Sodium citrate (SC), and the second, PEG8000/ Sodium phosphate (SPH), for the extraction of Bovine Serum Albumin (BSA). The behavior of Rec% and K of pure (BSA) in ATPS has been investigated throughout the study by the effects of five parameters: temperature, concentration of polyethylene glycol (PEG4000 and PEG8000), the concentration of Sodium citrate or Sodium phosphate, pH, and the addition of sodium chloride as a supporting agent. The recovery percentage of BSA and its partition coefficient are significantly influenced by these factors to various degrees. The most influential variable in this study is PEG concentration for both systems. In addition to the PEG concentration, the stabilizing impact of NaCl is a crucial factor. The interaction between biomolecules and PEG gets more hydrophobic as the PEG concentration is raised. In the first system (PEG4000/SC), the maximum recovery percentage and partition coefficient were 98.99% and 97.69, respectively, at 31°C, PEG4000 concentration 1.5g/10 ml, Sodium citrate concentration 2.7 g/10 ml, pH 10, and 0.5 M NaCl concentration. While in the second system (PEG8000/SPH), the maximum recovery percentage and partition coefficient was 98.93% and 92.12, respectively, at 31oC, PEG8000 concentration 1.5 g/10 ml, Sodium phosphate concentration 2.4 g/10 ml, pH 10, and concentration of NaCl 0.5 M.


Fig. 8. Effect of temperature on cellulose dissolution at 8% alkaline solution.
Fig. 9. Effect of urea addition on cellulose dissolution at temperature -15 ±2 o C.
Fig. 11. Gibbs free energy for cellulose dissolution by NaOH with and without urea [16].
Cellulose Fibers Dissolution in Alkaline Solution

March 2019

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1,368 Reads

In this study, NaOH dissolution method was applied to dissolve cellulose fibers which extracted from date palm fronds (type Al-Zahdi) taken from Iraqi gardens. In this process, (NaOH)-solution is brought into contact with the cellulose fibers at low temperature. Experiments were conducted with different concentrations of NaOH (4%, 6%, 8% and12%) weight percent at two cooling bath temperatures (-15 oC) and (-20oC). Maximum cellulose dissolution was 23 wt% which obtained at 8 wt% concentration of NaOH and at cooling bath temperature of -20oC. In order to enhance the cellulose fibers dissolution, the sample was pretreated with Fenton's reagent which consists of hydrogen peroxide (H2O2), oxalic acid (C2H2O4) and ferrous sulfate (FeSO4). This reagent reacts with cellulose fibers and produces free radicals which increase cellulose dissolution. In this work three variables were studied: cooling bath temperature (-15oCand-20oC), NaOH concentration (4%, 6%, 8% and12%) and time of Fenton's reagent treatment (1-48) hrs. The results showed that the best percent of cellulose dissolution was (42 wt %) which occurred at treatment time (24 hours), temperature (-20oC) and NaOH concentration 8%. In another set of experiments urea was added to NaOH solution as a catalyst with proportion (6%NaOH+4% urea) at two temperatures -15 and -20 oC. The results show that the solubility of cellulose increase to 62% for the sample which treated with Fenton's reagent and to 35% for the untreated sample, both values were obtained at -15oC.

Fig. 6. Electrochemical behavior polarization for all specimens.
Fig. 7. Electrochemical cycling for coating layers of
Corrosion Behavior of Nanocomposite Al-9 wt% Si Alloy Reinforced with Carbon Nanotubes

March 2017

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73 Reads

An effort is made to study the effect of composite nanocoating using aluminum-9%wt silicon alloys reinforced with different percentage (0.5,1,2,4)wt.% of carbon nanotubes (CNTs) using plasma spraying. The effect of this composite on corrosion behavior for AA6061-T6 by extrapolation Tafel test in sea water 3.5wt% NaCl was invested. Many specimens where prepared from AA6061-T6 by the dimension (15x15x3)mm as this first set up and other steps include coating process, X-ray diffraction and SEM examination .The results show the CNTs increase the corrosion rate of the nanocomposite coatings with increasing the weight percentage of CNTs within the Al-Si matrix. Al-9wt%Si coating layer itself has less corrosion rate if compared with both nanocomposite coating and the substrate of AA6061-T6.

