Release of fluorocarbons from insulation foam in home appliances during shredding.
ABSTRACT It is a current practice that refrigerators and freezers in many countries are shredded after the end of useful lives. The shredder residue is deposited in landfills. During the shredding process a significant fraction of blowing agent (BA) in the insulation foam may be released into the atmosphere. The objective of this study is to determine the fraction of BA released from foam during shredding, by comparing the BA content in insulation foam of refrigerator units before shredding with the BA content of shredded foam. All foam samples analyzed were manufactured with trichlorofluoromethane [CFC-11 (CCl3F)] as BA. The average content of BA in the insulation foam from eight U.S. refrigerator units manufactured before 1993 was found to be 14.9% +/- 3.3% w/w. Several refrigerator units also identified as being manufactured before 1993 were stockpiled and shredded at three shredder facilities, of which one was operated in both wet and dry modes. The selected shredder facilities represent typical American facilities for shredding automobiles, refrigerators, freezers, and other iron containing waste products. Shredded material was collected and separated on location into four particle size categories: more than 32 mm, 16-32 mm, 8-16 mm, and 0-8 mm. Adjusting for sample purity, it was found that the majority (>81%) of the foam mass was shredded into particles larger than 16 mm. The smallest size fraction of foam (0-8 mm) was found to contain significantly less BA than the larger size categories, showing that up to 68% +/- 4% of the BA is released from these fine particles during the shredding process. Because only a minor fraction of the foam is shredded into particles smaller than 8 mm, this has a minor impact on the end result when calculating the total BA release from the shredding process. Comparing BA content in shredded samples from the three shredder facilities with the measured average BA content of the eight refrigerator units, it was found that on average 24.2% +/- 7.5% of the initial BA content is released during the shredding process.
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ABSTRACT: The objective of this study was to predict the number of refrigerators containing CFC-11 blown isolation foam and the amount of CFC-11 banked in these refrigerators. By using a Weibull-based survival function, the number of CFC-11 containing and still-functioning refrigerators was estimated to be approximately 1.6 million in 2013 in Turkey. In order to determine the amount of CFC-11 in the isolation foam of these refrigerators, polyurethane (PU) foam samples were taken from a refrigerator manufactured in 1993 and the quantity of CFC-11 was analyzed by a GC-MS. It was determined that 113-195mg CFC-11/g PU remains in the PU foam depending on the location such as door, sides, top and bottom. Knowing that a mid-sized refrigerator contains 4kg PU on average, the total amount of PU foam to be disposed of is 6344tons when the CFC-11 containing refrigerators in Turkey become obsolete in the near future. Furthermore, 717-1237tons of CFC-11 are expected to be banked in the PU foam of these refrigerators which will exert an equivalent amount of ozone depleting potential (ODP). In addition, the global warming potential will vary between 3.4 and 5.9 milliontons of CO2.Waste Management 10/2013; · 2.49 Impact Factor
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ABSTRACT: The shredder residues from automobiles, home appliances and other metal containing products are often disposed in landfills, as recycling technologies for these materials are not common in many countries. Shredder waste contains rigid and soft foams from cushions and insulation panels blown with fluorocarbons. The objective of this study was to determine the gas composition, attenuation, and emission of fluorocarbons in a monofill shredder residue landfill cell by field investigation. Landfill gas generated within the shredder waste primarily consisted of CH(4) (27%) and N(2) (71%), without CO(2), indicating that the gas composition was governed by chemical reactions in combination with anaerobic microbial reactions. The gas generated also contained different fluorocarbons (up to 27 μg L(-1)). The presence of HCFC-21 and HCFC-31 indicated that anaerobic degradation of CFC-11 occurred in the landfill cell, as neither of these compounds has been produced for industrial applications. This study demonstrates that a landfill cell containing shredder waste has a potential for attenuating CFC-11 released from polyurethane (PUR) insulation foam in the cell via aerobic and anaerobic biodegradation processes. In deeper, anaerobic zones of the cell, reductive dechlorination of CFCs to HCFCs was evident, while in the shallow, oxic zones, there was a high potential for biooxidation of both methane and lesser chlorinated fluorocarbons. These findings correlated well with both laboratory results (presented in a companion paper) and surface emission measurements that, with the exception from a few hot spots, indicated that surface emissions were negative or below detection.Waste Management 05/2010; 30(11):2163-9. · 2.49 Impact Factor
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ABSTRACT: This study presents and analyzes the data of the Italian system for take-back and recovery of waste electrical and electronic equipments (WEEEs) in the start-up period 2008-2010. The analysis was focused particularly on the data about the treatment of end-of-life cooling and freezing equipments. In fact, the wastes of cooling and freezing equipments have a high environmental impact. Indeed, in their compressor oil and insulation polyurethane (PU) foams chlorofluorocarbon (CFC) ozone-depleting gases are still present. In the period 2001-2004 Northern Italy resulted the main source in Europe of CFCs. The European Directive on WEEE management was enacted in 2002, but in Italy it was implemented by the legislative Decree in 2005 and it became operational in 2008. Actually, in 2008 the national WEEE Coordination Centre was founded in order to organize the WEEE pick-up process and to control collection, recovery and recycling targets. As a result, in 2010 the average WEEE collection per capita exceeded the threshold of more than 4kg per inhabitant, as well as cooling and freezing appliances represented more than one fourth of the Italian WEEE collection stream. During the treatment of end-of-life cooling and freezing equipments, CFCs were recovered and disposed principally by burner methods. The analyses of defined specimens collected in the treatment facilities were standardized to reliably determine the amount of recovered CFCs. Samples of alkaline solid salt, alkaline saline solution, polyurethane matrix and compressor oil collected during the audit assessment procedure were analyzed and the results were discussed. In particular, the analysis of PU samples after the shredding and the warm pressing procedures measured a residual CFCs content around 500-1300mg/kg of CFCs within the foam matrix.Waste Management 04/2013; · 2.49 Impact Factor