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Throttle position control system 

Throttle position control system 

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Conference Paper
Full-text available
A vehicle propulsion system based on internal combustion engine (ICE) includes a throttle body whose function is to regulate the amount of air-fuel intake into the engine to vary the engine's power and thus vehicle acceleration. A mechanical throttle valve body attached to the ICE's air intake manifold is linked to the driver's accelerator pedal vi...

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Context 1
... ne’s throttle, because in a vehicle, the driver’s power request is given by the accelerator pedal. In a hybrid electric vehicle, this power request should not go directly to the engine; instead, the power request is processed by an energy management system (EMS) - separate from the vehicle’s engine control unit (ECU). The EMS controls the power split between the two propulsion so urces, namely the combustion engine and electric motor. The EMS achieves this by controlling two sub- systems: the engine’s throttle t hrottle to vary engine power, and the motor drive to vary motor power [1]. Fig. 2 illustrates the power and signal flow from the accelerator pedal to the propulsion sources in a parallel hybrid electric vehicle . The second objective of incorporating an electronic TBW is to enable electronic control of the engine’s throttling system, so that signal from the EMS can control the throttle blade’s deflection. To operate the electronic throttle system, t the he accelerator p edal requires a position sensor (APS) whose signal is read by the EMS. The throttle body also has a throttle position sensor (TPS) for the sy stem to know actual deflection of the throttle. The APS command signal and TPS feedback signal form a closed-loop t hrottle position control system, which can be implemented separately by an independent controller – an electronic throttle controller. Fig. 3 shows block diagram of an e lectronic throttle- throttle -by-wire (TBW) closed - loop control system. In this HEV conversion project, to reduce the additional required components, throttle position control is executed by the same controller which performs energy management - the EMS controller [1]. [1] . In this project, the controller is built on National Instruments ’ configurable FPGA- FPGA -based based controller – the CompactRIO , and programmed with LabVIEW Real- Time , for a real- time, deterministic control. Various research has been reported on modeling and analysis of electronic throttle control. The intricate part of such system includes the hard nonlinearity of the pre- loaded spring, friction and unknown system parameters [2]. System identification is carried out with experimentation, data analysis an d understanding of system behaviour to determine the required parameters, following which, non- linear control design is carried out using input- output feedback linearization technique [2], [3]. In [4], nonlinear control of the throttle system is also propo proposed, sed, simulated and analyzed using SimMechanics and implemented with dSPACE RCP hardware, highlighting the friction compensator and joint stiction actuator, in addition to the nonlinear spring compensator, compe nsator, dead- zone and filtering. A discrete PI controller with w ith parameter scheduling, combined with feed- forward controller is simulated and tested in [5] but without friction or backlash compensation. A dual control algorithm is investigated in [6], using Xilinx- FPGA for process modeling and control implementation. implementation . For small initial throttle movement from zero, the system is regarded as linear and a large- signal control mode with PID controller is utilized. For all other instance, a small - signal control mode is employed, along with nonlinear friction, spring force compensation and air disturbance [6]. II. E LECTRONIC TBW S YSTEM The electronic throttle-by- wire system can be broken down into several parts and components, as described below: The heart of the TBW system is an electro- mechanical device, called an electronic throttle body (ETB) - an electrically- actuated butterfly valve with a spring return (Fig. 4). It is essentially a brushed DC motor coupled directly to the throttle blade. Since this an automotive application, t he ETB is powered by the vehicle’s 12V battery battery, , as shown in Fig. 3. The ETB used in this hybrid vehicle conversion project is manufactured by BOSCH , model no. DV -E5 , with a valve diameter of 50 mm (Fig. 4). A motor driver is a power-elect electronics ronics device responsible to regulate the flow of power from the 12V battery to the electronic throttle. It is essentially a 2 - way DC H- bridge driver, consisting of a set of 4 power transistors that control the rotational direction d irection and speed of the motor. When energized, only a pair of transistors will be active, which determine a clock- wise or anti- clockwise direction of rotation of the throttle blade. By varying the duty cycle of the switchin switching g transistors (PWM modulation) - which are switching at a rate of o f several kHz - effective current delivered to the motor is varied, so that deflection rate and angle of the throttle blade can be controlled. T he motor driver receives an analog input signal from the accelerator pedal’s position sensor (APS) and sends variable pulse-width- modulated (PWM) 12V power to the ETB, to vary the position of the throttle blade . Without closed- loop control, it is impossible to achieve and maintain a certain desired opening of the throttle as any small variation in the ETB’s input power or other external disturbances can immediately swing the throttle blade to the left or right. Thus, a potentiometer- type throttle positio position n sensor (TPS), which is built into the ETB, provides feedback of instantaneous blade position to the throttle controller, which will process this signal in a closed- loop control system to determine the output duty cycle of the H- bridge driver, to achieve a certain desired setpoint of throttle position (Fig. 5). A t throttle hrottle position control system, shown in Fig. 3 and Fig. 5, e nsures the TBW system closely follows the desired throttle opening as requested by the driver, represented by depression of the accelerator pedal. A PID controller makes necessary corrections to the throttle position via the throttle controller in closed-loop control, by comparing the setpoint (SP) input to the process variable (PV) (P V) signal from the TPS. T he controller generates an output of PWM duty cycle control signal as the manipulated variable (MV) to the motor driver to allow the butterfly valve to be opened or closed according to the requested SP, and the TPS returns position feedback to the controller on its actual opening. This process continues until the desired SP of throttle position is achieved. III. H ARDWARE I MPLEMENTATION As part of an HEV retrofit- conversion kit and for fast deployment, throttle controller in this project is implemented on the same hardware platform as the HEV’s ...