Microstructural Characterization and Mechanical Properties of Similar and Dissimilar Al Alloys Joined using Friction Stir Welding

April 2018

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3 Reads

The influence of pre- shot peening and welding parameters on mechanical and metallurgical properties of dissimilar and similar aluminum alloys AA2024-T3 and AA6061-T6 joints using friction stir welding have been studied. In this work, numbers of plates were equipped from sheet alloys in dimensions (150*50*6) mm then some of them were exposed to shot peening process before friction stir welding using steel ball having diameter 1.25 mm for period of 15 minutes. FSW joints were manufactured from plates at three welding speeds (28, 40, 56 mm/min) and welding speed 40mm/min was chosen at a rotating speed of 1400 rpm for welding the dissimilar pre- shot plates. Tow joints were made at rotational speed of 1000 rpm and welding speed of 40m/min from shot and without shot peening plats. Welding temperature was measured in three zones using thermocouple. Micro hardness (HV) and tensile tests were performed to evaluate the mechanical characteristic of the joints. The results show a decay in mechanical qualities when the welding speed was increased and the best result was at (28) mm/min and the opposite result was obtained when rotational speed increased and pre-shot contributed in improving of this decay at 88% of welding speed (40) mm/min and 98% at the rotational speed of 1000 rpm.

Fig. 5. System used to control the deflection of columns during buckling test.
Geometrical dimensions and buckling parameters of specimens type (1)
Improvement of Dynamic Buckling Behavior of Intermediate Aluminized Stainless Steel Columns

March 2017

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78 Reads

This paper experimentally investigated the dynamic buckling behavior of AISI 303 stainless steel aluminized and as received intermediate columns. Twenty seven specimens without aluminizing (type 1) and 75 specimens with hot-dip aluminizing at different aluminizing conditions of dipping temperature and dipping time (type 2), were tested under dynamic compression loading (compression and torsion), dynamic bending loading (bending and torsion), and under dynamic combined loading (compression, bending, and torsion) by using a rotating buckling test machine. The experimental results werecompared with tangent modulus theory, reduced modulus theory, and Perry Robertson interaction formula. Reduced modulus was formulated to circular cross-section for the specimens of type (1).The experimental results obtained showed an advantageous influence of hot-dip aluminizing treatment on the dynamic buckling behavior of AISI 303 stainless steel intermediate columns. The improvements based on the average value of critical stress were19.4 % for intermediate columns type (2) compared with columns type (1) under dynamic compression loading, 8.7 % for intermediate columns type (2) compared with columns type (1) under dynamic bending loading, and 16.5 % for intermediate columns type (2) compared with columns type (1) under dynamic combined loading.

Controlled factors and their corresponding levels
Values and average of melting percentage of Aluminum with and without using flux at different temperature at (TOA) L9.
Values of S/N ratio for melting aluminum by using different fluxes and different temperatures.
ANOVA for melting aluminum from slag for each controlled factors.
Recovery of Aluminum from Industrial Waste (Slag) by Melting and Electrorefining Processes

