Phosphate rich organic manure as fertiliser

Abstract

Certain types of rock phosphates of sedimentary origin are applied to acidic soils as fertilizer directly. Recent research in India showed that high grade rock phosphate in fine size when used as a mix with organic manure works as efficiently as di-ammonium phosphate (DAP) in alkaline soils. The rock phosphate from Jhamarkotra, India (sedimentary origin), Egypt (sedimentary origin) and South Africa (volcanic origin) showed good agronomic efficiency when used as Phosphate Rich Organic Manure (PROM). Further PROM shows equal residual effect. The results of efficiency of PROM made using two grades (+ 24% P2O5 and 34% P2O5) of rock phosphate mineral from Jordan show that low grade rock phosphate slimes are as effective as high grade phosphate concentrate when used in PROM. Also PROM is very effective even in the saline soils where DAP completely fails.

Full text

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Phosphate rich organic manure as fertilizer

D.M.R. Sekhar *, Y. Dassin *, Lutfi Momani ** and Abu-Hamatteh †

* Eshidiya Mines Box 30, Amman,11118, Jordan.
** Maaden Phosphate Company, P.O.Box: 32001, Al Khobar 31952, Saudi Arabia
† Al-Balqa' Applied University, Al-Salt, P.O.Box: 7064 (19117) Jordan



Certain types of rock phosphates of sedimentary origin are applied to acidic soils as fertilizer
directly. Recent research in India showed that high grade rock phosphate in fine size when used
as a mix with organic manure works as efficiently as di-ammonium phosphate (DAP) in alkaline
soils. The rock phosphate from Jhamarkotra, India (sedimentary origin), Egypt (sedimentary
origin) and South Africa (volcanic origin) showed good agronomic efficiency when used as
Phosphate Rich Organic Manure (PROM). Further PROM shows equal residual effect. The
results of efficiency of PROM made using two grades (+ 24% P2O5 and 34% P2O5) of rock
phosphate mineral from Jordan show that low grade rock phosphate slimes are as effective as
high grade phosphate concentrate when used in PROM. Also PROM is very effective even in the
saline soils where DAP completely fails.



The world today consumes around 150 million tones of high grade phosphate mineral, 90% of
which goes into the production of chemical phosphatic fertilizers such as di-ammonium
phosphate (DAP), single super phosphate (SSP) etc which contain P in water soluble form.
Phosphorous is an important nutrient element for plants. The element P is a constituent of DNA
and RNA molecules as well as ADP and ATP, the molecules that transfer energy, facilitating
biochemical processes in the plants. Plants exude 1 organic acids (e.g. malic and oxalic acids)
through their roots that dissolve phosphates naturally present in the soil, into their water soluble
forms viz. (H2PO4)- , (HPO4)-2 , ( PO4)-3 which in turn are taken up by the plants. A variety of
microorganism present in the soil organic matter release organic acids that can dissolve soil
phosphates. Single Super Phosphate (SSP) that contains P in water soluble form was produced 2
by the scientists of Rothamsted Experimental Station (England) in the year 1840 by reacting rock
phosphate and sulfuric acid, with the idea of providing readily available P to the plants. This is
followed by production of more complex phosphatic fertilizers that contain water soluble P.
Increased agricultural production world over is partly due to the introduction of chemical
fertilizers that contain NPK. Unfortunately 60% to 70% of the P applied to the soils, in the water

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soluble forms is unavailable to the plant 3 as applied phosphorous is fixed by Fe, Al, Mn ions in
acidic soils and by Ca, Mg ions in alkaline soils into complexes that plants cannot take up.
Phosphorous availability to the plants is maximum in the narrow soil pH range between 5.5 and 7.
Excessive and indiscriminate application of chemical fertilizers show adverse impact on the soils
in that soil micro flora and fauna (which impart natural properties to the soils) are destroyed
thereby resulting into decreased agricultural production after years of application.
The phosphate rocks having high content of P soluble in 2% citric acid are considered for direct
application in acidic soils. Phosphate rocks of sedimentary origin, that has PO4
3- partly replaced
by CO3
2- isomorphically (carbonate apatites), show 4 high content of P soluble in 2% citric acid.
On the other hand phosphate rocks of igneous origin show less solubility of P in 2% citric acid
and hence they are not considered for direct application in acidic soils.
Often organic manures are assessed in terms of their content of nutrient elements such as N, P, K,
etc. Microorganism that decay organic matter produce a variety of useful compounds such as
gibberlins, auxins, vitamins, fulvic and humic acids that are vital for the plant growth, therefore
fertilizers and minerals cannot replace manure in agriculture. Peat or lignite can partly replace
organic manures or composts for they also contain humic acids. Organic matter in the soil greatly
enhances the water holding capacity of the soil in addition to facilitate the aeration by keeping the
soil loose.