Context 2
... ne’s throttle, because in a vehicle, the driver’s power request is given by the accelerator pedal. In a hybrid electric vehicle, this power request should not go directly to the engine; instead, the power request is processed by an energy management system (EMS) - separate from the vehicle’s engine control unit (ECU). The EMS controls the power split between the two propulsion so urces, namely the combustion engine and electric motor. The EMS achieves this by controlling two sub- systems: the engine’s throttle t hrottle to vary engine power, and the motor drive to vary motor power [1]. Fig. 2 illustrates the power and signal flow from the accelerator pedal to the propulsion sources in a parallel hybrid electric vehicle . The second objective of incorporating an electronic TBW is to enable electronic control of the engine’s throttling system, so that signal from the EMS can control the throttle blade’s deflection. To operate the electronic throttle system, t the he accelerator p edal requires a position sensor (APS) whose signal is read by the EMS. The throttle body also has a throttle position sensor (TPS) for the sy stem to know actual deflection of the throttle. The APS command signal and TPS feedback signal form a closed-loop t hrottle position control system, which can be implemented separately by an independent controller – an electronic throttle controller. Fig. 3 shows block diagram of an e lectronic throttle- throttle -by-wire (TBW) closed - loop control system. In this HEV conversion project, to reduce the additional required components, throttle position control is executed by the same controller which performs energy management - the EMS controller [1]. [1] . In this project, the controller is built on National Instruments ’ configurable FPGA- FPGA -based based controller – the CompactRIO , and programmed with LabVIEW Real- Time , for a real- time, deterministic control. Various research has been reported on modeling and analysis of electronic throttle control. The intricate part of such system includes the hard nonlinearity of the pre- loaded spring, friction and unknown system parameters [2]. System identification is carried out with experimentation, data analysis an d understanding of system behaviour to determine the required parameters, following which, non- linear control design is carried out using input- output feedback linearization technique [2], [3]. In [4], nonlinear control of the throttle system is also propo proposed, sed, simulated and analyzed using SimMechanics and implemented with dSPACE RCP hardware, highlighting the friction compensator and joint stiction actuator, in addition to the nonlinear spring compensator, compe nsator, dead- zone and filtering. A discrete PI controller with w ith parameter scheduling, combined with feed- forward controller is simulated and tested in [5] but without friction or backlash compensation. A dual control algorithm is investigated in [6], using Xilinx- FPGA for process modeling and control implementation. implementation . For small initial throttle movement from zero, the system is regarded as linear and a large- signal control mode with PID controller is utilized. For all other instance, a small - signal control mode is employed, along with nonlinear friction, spring force compensation and air disturbance [6]. II. E LECTRONIC TBW S YSTEM The electronic throttle-by- wire system can be broken down into several parts and components, as described below: The heart of the TBW system is an electro- mechanical device, called an electronic throttle body (ETB) - an electrically- actuated butterfly valve with a spring return (Fig. 4). It is essentially a brushed DC motor coupled directly to the throttle blade. Since this an automotive application, t he ETB is powered by the vehicle’s 12V battery battery, , as shown in Fig. 3. The ETB used in this hybrid vehicle conversion project is manufactured by BOSCH , model no. DV -E5 , with a valve diameter of 50 mm (Fig. 4). A motor driver is a power-elect electronics ronics device responsible to regulate the flow of power from the 12V battery to the electronic throttle. It is essentially a 2 - way DC H- bridge driver, consisting of a set of 4 power transistors that control the rotational direction d irection and speed of the motor. When energized, only a pair of transistors will be active, which determine a clock- wise or anti- clockwise direction of rotation of the throttle blade. By varying the duty cycle of the switchin switching g transistors (PWM modulation) - which are switching at a rate of o f several kHz - effective current delivered to the motor is varied, so that deflection rate and angle of the throttle blade can be controlled. T he motor driver receives an analog input signal from the accelerator pedal’s position sensor (APS) and sends variable pulse-width- modulated (PWM) 12V power to the ETB, to vary the position of the throttle blade . Without closed- loop control, it is impossible to achieve and maintain a certain desired opening of the throttle as any small variation in the ETB’s input power or other external disturbances can immediately swing the throttle blade to the left or right. Thus, a potentiometer- type throttle positio position n sensor (TPS), which is built into the ETB, provides feedback of instantaneous blade position to the throttle controller, which will process this signal in a closed- loop control system to determine the output duty cycle of the H- bridge driver, to achieve a certain desired setpoint of throttle position (Fig. 5). A t throttle hrottle position control system, shown in Fig. 3 and Fig. 5, e nsures the TBW system closely follows the desired throttle opening as requested by the driver, represented by depression of the accelerator pedal. A PID controller makes necessary corrections to the throttle position via the throttle controller in closed-loop control, by comparing the setpoint (SP) input to the process variable (PV) (P V) signal from the TPS. T he controller generates an output of PWM duty cycle control signal as the manipulated variable (MV) to the motor driver to allow the butterfly valve to be opened or closed according to the requested SP, and the TPS returns position feedback to the controller on its actual opening. This process continues until the desired SP of throttle position is achieved. III. H ARDWARE I MPLEMENTATION As part of an HEV retrofit- conversion kit and for fast deployment, throttle controller in this project is implemented on the same hardware platform as the HEV’s ...

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... The architecture of an electric motorcycle is illustrated in Figure 1, which comprises a battery pack, inverter, and an electric motor for propulsion. An electronic throttle controls the speed of the electric motor by controlling the amount of current fed to the traction motor [4]. Although by increasing the battery pack size, one can increase the range of an electric motorcycle, but it leads to higher initial investment and an increased vehicle mass. ...
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