September 2018

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69 Reads

Slag of aluminum is a residue which results during the melting process of primary and secondary aluminum production. Salt slag of aluminum is hazardous solid waste according to the European Catalogue for Hazardous Wastes. Hence, recovery of aluminum not only saves the environment, but also has advantages of financial and economic returns. In this research, aluminum was recovered and purified from the industrial wastes generated as waste from both of State Company for Electrical and Electronic Industries (Baghdad/AlWaziriya) and General Company for Mechanical Industries (Babylon/-Al-Escandria). It was found that these wastes contain tiny proportions of other elements such as iron, copper, nickel, titanium, lead, and potassium. Wastes were recovered for green sustainability, saving energy and cost effectiveness. The method applied for recovering aluminum was pyro-metallurgical method by smelting and refining. X-Ray fluorescence spectroscopy and X- Ray diffraction techniques of the slag sample were used to determine the chemical analysis and phases, respectively. Melting experiments were conducted by using different types of fluxes (KAlF4, NaCl, KCl and AlCl3) at different percentages (0, 5, 10 %) and different melting temperatures (700, 750, 800oC). Design of Experiment (DOE) by Taguchi method, orthogonal array L9, was used in melting experiments. Melting efficiency of aluminum was equal to 84.7%. Electro-refining of aluminum was done by using anhydrous aluminum chloride and NaCl as ionic liquids at low temperature 100 ◦C in electro-refining method producing aluminum of 99% purity.

Fig. 3. Effect of initial pH on the removal of Cr(III) from aqueous solution.
Fig. 4. Effect of initial concentration on the removal efficiency of chromium ions onto ZVI at pH 5.5, 50 mg/L initial contaminant concentration, and 250 min contact time.
Fig. 7. SEM images for the ZVI (top) and ZVAI (bottom) sorbents before and after the reaction with Cr(III).
Removal of Dissolved Trivalent Chromium Ions from Contaminated Wastewater using Locally Available Raw Scrap Iron-Aluminum Waste

March 2019

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70 Reads

The present study is to investigate the possibility of using wastes in the form of scrap iron (ZVI) and/ or aluminum ZVAI for the detention and immobilization of the chromium ions in simulated wastewater. Different batch equilibrium parameters such as contact time (0-250) min, sorbent dose (2-8 g ZVI/100 mL and 0.2-1 g ZVAI/100 mL), initial pH (3-6), initial pollutant concentration of 50 mg/L, and speed of agitation (0-250) rpm were investigated. Maximum contaminant removal efficiency corresponding to (96 %) at 250 min contact time, 1g ZVAI/ 6g ZVI sorbent mass ratio, pH 5.5, pollutant concentration of 50 mg/L initially, and 250 rpm agitation speed were obtained. The best isotherm model for the batch single Cr(III) uptake by ZVI and / or ZVAI sorbent was found to follow Langmuir (I) with corresponding R2greater than 0.9115. Kinetics data for the sorption of Cr(III) onto ZVAI/ZVI mixture and due to the good agreement between the fitted and the experimental results; the data was found to obey the pseudo second order model at which the chemisorptions mechanism was the most dominant in the sorption process. Scanning electron microscopy (SEM) for the ZVI and ZVAI has revealed highly surface changes and saturation by contaminant and apparent pores blockage that hindered and ceased the sorption process.

Biogas Production by Anaerobic Digestion of Date Palm Pulp Waste

January 2010

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75 Reads

The purpose of this preliminary study is to verify the possibility of using Iraqi Zahdi date palm biomass as a resource for biogas production, methane in particular using thermophilic anaerobic digestion with waste water treatment activated sludge. Moreover, is to investigate the influence of extra nutrients addition to the digestion mixture. Biogas was captured in sealed jars with remote sensing modules connected to computer with integrated program to record the gas pressure continuously. A total gas pressure with 67% Methane was produced from date pulp waste fermentation with a yield of 0.57 Lit for each gram volatile solid of substrate. Addition of 1% yeast extract solution as nutrient increased Methane yield in liters by 5.9%. This is the first time in literature to record biogas production data from Iraqi date palm biomass.

