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a) Porosity versus density of cast and printed poly(phenylene sulfide) (PPS) aerogels. b) Percent crystallinity of cast and printed 30 and 50 wt% PPS aerogels. c) Compressive stress versus strain profiles of printed PPS aerogels. d) Compressive modulus versus density plot of cast and printed PPS aerogels. Open green symbols = series of low‐density cast aerogels prepared at concentrations ranging from 9.1 to 23.1 wt%.[³⁸] Closed green symbols = 30 and 50 wt% cast aerogel specimen.

a) Porosity versus density of cast and printed poly(phenylene sulfide) (PPS) aerogels. b) Percent crystallinity of cast and printed 30 and 50 wt% PPS aerogels. c) Compressive stress versus strain profiles of printed PPS aerogels. d) Compressive modulus versus density plot of cast and printed PPS aerogels. Open green symbols = series of low‐density cast aerogels prepared at concentrations ranging from 9.1 to 23.1 wt%.[³⁸] Closed green symbols = 30 and 50 wt% cast aerogel specimen.

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Additive manufacturing (AM) of aerogels increases the achievable geometric complexity, and affords fabrication of hierarchically porous structures. In this work, a custom heated material extrusion (MEX) device prints aerogels of poly(phenylene sulfide) (PPS), an engineering thermoplastic, via in situ thermally induced phase separation (TIPS). First...

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