PHOSPHATE RICH ORGANIC MANURE

It is observed 5,6 that farm yard manure (FYM) enriched with high grade (+34% P2O5) rock
phosphate in fine size (d80 at 23 microns) shows better agronomic efficiency than di-ammonium
phosphate when applied on equal P2O5 basis. Some initial results using Jhamarkotra rock
phosphate (1T) are shown in Table 1. Few companies in India are now producing and marketing
PROM on commercial scale. The advantage with PROM is that it shows equal residual
effect, that is it works for two consequent crops. The dissolution of P from PROM is slow
and is due to the organic acids released by the plant roots and microorganism hosted
(naturally present or advertently added) by the soil and the soil organic matter. Further
organic matter (that matrixed rock phosphate particles) complexes soil cations thereby
preventing fixation of P.

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Table 1
Effect of PROM* and DAP on the Output of Cyamopsis tetragonoloba (Linn.)

Treatment
No.
Treatment
Seed Output
per Plant (g)
Seed Output per
Plant (g)
(residual effect )
8.63 (+25.43)
6.88
7.69 (+11.77)
0
1
2
PR(34/23-d80) @40 kg P205 ha-1
Control (Soil)
PR(34/23-d80) @40 kg P205 ha-1 +
Urea @ 18 kg N2 ha-1
DAP @ 40 Kg P205 ha-1
PR(34/23-d80) @ 40 kg P205 ha-1+
FYM @ 0.5ton ha-1
PR(34/23-d80) @ 40 kg P205 ha-1+
FYM @ 1ton ha-1
PR(34/23-d80) @ 40 kg P205 ha-1+
FYM @ 2 ton ha-1
PR(34/23-d80) @ 40 kg P205 ha-1+
FYM @ 4 tons ha-1
DAP @ 40 kg P205 ha-1+ FYM @ 4 tons
ha-1
* The description of rock phosphate 1T, used in these tests is given in Table 2
6.69(+44.8)
4.62
7.76(+67.96)
3
4
7.09(+53.46)
5.29(+14.50)
7.61 (+10.61)
7.92 (+15.11)
5
5.28(+14.28) 8.58 (+24.70)
6
6.52(+41.12) 8.60 (+25.00)
7
7.17(55.19) 10.75 (+56.25)
8
7.59 (+64.28) 9.76 (+ 41.86)

PHOSPHATE ROCK CHARACTERISTICS AND PROM

As it may be seen 7 from figure-1 and table 2 (Sekhar et.al., 2005) that, each type of rock
phosphate shows a characteristic curve of increasing content of P soluble in 2% citric acid (Y
axis) as the particle size decreases (X axis). More interesting is the fact that citric acid (2%)
soluble P2O5 content of even the rock phosphate of igneous origin (Phalabora, South Africa)
increases substantially. Studying these three types of phosphate minerals 8 in PROM, Pareek
et.al., report comparable yield of Vigna unguiculata (L) walp, to that of DAP on equal P2O5 basis.
A comparison of the performance of the rock phosphates of Jhamarkotra (India) High-Grade Ore
(2T), Phalaborwa, SA Concentrate (3T), Egyptian High-Grade Ore (4T) as PROM with DAP
showed the following order:
3T (1.125) > 2T (1.115) > DAP (1.05) ≈ 4T (1.002) > Control (0.465)
The seed output per plant in grams is shown in parenthesis. Control is without application of
phosphate in any form.

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Table 2
Chemical Analysis of Phosphate rocks


Figure1 - Increasing fraction (as %) of P2O5 soluble in 2% citric acid of rock phosphate mineral
(from Egypt, India and South Africa) as the particle size decreases.

0.00
5.00
10.00
15.00
20.00
25.00
30.00
35.00
40.00
45.00
50.00
0.0050.00100.00150.00200.00
d80 in microns
Citric Acid Soluble Fraction P2O5 (as %)
Series1
Series2
1T - Jhamarkotra phosphate concentrate
2T - Jhamarkotra high grade ore
3T - South A frican phosphate concentrate
4T - Egyptian high grade ore

1T
2T
4T
3T

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Table 2
Chemical Analysis of Phosphate rocks

S.
No.
Source & type Percent by weight
Place
origin/detail
of d80
microns
in Total
P2O5
P2O5
soluble in
2%
acid
citric
CaO MgO SiO2 Loss on
ignition
1. Jhamarkotra
concentrate, 1T
23.14 34 3.5 47.7 2.3 6.29 4.85
2. Jhamarkotra
High-Grade
Ore, 2T
24.43 33.8 7 46.6 1.5 9.1 3.42
3. Phalaborwa
(SA)
Concentrate, 3T
31.84 36.8 6.1 51.5 0.6 2.78 3.35
4. Egyptian High-
Grade Ore, 4T
29.43 31.3 13 46.9 2.5 5.6 7.42


PROM TRIALS WITH JORDAN PHOSPHATE ROCK

The flotation concentrate produced from Eshidiya plant analyzing 34.31 % P2O5 and the waste
slimes from the same plant analyzing 24.48 % P2O5 are tested in the present study for use in
PROM. The phosphate minerals are predominantly carbonate apatites. The description of these
materials is given in table 3. DAP analyzing 46 % P2O5 and 18 % N from Aqaba Fertilizer
complex of JPMC is used for the purpose of comparison.