Investigation the Influence of SPIF Parameters on Residual Stresses for Angular Surfaces Based on Iso-Planar Tool Path

May 2019

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645 Reads

Incremental Sheet Metal Forming (ISMF) is a modern sheet metal forming technology which offers the possibility of manufacturing 3D complex parts of thin sheet metals using the CNC milling machine. The surface quality is a very important aspect in any manufacturing process. Therefore, this study focuses on the resultant residual stresses by forming parameters, namely; (tool shape, step over, feed rate, and slope angle) using Taguchi method for the products formed by single point incremental forming process (SPIF). For evaluating the surface quality, practical experiments to produce pyramid like shape have been implemented on aluminum sheets (AA1050) for thickness (0.9) mm. Three types of tool shape used in this work, the spherical tool gave higher residual stresses than other types, also three levels for each of step over and feed rates utilized. It found that residual stresses was raised up with increasing the step over and feed rate values, the effect of these variables studied on two slope angles. By using analysis of variance method (ANOVA) found that the most influential parameter is step over with (59.18%) and (65.42%) for both slop angles; (α=45°) and (α=55°) respectively.

An Investigation Study of Tool Geometry in Single Point Incremental Forming (SPIF) and their effect on Residual Stresses Using ANOVA Model

March 2019

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121 Reads

Incremental forming is a flexible sheet metal forming process which is performed by utilizing simple tools to locally deform a sheet of metal along a predefined tool path without using of dies. This work presents the single point incremental forming process for producing pyramid geometry and studies the effect of tool geometry, tool diameter, and spindle speed on the residual stresses. The residual stresses were measured by ORIONRKS 6000 test measuring instrument. This instrument was used with four angles of (0º,15º,30º, and 45º) and the average value of residual stresses was determined, the value of the residual stress in the original blanks was (10.626 MPa). The X-ray diffraction technology was used to measure the residual stresses. The sheet material used was Aluminum alloy (AL1050) with thickness of (0.9 mm). The experimental tests in this work were done on the computer numerical control (CNC) vertical milling machine. The extracted results from the single point incremental forming process were analyzed using analysis of variance (ANOVA) to predict the effect of forming parameters on the residual stresses. The optimum value of the residual stresses (55.024 MPa) was found when using the flat end with round corner tool and radius of (3 mm), wall angle of (55°) and a rotational speed of the tool of (800 rpm). The minimum value of the residual stresses (24.389MPa) was found when using hemispherical tool with diameter of (12 mm), wall angle of (45°) and a rotational speed of the tool of (800 rpm).

Design and Optimization of a Surface-Mounted Permanent-Magnet Linear Synchronous Motor with Maxwell ANSYS

August 2019

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1,707 Reads

Linear motor offers several features in many applications that require linear motion. Nevertheless, the presence of cogging force can deteriorate the thrust of a permanent magnet linear motor. Using several methodologies, a design of synchronous single sided linear iron-core motor was proposed. According to exact formulas with surface-mounted magnets and concentrated winding specification, which are relying on geometrical parameters. Two-dimensional performance analysis of the designed model and its multi-objective optimization were accomplished as a method to reduce the motor cogging force using MAXWELL ANSYS. The optimum model design results showed that the maximum force ripple was approximatrly reduced by 81.24%compared to the original model with a smaller ripple coefficient of 0.22. Likewise, the model was redesigned taking into consideration two cases; laminated core and solid core. It was found that the error between the analytical and numerical results of the output force did not exceed 0.0967%.

Fig. 1. FILL SEAL 4L Production machine.
Fig. 17. Utilizations distribution for the processes.
Designed plan of the system.
Evaluation of Yogurt Production Line Simulation Using Arena Software

December 2019

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430 Reads

The main purpose of the paper is to identify the controllability of an existing production system; yogurt production line in Abu Ghraib Dairy Factory which has several machines of food processing and packing that has been studied. Through the starting of analysis, instability in production has been found in the factory. The analysis is built depending on experimental observation and data collection for different processing time of the machines, and statistical analysis has been conducted to model the production system. Arena Software is applied for simulating and analyzing the current state of the production system, and results are expanded to improve the system production and efficiency. Research method is applied to contribute in knowing and expecting the future running of the system to enhance the controllability of the system production and improve the production system and machine efficiency. Moreover, built an experiment-real model in Arena in order to control the system in term of production and process. First step is to collect the statistical data required for analysis in terms of input and output data for analysis. Second, is to track the production problem in term of process bottleneck in order to improve the utilization of the system. Third is to validate the model in order to overcome the product demand of the system uncontrollability. Through the result analysis of waiting time and production rate, it is clearly shown that system is stable with a need to resetting the capacity as a chance for the improvement, regarding to resources utilization. Re-planning resources capacity positively enhances the production and profitability of the system.

