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Layout of four hydride fuel bundle design with control blades (CB) and narrow water channels. 

Layout of four hydride fuel bundle design with control blades (CB) and narrow water channels. 

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This special issue of Nuclear Engineering and Design consists of a dozen papers that summarize the research accomplished in the DOE NERI Program sponsored project NERI 02-189 entitled “Use of Solid Hydride Fuel for Improved Long-Life LWR Core Designs”. The primary objective of this project was to assess the feasibility of improving the performance...

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... A typical pin-wise peaking factor for oxide fuel is around 1.11. The scope of the BWR analysis was limited; neutronic and thermal hydraulic analyses were not consistently coupled, fuel rod vibration analysis was not performed in detail, while transient and fuel rod mechanical integrity analysis were not performed. Moreover, core hydrodynamic stability performance was not explicitly calculated; rather, the susceptibility of the cores analyzed to instability phenomena was qualitatively limited by constraining the core average exit quality (in the whole-core analysis) and the hot bundle average exit quality (in the single-bundle analysis) to the values of the reference BWR. This does not guarantee avoidance of instability phenomena; however, it prevents operation at high-quality conditions, where BWRs are more susceptible to hydrodynamic instabilities. The neutronic and thermal hydraulic analyses were coupled indirectly as follows: (1) Core axial and radial power distributions were assumed to be the same for oxide and hydride cores and equal to those of a typical oxide-fueled BWR. It appears reasonable that hydride-fueled BWRs can be designed to have similar power distribution as of oxide cores. (2) The in-bundle pin power distribution was calculated using accurate 3D neutronic analysis. (3) The void fraction axial distribution of a typical oxide-fueled BWR was used for the neutronic analysis of both oxide and hydride cores. Again, this appears a reasonable assumption because the hydride- fueled core can be designed to have a similar axial void distribution. These assumptions enabled comparison of the power density and other characteristics expected from the hydride-fueled BWR relative to those of the oxide-fueled BWR based on the comparison of single fuel bundles of identical outer dimensions. Nevertheless, the conclusions of the BWR study are only indications of possible per- formance gains; more detailed consistent analysis needs to be done before firm conclusions can be drawn. The BWR work consisted of neutronic, thermal hydraulic, and economic analyses. The objective of the neutronic analysis was to identify the acceptable combinations of fuel rod outer diameter, D , and the square lattice pitch to diameter ratio, P / D – referred to as “geometry”, of hydride as well as oxide fuels and to quan- tify the attainable discharge burnup. To be acceptable a geometry must have negative fuel and CTCs of reactivity as well as negative void reactivity feedback throughout the core life. The objective of the thermal hydraulic analysis was to estimate the maximum power density attainable using different geometries, both oxide- and hydride-fueled, subjected to a number of design constraints. The objective of the economic analysis was to use the results from the neutronic and thermal hydraulic analyses to estimate the COE attainable from BWRs designed with hydride fuel versus oxide- fueled BWRs. The neutronic, thermal hydraulic, and economic analyses, which are discussed in detail in the specific papers (Fratoni et al. (this issue); Ferroni et al. (this issue); Ganda et al. (this issue-b)), are summarized in, respectively, Section 7.4, Section 7.5, and Section 7.6. Section 7.3 provides a brief description of the BWR core chosen as reference. The BWR/5 and the 9 × 9 fuel bundle of Fig. 28 are used as the reference reactor and reference bundle, respectively. Table 14 summarizes key parameters of the reference reactor (Ferroni et al., this issue). The fact that the power density of the oxide fuel bundle and core selected as reference is low relative to more advanced BWR designs (loaded with 10 × 10 bundles) does not affect the comparison between hydride and oxide fuels performed in this work, as we are searching for maximum power density oxide and hydride bundle designs using the same set of assumptions, constraints, and methodology. The approach adopted for this study is to first estimate an upper bound to the possible power density gain relative to the reference oxide fuel bundle design shown in Fig. 28. This is done by exam- ining the “Idealized” bundle design shown in Fig. 29. It features the minimum feasible space in-between the fuel bundles and the most uniform hydride fuel bundle concept possible. 