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Table 3
Chemical Analysis of Rock Phosphates used in the present study
S.
No
Source &
Type
Percent by weight
Place of origin
/ detail
d80
in
µm
Total
P2O5
Acid
Insolubles
LOI CaO Al2O3 Fe2O3 MgO Na2O K2O
1. Eshidiya
Plant,
Phosphate
Concentrate
765 34.31
7.38 4.49 49.0 0.16 0.18 0.19 0.47 0.029
2. Eshidiya
Plant, Slimes
going
waste
de-sliming the
ore
to
after
79 24.48
27.12 5.90 35.1 3.29 2.23 0.77 0.50 0.194

335 grams of flotation concentrate analyzing 34.31 % P2O5 is mixed with 470 grams of oil cake
[from an olive oil expeller] initially, the mix is further diluted in 8 kilograms of farm yard manure
which is t1 (treatment one). 470 grams of slime phosphate analyzing 24.48 % P2O5 is mixed with
470 grams of oil cake, the mix is further diluted with 8 kilograms of farm yard manure for t2
(treatment two). 250 grams of DAP analyzing 46 % P2O5 is used in t4 (treatment four). Treatment
three, t3 is blank i.e., absolute control. The nutrients (PROM or DAP) in treatments t1, t2 and t4 are
applied to the soil and the soil is turned and irrigated. Plots of size 1.45 meters x 2.45 meters were
ploughed manually, PROM as t1, t2, and DAP as t4 were applied to the plots and watered. After 7
days Lettuce (Lactuca sativa) saplings of approximately equal size of 10 centimeters height were
transplanted into the plots, each plot having sixteen saplings. The biomass production of lettuce
after 60 days of transplantation of the saplings as a response to P nutrition from different sources
is shown in table 4.

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Table 4
Results of the Lettuce (Lactuca sativa) biomass production

SN
Treatment
Average
biomass per
plant
in grams
Percent
survival
of the
saplings
1 32.4 gms of P2O5 from concentrate, 132.4
gms oil cake, 2253.5 gms of FYM - per M2.
67.12 100
2 32.4 gms of P2O5 from waste slimes, 132.4
gms oil cake, 2253.5 gms of FYM - per M2.
69.15 100
3 Absolute control [Nothing added] 0.64 21
4 32.4 gms of P2O5 from DAP per M 2. 0.74 31

RESULTS AND DISCUSSION

The biomass production of lettuce per plant due to treatments t1 and t2 is almost the same that is
the low grade slimy phosphate of Jordan in PROM showed equal agronomic efficiency to that of
high grade rock phosphate concentrate. We expect the agronomic performance of DAP in
treatment t4 to be equal to PROM, that is treatments t1, t2 which surprisingly is not the case. This
is noted to be due to high salinity of the desert soil of Eshidiya as indicated by electrical
conductivity. The description of the soils is given in Table 5, where the electrical conductivity
(EC) of the agricultural soils 9 of lower reaches of Zerka river (central Jordan valley) is also given
The poor performance of DAP may be attributed to Ca and Mg ions which are known to fix water
soluble phosphates into insoluble forms. Soil of Eshidiya where the tests are conducted contains
around 5% water soluble salts [of Na, K, Ca, Mg, Fe as chlorides, fluorides, sulphates etc] by
weight.

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Table 5
Soil properties: Eshidiya (study area) and Central Jordan Valley (reference area)

S.
No.
Parameter
(average values of sample extract at 1:5
soil/water ratio }


Desert soil of
Eshidiya
Central Jordan
Valley
1. pH 7.22 7.98
2.
EC (Electrical Conductivity
in µs/cm)
15320.00 2215.15

We also note from our recent study 10 that the survival of the plants is 100% due to the application
of PROM. Indeed composted manure is known 11 to improve even highly polluted tailings
surfaces of the abandoned tailing impoundments of lead –zinc ore processing plants.


CONCLUSIONS

1. We show here that the low grade phosphate (slimes) separated from siliceous phosphate
ore of Eshidiya mine, Jordan, is as effective in PROM, as the high grade phosphate
concentrate produced from the same ore.
2. We further show that PROM is very effective as phosphatic fertilizer even in saline soils
where DAP completely failed.
3. The use of PROM will reduce the cost of fertilization to the farmers and will also result
into the conservation of phosphate mineral a non renewable resource due to the high
residual effect.

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Acknowledgement

The authors are highly thankful to His Excellency Walid Khurdi, Chairman, Jordan Phosphate
Mines Company Ltd., Amman. The assistance of Sri.K.Srinivas our colleague in processing the
manuscript is highly appreciated. We thank Sri Ajay Kumar Gupta, Managing Director, Wharton
Overseas FZE for his unfailing support.
The help of Sri. S.Viswanand and Mr.Emad Hamdan in preparing the plots is acknowledged with
thanks.
The phosphate samples are analyzed in the central research laboratory of JPMC located at Rusaifa
(Jordan). The pH and EC are measured in the laboratory of Al-Balqa applied University, Jordan
according to the method cited by Alaeddin et al [2007].
This is a modified version of the article that appeared in the preprints of IMPC-2008, Beijing.



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