Fig. 2. The configurations of two-link arm elbow up and elbow down.
Environments information.
Heuristic D* Algorithm Based on Particle Swarm Optimization for Path Planning of Two-Link Robot Arm in Dynamic Environment

May 2019

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989 Reads

Finding a path solution in a dynamic environment represents a challenge for the robotics researchers, furthermore, it is the main issue for autonomous robots and manipulators since nowadays the world is looking forward to this challenge. The collision free path for robot in an environment with moving obstacles such as different objects, humans, animals or other robots is considered as an actual problem that needs to be solved. In addition, the local minima and sharp edges are the most common problems in all path planning algorithms. The main objective of this work is to overcome these problems by demonstrating the robot path planning and obstacle avoidance using D star (D*) algorithm based on Particle Swarm Optimization (PSO) technique. Moreover, this work focuses on computational part of motion planning in completely changing dynamic environment at every motion sample domains. Since the environment type that discussed here is a known dynamic environment, the solution approach can be off-line. The main advantage of the off-line planning is that a global optimal path solution is always obtained, which is able to overcome all the difficulties caused by the dynamic behavior of the obstacles. A mixing approach of robot path planning using the heuristic method D* algorithm based on optimization technique is used. The heuristic D* method is chosen for finding the shortest path. Furthermore, to insure the path length optimality and for enhancing the final path, PSO technique has been utilized. The robot type has been used here is the two-link robot arm which represents a more difficult case than the mobile robot. Simulation results are given to show the effectiveness of the proposed method which clearly shows a completely safe and short path.

Improving Reverse Engineering Processes by using Articulated Arm Coordinate Measuring Machine

March 2020

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3 Reads

The invention relates to a coordinate measuring machine (CMM) for determining a measuring position of a probe. The AACMM isdepends on the robotkinematics (forward and reverse) in their measurementprinciple, i.e., using the AACMM links and joint angles todetermine the exact workspace or part coordinates. Hence, themeasurements are obtained using an AACMM will be extremely accurate and precise since that ismerely dependent on rigid structural parameters and the only source of measurement error is due to human operators. In this paper, a new AACMM design was proposed. The new AACMM design addresses common issues such as solving the complex kinematics, overcoming the workspace limitation, avoiding singularity, and eliminating the effects of design error by designing a new and compatible AACMM that will incorporate all affective design factors into consideration. Different types of design factors and limitations, which significantly affect the AACMM production fabrication processes, and ultimately.accuracy are given. Cost and time factors effects on the design and manufacturing are found to be the most significant. Two primary manufacturing techniques were used, both of which relied on rigors CAD/CAM iterations resulting in an entirely usable G-Code.Those methods are CNC and 3D printing, the most widely used methods in any industry. Nevertheless, accuracy and ergonomics factors must be considered for precise measurements. The design was validated through various methods, such as the use of finite element measurement techniques, to make sure that the design was structurally correct

Prediction of Cutting Force in Turning Process by Using Artificial Neural Network

June 2020

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171 Reads

Cutting forces are important factors for determining machine serviceability and product quality. Factors such as speed feed, depth of cut and tool noise radius affect on surface roughness and cutting forces in turning operation. The artificial neural network model was used to predict cutting forces with related to inputs including cutting speed (m/min), feed rate (mm/rev), depth of cut (mm) and work piece hardness (Map). The outputs of the ANN model are the machined cutting force parameters, the neural network showed that all (outputs) of all components of the processing force cutting force FT (N), feed force FA (N) and radial force FR (N) perfect accordance with the experimental data. Twenty-five samples of experimental data were used, including nineteen to train the network. Moreover six other experimental tests were implemented to test the network. The study concludes that ANN was a dependable and precise method for predicting machining parameters in CNC turning operation.

