Article

DWT analysis of numerical and experimental data for the diagnosis of dynamic eccentricities in induction motors

Department of Electrical Engineering, Polytechnic University of Valencia, P.O. Box 22012, 46071 Valencia, Spain; Laboratory of Electromechanics, Helsinki University of Technology, P.O. Box 3000, 02015 HUT, Finland
Mechanical Systems and Signal Processing DOI:10.1016/j.ymssp.2007.01.008

ABSTRACT The behaviour of an induction machine during a startup transient can provide useful information for the diagnosis of electromechanical faults. During this process, the machine works under high stresses and the effects of the faults may also be larger than those in steady-state. These facts may help to amplify the magnitude of the indicators of some incipient faults. In addition, fault components with frequencies dependant on the slip evolve in a particular way during that transient, a fact that allows the diagnosis of the corresponding fault and the discrimination between different faults. The discrete wavelet transform (DWT) is an ideal tool for analysing signals with frequency spectrum variable in time. Some research works have applied with success the DWT to the stator startup current in order to diagnose the presence of broken rotor bars in induction machines. However, few works have used this technique for the study of other common faults, such as eccentricities. In this work, time–frequency analysis of the stator startup current is carried out in order to detect the presence of dynamic eccentricities in an induction motor. For this purpose, the DWT is applied and wavelet signals at different levels are studied. Data are obtained from simulations, using a finite element (FE) model of an induction motor, which allows forcing several kinds of faults in the machine, and also from experimental tests. The results show the validity of the approach for detecting the fault and discriminating with respect to other failures, presenting for certain applications (or working conditions) some advantages over the traditional stationary analysis.

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    Article: Mixed-fault diagnosis in induction motors considering varying load and broken bars location
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    ABSTRACT: Simultaneous static eccentricity and broken rotor bars faults, called mixed-fault, in a three-phase squirrel-cage induction motor is analyzed by time stepping finite element method using fast Fourier transform. Generally, there is an inherent static eccentricity (below 10%) in a broken rotor bar induction motor and therefore study of the mixed-fault case could be considered as a real case. Stator current frequency spectrum over low frequencies, medium frequencies and high frequencies are analyzed; static eccentricity diagnosis and its distinguishing from the rotor bars breakage in the mixed-fault case are described. The contribution of the static eccentricity and broken rotor bars faults are precisely determined. Influence of the broken bars location upon the amplitudes of the harmonics due to the mixed-fault is also investigated. It is shown that the amplitudes of harmonics due to broken bars placed on one pole are larger than the case in which the broken bars are distributed on different poles. In addition, influence of varying load on the amplitudes of the harmonics due to the mixed-fault is studied and indicated that the higher load increases the harmonics components amplitudes due to the broken bars while the static eccentricity degree decreases. Simulation results are confirmed by the experimental results.
    Energy Conversion and Management.

Keywords

analysing signals
 
common faults
 
corresponding fault
 
different faults
 
different levels
 
dynamic eccentricities
 
electromechanical faults
 
experimental tests
 
fault components
 
finite element
 
frequencies dependant
 
ideal tool
 
incipient faults
 
induction motor
 
machine works
 
research works
 
stator startup current
 
time–frequency analysis
 
traditional stationary analysis
 
wavelet signals