11 The reactivity control is provided in this idealized design using control rods inside the bundle. Then two practical hydride fuel bundle designs are studied; the corner cruciform control rods (CCCR) design and the control blade (CB) design. They were conceived to minimize the space occupied by the water gaps while providing space for instrumentation tubes and avoiding the design challenge of control elements insertion inside the bundle. The CCCR design features truncated cruciform-shaped control rods at the bundle corners outside the bundle box (Fig. 30), while the CB design uses more conventional cruciform CBs in-between the fuel bundles; however, the water gap between bundles is minimized on two sides of the bundle (Fig. 31). Both the CCCR and the CB designs are intended for newly built BWRs. The bundle pitch of all hydride bundles considered is the same as of the reference oxide bundle shown in Fig. 28. Relative to the 71 effective full-length fuel rods of the reference 9 × 9 oxide fuel bundle, the hydride fuel bundles examined have, in the order presented, 96, 93, and 100 full-length fuel rods. The first two hydride fuel bundles have a similar, while the third bundle has a slightly smaller fuel rod diameter than of the reference oxide fuel bundle. The performance of these hydride fuel bundles was also compared against that of a 10 × 10 oxide fuel bundle that has thinner fuel rods. The neutronic feasibility study consists of three parts, all involv- ing a 3D fuel bundle analysis. The first part is a scoping analysis that covers a limited number of fuel rod outer diameters, D , for a given pitch, P . The objective of this scoping analysis is to identify the geometry, i.e., D–P combination that offers the maximum achievable burnup. The second part of the study is a detailed neutronic analysis of this maximum burnup fuel bundle as well as of a bundle offering a larger power level identified in the companion study (Ferroni et al., this issue). All the above studies examined the “Idealized” hydride fuel bundle concept. The last part of the study examines the two alternative (CCCR and CB) hydride fuel bundle designs that are more practical to implement. The 3D neutronic analysis was performed using the MOCUP code system accounting for a typical axial water density distribution. Twenty-four depletion zones were considered for the reference oxide bundle, corresponding to eight groups of fuel rods and three average axial enrichments per group. Being of significantly more uniform design, only nine depletion zones were considered for hydride fuel bundles – three equal length axial and three radial zones. A four-batch fuel management scheme was assumed for estimating the discharge burnup, core average, k , and reactivity coefficients. The statistical uncertainty in calculating k was <5 × 10 − 4 such that, after propagation through the k averaging procedure, the uncertainty in the core average k was <2 × 10 − 3 . The thermal hydraulic study consisted of two independent analyses: a whole core analysis, performed for both oxide and hydride fuel over 400 geometries, i.e., 400 D – P / D combinations, and a single bundle analysis, performed in greater detail on a limited set of oxide and hydride fuel bundles. Matlab and the VIPRE-EPRI code were coupled to perform the whole-core analysis while the single- bundle analysis needed use of the VIPRE code only. The whole-core analysis was mainly a scoping study, since the large range of bundle geometries examined required that simplifying assumptions be made. Among them, the assumption of the same bundle-wise pin power peaking factor, regardless of the fuel type and bundle geometry, is the most conservative. While the power density results derived from this analysis are consequently approximated, this analysis gave important insight about the range of bundle geometries that promise maximum power. In the single-bundle analysis, in which the bundle modeling was performed with greater detail of geometric and rod power distribution than that characterizing the whole core analysis, the performance of two oxide fuel bundles were compared to those of four hydride fuel bundles three of which were introduced in Section 7.4. Table 15 summarizes key geometric characteristics of the six bundles examined. The oxide bundles were the reference 9 × 9 bundle of Fig. 28, representing the GE11 design, and a 10 × 10 bundle resembling the GE14 design. Both are for a Backfit core configuration. The hydride bundles examined were: For Backfit core configuration: - 9 × 9 bundle: it represents the least challenging way to retrofit the reference core since D and P are the same as in the reference GE11 ...

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... The proposed Hyperion Power Reactor [16] and MARVEL Research Microreactor designed by Idaho National Laboratory, USA [11] also use hydride fuel. Several studies have proposed the use of uranium hydride as an LWR fuel [17,18]. The use of hydride fuel in nuclear power reactors poses another interesting characteristic. ...
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