Table 1 ,
Fig. 2. Parts of Unit.
Fig. 3. ANN network Structural.
Fig. 4. Genetic algorithm to adjust the weight.
Fig. 10. predicate of 2030.
A Methodology for Evaluating and Scheduling Preventive Maintenance for a Thermo-Electric Unit Using Artificial Intelligence

March 2023

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61 Reads

Flow-production systems whose pieces are connected in a row may not have maintenance scheduling procedures fixed because problems occur at different times (electricity plants, cement plants, water desalination plants). Contemporary software and artificial intelligence (AI) technologies are used to fulfill the research objectives by developing a predictive maintenance program. The data of the fifth thermal unit of the power station for the electricity of Al Dora/Baghdad are used in this study. Three stages of research were conducted. First, missing data without temporal sequences were processed. The data were filled using time series hour after hour and the times were filled as system working hours, making the volume of the data relatively high for 2015-2016-2017. 2018 was utilized as a test year to assess the modeling work and validate the experimental results. In the second step, the artificial neural networks approach employs the python program as an AI, and the affinity ratio of real data using the performance measurement of the mean absolute error (MAE) was 0.005. To improve and reduce the value of absolute error, the genetic algorithm uses the python program and the convergence ratio became 0.001. It inferred that the algorithm is efficient in improving results. Thus, the genetic algorithm provided better results with fewer errors than the neural network alone. This concludes that the shown network has superior performance over others and the possibility of its long-term predictions for 2030. A Sing time series helped detect future cases by reading and inferring system data. The development of appropriate work plans will lower internal and external expenses of the systems and help integrate other capabilities by giving correct data sources of raw materials, costs, etc. To facilitate prediction for maintenance workers, an interface has been created that facilitates users to apply them using the python program represented by entering the times, an hour, a day, a month, a year, to predict the type and place of failure.

Developing an Automated Vision System for Maintaing Social Distancing to Cure the Pandemic

March 2022

The world is currently facing a medical crisis. The epidemic has affected millions of people around the world since its appearance. This situation needs an urgent solution. Most countries have used different solutions to stop the spread of the epidemic. The World Health Organization has imposed some rules that people should adhere. The rules are such, wearing masks, quarantining infected people and social distancing. Social distancing is one of the most important solutions that have given good results to confront the emerging virus. Several systems have been developed that use artificial intelligence and deep learning to track social distancing. In this study, a system based on deep learning has been proposed. The system includes monitoring and detecting people besides measuring the social distance between them. The proposed system consists of two parts: (1) detecting the faces of people using the Viola-Jones algorithm. The Cascade classifiers were trained. The Cascade classifiers used in the algorithm with feature descriptors to detect side faces and wear masks. Hence, training is dominant for detection. (2) measurement of the Euclidean distance between the centers of the rectangles of the people who were revealed in the first part. The distance between individuals' is measured to check how well they adhere to social distancing. The results revealed that the proposed system can perform well in applying images to track the distance between people.

pneumatic control system of automatic production line using SCADA implement PLC

September 2019

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1,498 Reads

ركز هذا العمل على تنفيذ واجهات المستخدم الرسومية (HMI) للتحكم ومراقبة خط الإنتاج التلقائي. خط الإنتاج الأوتوماتيكي الذي يمكنه أداء وظائف التغذية ، النقل ، الفرز للقطعة المصنعة. أهداف هذا العمل : تنفيذ نظام اشراف ومتابعة وتحكم باستخدام طريقتين مختلفين. يستخدم برنامج TIA لإنشاء واجهة المستخدم الرسومية والإنذار والجداول البيانية في لوحة اللمس مما ساعد المشغل على التحكم في خط الإنتاج ومراقبته. اما الطريقة الثانية باستخدام برنامج LabVIEW لإنشاء واجهة المستخدم الرسومية واالجداول البيانية في شاشة الكمبيوتر وتم ربطه ب(Microsoft Excel) لإنشاء جدول معلومات الذي يساعد الصيانة في مراقبة أداء المعدات الهوائية. نتيجةً لذلك ، يمكّن للنظام تحقيق واجهتين رسوميتين للتحكم في القيم الفيزيائية لعمليات ومعلمات النظام الهوائي ومراقبتها ، ويوفر حزم برامج مختلفة للوصول إلى القيم من جهاز التحكم (PLC) مما يساعد على مراقبة أداء معدات التي تعمل بالهواء المضغوط. يمكن استخدام النظام المطبق في المختبر لتقليل المسافة بين المعرفة النظرية والتطبيقات العملية لطلاب الهندسة ، وسوف يلعب دورًا مهمًا في تطوير قدرة الابتكار والتطبيق العملي. بالإضافة إلى ذلك ، يعد النظام المطبق لخط الإنتاج نموذجًا أوليًا له وضع إنتاج حقيقي قريب جدًا من عملية التحكم الفعلية في المصنع.

Path Planning of an Autonomous Mobile Robot using Enhanced Bacterial Foraging Optimization Algorithm

December 2017

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41 Reads

This paper describes the problem of online autonomous mobile robot path planning, which is consisted of finding optimal paths or trajectories for an autonomous mobile robot from a starting point to a destination across a flat map of a terrain, represented by a 2-D workspace. An enhanced algorithm for solving the problem of path planning using Bacterial Foraging Optimization algorithm is presented. This nature-inspired metaheuristic algorithm, which imitates the foraging behavior of E-coli bacteria, was used to find the optimal path from a starting point to a target point. The proposed algorithm was demonstrated by simulations in both static and dynamic different environments. A comparative study was evaluated between the developed algorithm and other two state-of-the-art algorithms. This study showed that the proposed method is effective and produces trajectories with satisfactory results.

The Influence of Support Materials on The Photo-Fenton-like Degradation of Azo Dye Using Continuous Nanoparticles Fixed-bed Column

December 2022

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11 Reads

This study used a continuous photo-Fenton-like method to remediate textile effluent containing azo dyes especially direct blue 15 dye (DB15). A Eucalyptus leaf extract was used to create iron/copper nanoparticles supported on bentonite for use as catalysts (E@B-Fe/Cu-NPs). Two fixed-bed configurations were studied and compared. The first one involved mixing granular bentonite with E@B-Fe/Cu-NPs (GB- E@B-Fe/Cu-NPs), and the other examined the mixing of E@B-Fe/Cu-NPs with glass beads (glass beads-E@B-Fe/Cu-NPs) and filled to the fixed-bed column. Scanning electron microscopy (SEM), zeta potential, and atomic forces spectroscopy (AFM) techniques were used to characterize the obtained particles (NPs). The effect of flow rate and DB15 concentration on the photo-Fenton-like degradation of DB15 in continuous fixed-bed systems was investigated. To optimize both studied systems, the response surface methodology using the central composite design (CCD) was used. The analysis shows that the removal efficiency for GB-E@B-Fe/Cu-NPs was 81% and for glass beads-E@B-Fe/NPs was 62.6%.

Fig. 1 shows VLF block diagram.
Fig. 2. Shows the simulated preamplifier circuit diagram.
Fig. 8. Shows the simulated main amplifier (2nd design).
Fig. 10. Shows the simulation of Vo vs. Vin of the main amp. (2nd design).
Fig. 25. HDSDR screen shows noise signals received at home (day time).
Design a radio receiver for solar activity observation in VLF band

March 2023

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78 Reads

Solar activity monitoring is important in our life because of its direct or indirect influence on our life, not only on ionospheric communications. To study solar activity, researchers need measuring and monitoring instruments, these instruments are mostly expensive and are not available in all universities. In this paper, a very low frequency radio receiver had been designed and implemented with components available in most markets to support the researchers, college students, and radio astronomy amateurs with a minimum input voltage less than 100µV, an output voltage less than 135 m V with no distortion and an overall gain of 34dB. A comparison had been done between two circuit structures using a workbench software program and experimentally done in the lab. Two antennas were experimentally tested and a loop antenna was chosen. The whole system was connected and tested to receive signals in the Lab and monitored on computer using HDSDR software program. Another experiment done outside the lab (at home), and the result was not good because of many high level interference noises.

Selection of OptimumRadiant Barrier System (RBS) Location in Double Skin Ventilated Roofs

March 2020

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2 Reads

Double skin ventilated roof is one of the important passive cooling techniques that aims to reduce solar heat gain through roofs by reducing both the conduction and convection heat transfer from the roof to the ceiling of buildings. On the other hand, radiant barrier system (RBS) is very powerful in blocking the radiation heat transfer between the two skins. In this research,the effect of placing a thin layer of aluminium foil at different locations on the thermal insulation performance of a double skin ventilated roof model is investigated experimentally and the optimum location that transmits less heat flux from the lower skinis specified.The model is made of two parallel inclined galvanized steel plates. Galvanized steel has been used in the roof construction of industrial buildings and storehouses in Iraq.The radiant barrierisapplied alternately, on the outer surface of the upper skin, on the inner surface of the upper skin, suspended in the airgap between the skins, and on the inner surface of the lower skin.These casesareconsidered as Model A, Model B, Model C, and Model D, respectively. It is found that the radiant barrier can block up to78% of the heat in Model A, 71% in Model B, 94% in Model C, and 91% in Model D as compared with the Basic Model.Since the radiant barrierin both Model C and Model D blocks almost the same amount of heat, the location of the radiant barrierin Model D is chosen as the optimumradiant barrierlocation because this model is more practical.

The physical and thermal properties for the bauxite based prepared refractory.
Iraqi Bauxite and Porcalinite Rocks Based Refractory, Preparation and Studying Properties

December 2017

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64 Reads

Abstract Locally natural occurring Iraqi rocks of Bauxite and Porcelanite (after pre calcinations at 1000oC for 1hr) were used, with the addition of different proportions of MgO and Al2O3, to prepare refractory materials. The effects of these additives on the physical and thermal properties of the prepared refractories were investigated. Many batches of Bauxite/MgO, Bauxite/Al2O3, Bauxite/MgO/Al2O3, and Porcelanite/ MgO/Al2O3 were prepared. The mixture is milled and classified into different size fractions; fine (less than 45μm) 40%, middle (45-75μm) 40%, and coarse (75-106μm) 20% . X-ray diffraction technique was used to identify the structure of Bauxite and Porcelanite rocks. The samples were formed by semi dry pressing with the addition of few drops of water as a binder. These samples were sintered at 1100oC for 2hrs. Physical properties (linear shrinkage, density and porosity), and the thermal properties (thermal conductivity, diffusivity and specific heat) were measured for all the prepared samples. The results show the increasing of density is susceptible to the thermal properties, and also the addition of Al2O3 and MgO to the natural rocks have a limited effect, and the values of the parameters above for the natural rocks, were in the levels to be used as a refractory material for lining a metal fusion furnaces and other applications. Keywords: Bauxite, Refractory brick, Porcelanite Stone, Physical properties, Thermal properties.

BCI-Based Smart Room Control using EEG Signals

December 2022

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In this paper, we implement and examine a Simulink model with electroencephalography (EEG) to control many actuators based on brain waves. This will be in great demand since it will be useful for certain individuals who are unable to access some control units that need direct contact with humans. In the beginning, ten volunteers of a wide range of (20-66) participated in this study, and the statistical measurements were first calculated for all eight channels. Then the number of channels was reduced by half according to the activation of brain regions within the utilized protocol and the processing time also decreased. Consequently, four of the participants (three males and one female) were chosen to examine the Simulink model during different actions. The model contained: input signals, data selection according to the activation regions in the brain, features extraction, classification according to the frequency ranges of each action, and an interface with an embedded system to control the actuators.